Device for automatically adjusting tension of spindle of rubber tube winding machine
By designing the device for automatic adjustment of the tension tension of the tube tube, using electric pushing rods, pull -force sensors, and mobile motor components to solve the problem of low efficiency of ingot tension in existing technologies, and realize more efficient and higher quality automatic adjustments. Essence
Patent Information
- Application Number
- CN202421275396.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The spindle tension adjustment efficiency of existing hose winding machines is low and the quality is poor, and manual adjustment is required to lead to low efficiency.
Design a device that automatically adjusts the tension of the tube tube tube ingot, including the workbench, fixed mechanism, stretching mechanism, rotating mechanism, and steel wire rope. It automatically adjusts the components such as electric pushes, tensile sensors and mobile motors.
The automatic adjustment of the tension of the ingot is achieved, the efficiency is higher, the quality is better, the adjustment time is reduced, and the controllability of the adjustment error is guaranteed.
Smart Images

Figure CN222410541U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rubber hose manufacturing, and in particular relates to a device for automatically adjusting the tension of a spindle of a rubber hose winding machine. Background Art
[0002] When producing a hose, it is necessary to wind the steel wire around the outside of the hose base, so a winding machine is needed. During the winding process, the winding machine needs to provide tension to the steel wire through a spindle when working. The spindle includes a shell 1, a fixed ring 4, a rotating shaft 2, a rotating disk 3, a first pulley 11, a second pulley 12, and a torsion spring 6. The shell 1 is a cylindrical structure with an opening at one end. A through hole is provided at the center of the bottom plate of the shell 1. A rotating shaft 2 is inserted inside the through hole. One end of the rotating shaft 2 extending outside the through hole is fixedly connected to the center of the rotating disk 3, and the rotating shaft 2 drives the rotating disk 3 to rotate synchronously. A circular ring 4 is provided on the inner side of the opening of the shell 1. The fixed ring 4 is sleeved on the outer side of the rotating shaft 2. A sliding groove is provided on the inner side of the shell 1. The outer edge of the fixed ring 4 is slidably connected to the inside of the sliding groove, so as to realize the rotation of the fixed ring 4 on the inner side of the opening of the shell 1. An operating hole 5 is provided on the outer cylindrical surface of the fixed ring 4, and the fixed ring 4 is controlled to rotate through the operating hole 5. A torsion spring 6 is provided between the fixing ring 4 and the bottom plate of the housing 1. The torsion spring 6 is sleeved on the outside of the rotating shaft 2. One end of the torsion spring 6 is fixedly connected to the fixing ring 4, and the other end of the torsion spring 6 is fixedly connected to the outer side of the rotating shaft 2. The rotation angle between the rotating shaft 2 and the fixing ring 4 is limited by the torsion spring 6. A locking screw 7 is screwed on the side wall. The tip of the locking screw 7 extends into the inner side of the housing 1 and is in close contact with the outer side of the fixing disk, thereby fixing the fixing ring 4 to the housing 1, and further limiting the stretching degree of the torsion spring 6. The end of the rotating shaft 2 away from the rotating disk 3 passes through the fixing ring 4, and a plug hole 8 is provided at the center of the end of the rotating shaft 2 away from the rotating disk 3. Two symmetrical docking blocks 9 are fixedly provided on both sides of the plug hole 8. A positioning groove 10 is provided at the end of the side wall of the housing 1 away from the rotating disk 3. An L-shaped bracket is fixedly arranged at one side edge of the rotating disk 3, one end of the bracket is fixedly connected to the outer edge of the end surface of the rotating disk 3 away from the housing 1, and the other end of the bracket extends to the outside of the outer cylindrical surface of the housing 1. A first pulley 11 is rotatably arranged on the bracket, and the rotation axis of the first pulley 11 is arranged along the radial direction of the housing 1. A protruding block is arranged on the outer cylindrical surface of the housing 1, and the protruding block is located on the side facing the rotating disk 3. A second pulley 12 is rotatably arranged on the protruding block, and the rotation axis of the second pulley 12 is arranged along the radial direction of the housing 1. The second pulley 12 is located on one side of the first pulley 11.
[0003] Since different types of hoses require different tensions from the spindle when winding, the tension inside the spindle needs to be adjustable. At this time, it is necessary to loosen the locking screw 7 on the housing 1, and adjust the stretching degree of the torsion spring 6 by rotating the fixing ring 4, thereby adjusting the elastic force of the torsion spring 6, and then adjusting the tension provided by the spindle. The existing adjustment method is to adjust manually, which has low adjustment efficiency and poor adjustment quality. Utility Model Content
[0004] The utility model overcomes the shortcomings of the prior art and provides a device for automatically adjusting the tension of a spindle of a hose winding machine, thereby solving the problem of low efficiency in adjusting the tension of the spindle of the hose winding machine.
[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions.
[0006] A device for automatically adjusting the tension of a spindle of a hose winding machine comprises a workbench, a fixing mechanism, a stretching mechanism, a rotating mechanism and a steel wire rope. A fixing mechanism for fixing the spindle is arranged on the workbench, and the fixing mechanism comprises a fixing plate, the fixing plate is fixedly arranged on the workbench, a plug-in shaft is fixedly arranged on the fixing plate, a reel is rotatably sleeved on the outer side of the plug-in shaft, the spindle is fixed on the reel, a fixing seat is also fixedly arranged on the fixing plate, and a third pulley is rotatably arranged on the fixing seat; a rotating mechanism for driving a fixing ring to rotate is arranged at one end of the fixing seat away from the fixing plate, the rotating mechanism comprises a plug-in cylinder slidably arranged on the outer side of the fixing ring of the spindle, and a retractable plug-in rod is arranged inside the plug-in cylinder; one end of the steel wire rope is fixedly wound on the reel, and the other end is sequentially passed around the third pulley, the second pulley and the first pulley; a stretching mechanism for stretching the steel wire rope is also fixedly arranged on the workbench, the stretching mechanism comprises an electric push rod and a tension sensor, the electric push rod is fixed on the workbench, the stretching sensor is fixed on the piston rod of the electric push rod, and the tension sensor is connected to the steel wire rope.
[0007] Furthermore, the workbench includes a horizontal plate and a vertical plate, and the lower end of the vertical plate is fixedly arranged on the middle part of the upper end surface of the horizontal plate along the front-to-back direction; the fixed plate is fixedly arranged on the front end surface of the vertical plate of the workbench, and the plug-in shaft is fixedly arranged at the center of the front end surface of the fixed plate, and a plug-in through hole is arranged at the axis of the reel, and the reel is sleeved on the outside of the plug-in through hole through the plug-in through hole, and the end of the plug-in shaft away from the fixed plate extends to the outside of the plug-in through hole of the reel, and the extended end is plugged into the plug-in hole on the rotating shaft of the spindle; two symmetrical docking grooves are arranged at the end of the plug-in through hole of the reel away from the fixed plate, and the two docking blocks on the rotating shaft of the spindle are respectively plugged into the two docking grooves on the reel.
[0008] Furthermore, the fixed seat is fixedly arranged at the upper right corner of the front end surface of the fixed plate, the fixed seat is perpendicular to the fixed plate, a transition rod is rotatably arranged inside the fixed seat, a vertical mounting plate is fixedly arranged in the middle of the right end of the fixed seat, the third slider is rotatably arranged on the mounting plate, a positioning block is fixedly arranged at the end of the fixed seat away from the fixed plate, and the positioning block is inserted into the positioning groove of the outer shell of the spindle.
[0009] Furthermore, the rotating mechanism also includes a fixed track, a movable seat, a movable motor, a driving gear, a driven gear, and an arc-shaped rack; an arc-shaped fixed track is fixedly arranged at the end of the fixed seat away from the fixed plate, the fixed track is located above the end of the reel away from the fixed plate, and an arc-shaped rack is fixedly arranged on the upper end surface of the fixed track; the movable seat includes a U-shaped section, a longitudinal section, and a transverse section; the U-shaped section is sleeved on the outer side of the rear end of the fixed track, the longitudinal section is located in a vertical plane in the left and right directions, the lower end of the longitudinal section is fixedly connected to the upper end of the U-shaped section, the upper end of the longitudinal section is fixedly connected to the rear end of the transverse section, and the longitudinal section is perpendicular to the transverse section; a sliding block is fixedly arranged at the lower end of the U-shaped section, and an arc-shaped groove is arranged in the middle of the lower end surface of the fixed track, and the sliding block is slidably inserted into the arc-shaped groove.
[0010] Furthermore, a moving motor is fixedly arranged on the rear end face of the longitudinal section of the moving seat, the output shaft of the moving motor passes horizontally forward through the longitudinal section, and a driving gear is fixedly arranged at one end of the passing. A driven gear is rotatably arranged on the front end face of the longitudinal section of the moving seat, and the driven gear is respectively meshed with the driving gear and the arc-shaped rack.
[0011] Furthermore, the plug-in tube is fixedly arranged on the transverse section of the movable seat, and the plug-in tube is a cylindrical structure with one end open, and the opening of the plug-in tube faces the fixing ring of the spindle; the first separating ring and the second separating ring are fixedly arranged on the inner side of the opening and the middle of the inner wall of the plug-in tube respectively, and the plug-in rod is inserted inside the plug-in tube, and an anti-slip ring is fixedly arranged on the outer cylindrical surface of the plug-in rod, and the anti-slip ring is located between the first separating ring and the second separating ring; a reset spring is sleeved on the outer side of the plug-in rod, and the two ends of the reset spring are fixedly connected to the second separating ring and the anti-slip ring respectively; an electromagnetic suction is fixedly arranged at the inner bottom end of the plug-in tube, and an iron block is fixedly arranged at one inner end of the plug-in rod; a group of opposing infrared photoelectric switches are arranged on the side wall of the plug-in tube, and the opposing infrared photoelectric switches are located between the electromagnetic suction and the iron block.
[0012] Furthermore, when the electromagnetic suction is in the power-on state, the electromagnetic suction has magnetic attraction, the electromagnetic suction is in contact with the iron block, the iron block is located on the light between the opposing infrared photoelectric switches, and the plug-in rod is extended into the interior of the plug-in tube. At this time, the reset spring is compressed, and the outer end of the plug-in rod is separated from the fixing ring of the spindle; when the electromagnetic suction is in the power-off state, the electromagnetic suction has no magnetic attraction, and under the action of the rebound force of the reset spring, the plug-in rod is extended to the outside, the iron block is separated from the electromagnetic suction, and the iron block is not on the light between the opposing infrared photoelectric switches.
[0013] Furthermore, a horizontal support plate is fixedly arranged on the front end surface of the vertical plate of the workbench, the support plate is located below the fixed plate, the electric push rod is fixedly arranged on the upper end surface of the support plate, and the piston rod of the electric push rod is horizontally forward; a vertical connecting plate is fixedly arranged at the end of the piston rod of the electric push rod, and the tension sensor is fixed to the upper end of the connecting plate; a detection ring is arranged at the detection end of the tension sensor.
[0014] Furthermore, a hook is fixedly provided at one end of the wire rope away from the drum, and the hook is hooked to a detection ring on the tension sensor.
[0015] Furthermore, a controller is also arranged on the workbench, and the controller is connected with the opposing infrared photoelectric switch, the moving motor, the tension sensor, and the electric push rod.
[0016] The beneficial effects of the utility model compared with the prior art are:
[0017] The utility model provides a device for automatically adjusting the tension of the spindle of the hose winding machine, which no longer needs to be manually adjusted for the tension of the spindle. The spindle only needs to be installed on the device, and then the tension value to be adjusted is set, and the tension adjustment of the spindle can be automatically achieved, which is more efficient and of better quality, greatly reduces the time required for adjusting the spindle, and can also ensure that the adjustment error meets the requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings:
[0019] Figure 1 This is a three-dimensional diagram of the spindle. Figure 1 ;
[0020] Figure 2 This is a three-dimensional diagram of the spindle. Figure 2 ;
[0021] Figure 3 This is a three-dimensional diagram of the spindle. Figure 3 ;
[0022] Figure 4 This is a working schematic diagram of the utility model. Figure 1 ;
[0023] Figure 5 yes Figure 4 A local enlarged schematic diagram of the middle A;
[0024] Figure 6 This is a working schematic diagram of the utility model. Figure 2 ;
[0025] Figure 7 yes Figure 6 A partial enlarged schematic diagram of point B in the middle;
[0026] Figure 8 This is a schematic diagram of the structure of the utility model Figure 1 ;
[0027] Fig. 9 This is a schematic diagram of the structure of the utility model Figure 2 ;
[0028] Fig.10 It is a partial structure diagram of the utility model. Figure 1 ;
[0029] Fig.11 It is a partial structure diagram of the utility model. Figure 2 ;
[0030] Fig.12 It is a partial structure diagram of the utility model. Figure 3 ;
[0031] Fig.13 yes Fig.12 A partial enlarged schematic diagram of point C in the middle;
[0032] Fig.14 is a cross-sectional view of the plug-in barrel;
[0033] Among them, 1 is the housing, 2 is the rotating shaft, 3 is the rotating disk, 4 is the fixing ring, 5 is the operating hole, 6 is the torsion spring, 7 is the locking screw, 8 is the plug hole, 9 is the docking block, 10 is the positioning groove, 11 is the first pulley, 12 is the second pulley, 13 is the workbench, 14 is the horizontal plate, 15 is the vertical plate, 16 is the fixed plate, 17 is the plug shaft, 18 is the reel, 19 is the docking groove, 20 is the fixed seat, 21 is the transition rod, 22 is the third pulley, 23 is the positioning block, 24 is the fixed track, 25 is the moving seat , 26 is a U-shaped section, 27 is a longitudinal section, 28 is a transverse section, 29 is a mobile motor, 30 is a driving gear, 31 is a driven gear, 32 is an arc-shaped rack, 33 is a plug-in tube, 34 is a plug-in rod, 35 is a first separating ring, 36 is a second separating ring, 37 is an anti-slip ring, 38 is a reset spring, 39 is an iron block, 40 is an electromagnetic suction, 41 is a steel wire rope, 42 is a counter-beam infrared photoelectric switch, 43 is a support plate, 44 is an electric push rod, 45 is a connecting plate, 46 is a tension sensor, and 47 is a hook. DETAILED DESCRIPTION
[0034] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail in combination with the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. The technical solution of the present invention is described in detail below in combination with the embodiments and the accompanying drawings, but the scope of protection is not limited thereto.
[0035] like Figure 1 As shown in FIG. 14 , the utility model provides a device for automatically adjusting the tension of a spindle of a hose winding machine, comprising a workbench 13, a fixing mechanism, a stretching mechanism, a rotating mechanism, and a steel wire rope 41. A fixing mechanism for fixing the spindle is arranged on the workbench 13, and the fixing mechanism comprises a fixing plate 16, the fixing plate 16 is fixedly arranged on the workbench 13, a plug-in shaft 17 is fixedly arranged on the fixing plate 16, a reel 18 is rotatably sleeved on the outer side of the plug-in shaft 17, and the spindle is fixed on the reel 18. A fixing seat 20 is also fixedly arranged on the fixing plate 16, and a third pulley 22 is rotatably arranged on the fixing seat 20; an end of the fixing seat 20 away from the fixing plate 16 is arranged There is a rotating mechanism for driving the fixed ring 4 to rotate, and the rotating mechanism includes a plug-in cylinder 33 slidably arranged on the outside of the fixed ring 4 of the spindle, and a retractable plug-in rod 34 is arranged inside the plug-in cylinder 33; one end of the wire rope 41 is fixedly wound on the reel 18, and the other end is passed around the third pulley 22, the second pulley 12, and the first pulley 11 in sequence; a stretching mechanism for stretching the wire rope 41 is also fixedly arranged on the workbench 13, and the stretching mechanism includes an electric push rod 44 and a tension sensor 46, the electric push rod 44 is fixed on the workbench 13, the tension sensor is fixed on the piston rod of the electric push rod 44, and the tension sensor 46 is connected to the wire rope 41.
[0036] The workbench 13 includes a horizontal plate 14 and a vertical plate 15. The horizontal plate 14 and the vertical plate 15 are both square plate structures. The vertical plate 15 is located in a vertical plane in the left-right direction. The lower end of the vertical plate 15 is fixedly arranged on the middle part of the upper end surface of the horizontal plate 14 along the front-back direction.
[0037] The fixing plate 16 is fixedly arranged on the front end surface of the vertical plate 15 of the workbench 13. The fixing plate 16 is a vertically arranged square plate-shaped structure. The plug-in shaft 17 is fixedly arranged at the center of the front end surface of the fixing plate 16. The plug-in shaft 17 is perpendicular to the fixing plate 16. A plug-in through hole is arranged at the axis of the reel 18. The reel 18 is sleeved on the outside of the plug-in through hole through the plug-in through hole. The end of the plug-in shaft 17 away from the fixing plate 16 extends to the outside of the plug-in through hole of the reel 18, and the extended end is plugged into the plug-in hole 8 on the rotating shaft 2 of the spindle. Two symmetrical docking grooves 19 are arranged at the end of the plug-in through hole of the reel 18 away from the fixing plate 16. The two docking blocks 9 on the rotating shaft 2 of the spindle are respectively plugged into the two docking grooves 19 on the reel 18. The reel 18 and the rotating shaft 2 are synchronized through the cooperation between the docking grooves 19 and the docking blocks 9.
[0038] The fixing seat 20 is fixedly arranged at the upper right corner of the front end surface of the fixing plate 16, and the fixing seat 20 is perpendicular to the fixing plate 16. A transition rod 21 is rotatably arranged inside the fixing seat 20, and the transition rod 21 is horizontally arranged along the front-back direction. A vertical mounting plate is fixedly arranged in the middle of the right end of the fixing seat 20, and the third slider is rotatably arranged on the mounting plate, and the rotating shaft of the third pulley 22 is horizontally arranged along the left-right direction. A positioning block 23 is fixedly arranged at one end of the fixing seat 20 away from the fixing plate 16, and the positioning block 23 is inserted into the positioning groove 10 of the outer shell 1 of the spindle, so that the fixing seat 20 is fixed to the outer shell 1 of the spindle, and the outer shell 1 of the spindle cannot rotate.
[0039] The rotating mechanism further includes a fixed track 24 , a moving seat 25 , a moving motor 29 , a driving gear 30 , a driven gear 31 , and an arc-shaped rack 32 .
[0040] An arc-shaped fixed track 24 is fixedly arranged at one end of the fixed seat 20 away from the fixed plate 16. The fixed track 24 is located above the end of the reel 18 away from the fixed plate 16. The axis of the fixed track 24 coincides with the axis of the plug-in shaft 17. An arc-shaped rack 32 is fixedly arranged on the upper end surface of the fixed track 24. The axis of the arc-shaped rack 32 coincides with the axis of the fixed track 24.
[0041] The movable seat 25 includes a U-shaped section 26, a longitudinal section 27, and a transverse section 28. The U-shaped section 26 is sleeved on the outer side of the rear end of the fixed track 24. The longitudinal section 27 is located in a vertical plane in the left-right direction. The lower end of the longitudinal section 27 is fixedly connected to the upper end of the U-shaped section 26. The upper end of the longitudinal section 27 is fixedly connected to the rear end of the transverse section 28. The longitudinal section 27 is perpendicular to the transverse section 28. A sliding block is fixedly arranged at the lower end of the U-shaped section 26. An arc groove is arranged in the middle of the lower end surface of the fixed track 24. The sliding block is slidably inserted into the arc groove, thereby preventing the movable seat 25 from falling off the fixed track 24.
[0042] A moving motor 29 is fixedly arranged on the rear end face of the longitudinal section 27 of the moving seat 25, and the output shaft of the moving motor 29 passes horizontally and forward through the longitudinal section 27, and a driving gear 30 is fixedly arranged at one end of the passing. A driven gear 31 is rotatably arranged at the front end face of the longitudinal section 27 of the moving seat 25, and the driven gear 31 is meshed with the driving gear 30 and the arc-shaped rack 32 respectively.
[0043] The plug-in cylinder 33 is fixedly arranged on the transverse section 28 of the movable seat 25, and the axis of the plug-in cylinder 33 is arranged along the radial direction of the plug-in shaft 17. The plug-in cylinder 33 is a cylindrical structure with one end open, and the opening of the plug-in cylinder 33 faces the fixed ring 4 of the spindle. The first separating ring 35 and the second separating ring 36 are fixedly arranged on the inner side of the opening and the middle of the inner wall of the plug-in cylinder 33, respectively. The plug-in rod 34 is inserted inside the plug-in cylinder 33, and an anti-slip ring 37 is fixedly arranged on the outer cylindrical surface of the plug-in rod 34, and the anti-slip ring 37 is located between the first separating ring 35 and the second separating ring 36. A reset spring 38 is sleeved on the outer side of the plug-in rod 34, and the two ends of the reset spring 38 are fixedly connected to the second separating ring 36 and the anti-slip ring 37, respectively. An electromagnetic suction 40 is fixedly arranged at the inner bottom end of the plug-in cylinder 33, and an iron block 39 is fixedly arranged at one end of the inner side of the plug-in rod 34. A group of opposing infrared photoelectric switches 42 are arranged on the side wall of the plug-in tube 33 , and the opposing infrared photoelectric switches 42 are located between the electromagnetic suction 40 and the iron block 39 .
[0044] When the electromagnetic suction 40 is in the power-on state, the electromagnetic suction 40 has magnetic attraction, the electromagnetic suction 40 is in contact with the iron block 39, the iron block 39 is located on the light between the infrared photoelectric switches 42, and the plug rod 34 extends into the plug tube 33. At this time, the reset spring 38 is compressed, and the outer end of the plug rod 34 is separated from the fixing ring 4 of the spindle. When the electromagnetic suction 40 is in the power-off state, the electromagnetic suction 40 does not have magnetic attraction. Under the action of the rebound force of the reset spring 38, the plug rod 34 extends to the outside, the iron block 39 is separated from the electromagnetic suction 40, and the iron block 39 is not on the light between the infrared photoelectric switches 42.
[0045] A horizontal support plate 43 is also fixedly arranged on the front end surface of the vertical plate 15 of the workbench 13. The support plate 43 is located below the fixed plate 16. The electric push rod 44 is fixedly arranged on the upper end surface of the support plate 43. The piston rod of the electric push rod 44 is horizontally forward. A vertical connecting plate 45 is fixedly arranged at the end of the piston rod of the electric push rod 44. The tension sensor 46 is fixed to the upper end of the connecting plate 45. A detection ring is arranged at the detection end of the tension sensor 46.
[0046] A hook 47 is fixedly provided at one end of the wire rope 41 away from the drum 18 , and the hook 47 is hooked to a detection ring on the tension sensor 46 .
[0047] The workbench 13 is also provided with a controller, which is connected with the infrared photoelectric switch 42 , the moving motor 29 , the tension sensor 46 , and the electric push rod 44 .
[0048] The working principle of the utility model is:
[0049] Step 1: When the tension of the spindle needs to be adjusted, the rotating shaft 2 of the spindle is sleeved on the end of the plug-in shaft 17 away from the fixed plate 16, so that the two docking blocks 9 on the rotating shaft 2 of the spindle are plugged into the two docking grooves 19 on the reel 18, and the positioning block 23 on the fixed seat 20 is plugged into the positioning groove 10 on the outer shell 1 of the spindle, so that the rotating shaft 2 of the spindle can rotate synchronously with the reel 18, and the outer shell 1 of the spindle is fixed to the fixed seat 20 and cannot rotate. At the same time, the electromagnetic suction 40 is in the power-on state, the electromagnetic suction 40 is in contact with the iron block 39, the plug-in rod 34 extends into the telescopic cylinder, and the outer end of the plug-in rod 34 is out of contact with the fixed ring 4 of the spindle.
[0050] Step 2: One end of the wire rope 41 is fixedly wound on the drum 18, and the other end of the wire rope 41 is passed around the transition rod 21, the third pulley 22, the second pulley 12, and the first pulley 11 in sequence, and then the hook 47 on the wire rope 41 is hooked to the detection ring on the tension sensor 46.
[0051] Step 3: Set the required tension value.
[0052] Step 4: Control the electromagnetic suction 40 to cut off the power, the electromagnetic suction 40 has no magnetic attraction, and under the action of the rebound force of the reset spring 38, the plug-in rod 34 extends to the outside, and the iron block 39 is out of contact with the electromagnetic suction 40. At this time, the outer end of the plug-in rod 34 is in contact with the outer cylindrical surface of the fixing ring 4 of the spindle. At this time, the iron block 39 is still on the light between the opposing infrared photoelectric switches 42.
[0053] Step 5: Control the moving motor 29 to start rotating, the moving motor 29 drives the driving gear 30 to rotate, and the driving gear 30 drives the driven gear 31 to rotate. Since the driven gear 31 is meshed with the arc rack 32, and the arc rack 32 is fixed on the fixed track 24, the moving seat 25 is driven to slide on the arc track, thereby driving the outer end of the plug rod 34 to slide on the outer cylindrical surface of the fixed ring 4. When the moving seat 25 slides to one end of the fixed track 24, the sliding block on the moving seat 25 contacts one end of the arc groove of the fixed track 24, and the moving seat 25 stops sliding. At this time, the moving motor 29 starts to rotate in the opposite direction, and the moving seat 25 starts to slide in the opposite direction on the fixed track 24. Until the outer end of the plug rod 34 is inserted into the operating hole 5 on the fixed ring 4, the reset spring 38 is further stretched, and the iron block 39 is not on the light between the opposite-beam infrared photoelectric switch 42. At this time, the opposite-beam infrared photoelectric switch 42 transmits a signal to the controller to control the moving motor 29 to stop rotating.
[0054] Step 6: Loosen the locking screw 7 on the spindle housing 1 so that the fixing ring 4 can rotate relative to the housing 1.
[0055] Step 7: Control the piston rod of the electric push rod 44 to extend, drive the tension sensor 46 to move forward, and the tension sensor 46 straightens the wire rope 41 until the tension sensor 46 detects a stable tension value, and the electric push rod 44 stops moving.
[0056] Step 8: Compare the tension value detected by the tension sensor 46 with the set tension value. If the tension value detected by the tension sensor 46 is greater than the set tension value, the moving motor 29 is controlled to rotate in the forward direction, and the moving seat 25 slides in the forward direction on the fixed track 24. The plug-in rod 34 drives the fixed rod to rotate in the forward direction along with the moving seat 25, so that the fixed ring 4 and the rotating shaft 2 rotate relative to each other, thereby adjusting the elastic force of the torsion spring 6, until the tension value detected by the tension sensor 46 is equal to the set tension value, the moving motor 29 stops rotating, and the locking screw is tightened. 7. Fix the fixing ring 4 to the housing 1; if the pulling force value detected by the pulling force sensor 46 is less than the set tension value, control the moving motor 29 to rotate in the opposite direction, and the moving seat 25 slides in the opposite direction on the fixed track 24. The plug-in rod 34 drives the fixing rod to rotate in the opposite direction along with the moving seat 25, thereby rotating the fixing ring 4 relative to the rotating shaft 2, thereby adjusting the elastic force of the torsion spring 6, until the pulling force value detected by the pulling force sensor 46 is equal to the set tension value, the moving motor 29 stops rotating, and tightens the locking screw 7 to fix the fixing ring 4 to the housing 1.
[0057] Step 9: Control the electromagnetic suction 40 to be energized, the electromagnetic suction 40 has magnetic attraction, the iron block 39 and the electromagnetic suction 40 are re-contacted, and the outer end of the plug rod 34 is pulled out from the operating hole 5 of the fixing ring 4. At the same time, the piston rod of the electric push rod 44 is controlled to contract, the wire rope 41 is loosened, and the hook 47 on the wire rope 41 is separated from the detection ring. Finally, the adjusted spindle can be removed from the plug shaft 17.
[0058] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A device for automatically adjusting the spindle tension of a hose winding machine, characterized in that: The invention comprises a workbench (13), a fixing mechanism, a stretching mechanism, a rotating mechanism, and a steel wire rope (41). The workbench (13) is provided with a fixing mechanism for fixing a spindle. The fixing mechanism comprises a fixing plate (16). The fixing plate (16) is fixedly arranged on the workbench (13). A plug-in shaft (17) is fixedly arranged on the fixing plate (16). A reel (18) is rotatably sleeved on the outer side of the plug-in shaft (17). The spindle is fixed on the reel (18). A fixing seat (20) is also fixedly arranged on the fixing plate (16). A third pulley (22) is rotatably arranged on the fixing seat (20). A rotating mechanism for driving a fixing ring (4) to rotate is arranged at one end of the fixing seat (20) away from the fixing plate (16). The rotating mechanism comprises a plug-in cylinder (33) slidably arranged outside a fixing ring (4) of a spindle, and a retractable plug-in rod (34) is arranged inside the plug-in cylinder (33); one end of a steel wire rope (41) is fixedly wound on a reel (18), and the other end is wound around a third pulley (22), a second pulley (12), and a first pulley (11) in sequence; a stretching mechanism for stretching the steel wire rope (41) is also fixedly arranged on the workbench (13), and the stretching mechanism comprises an electric push rod (44) and a tension sensor (46); the electric push rod (44) is fixed on the workbench (13), the tension sensor is fixed on a piston rod of the electric push rod (44), and the tension sensor (46) is connected to the steel wire rope (41).
2. The device for automatically adjusting the spindle tension of a hose winding machine according to claim 1 is characterized in that: The workbench (13) comprises a horizontal plate (14) and a vertical plate (15), wherein the lower end of the vertical plate (15) is fixedly arranged at the middle of the upper end surface of the horizontal plate (14) along the front-to-back direction; the fixing plate (16) is fixedly arranged on the front end surface of the vertical plate (15) of the workbench (13), and the plug-in shaft (17) is fixedly arranged at the center of the front end surface of the fixing plate (16); a plug-in through hole is arranged at the axis of the reel (18), and the reel (18) is inserted into the plug-in through hole. The plug-in shaft (17) is sleeved on the outside of the plug-in shaft (17), and one end of the plug-in shaft (17) away from the fixed plate (16) extends to the outside of the plug-in through hole of the reel (18), and the extended end is plugged into the plug-in hole (8) on the rotating shaft (2) of the spindle; two symmetrical docking grooves (19) are provided at one end of the plug-in through hole of the reel (18) away from the fixed plate (16), and the two docking blocks (9) on the rotating shaft (2) of the spindle are respectively plugged into the two docking grooves (19) on the reel (18).
3. The device for automatically adjusting the spindle tension of a hose winding machine according to claim 2 is characterized in that: The fixing seat (20) is fixedly arranged at the upper right corner of the front end surface of the fixing plate (16), the fixing seat (20) is perpendicular to the fixing plate (16), a transition rod (21) is rotatably arranged inside the fixing seat (20), a vertical mounting plate is fixedly arranged at the middle of the right end of the fixing seat (20), the third pulley (22) is rotatably arranged on the mounting plate, and a positioning block (23) is fixedly arranged at one end of the fixing seat (20) away from the fixing plate (16), and the positioning block (23) is inserted into the positioning groove (10) of the shell (1) of the spindle.
4. The device for automatically adjusting the spindle tension of a hose winding machine according to claim 3 is characterized in that: The rotating mechanism further comprises a fixed rail (24), a movable seat (25), a movable motor (29), a driving gear (30), a driven gear (31), and an arc-shaped rack (32); an arc-shaped fixed rail (24) is fixedly arranged at one end of the fixed seat (20) away from the fixed plate (16); the fixed rail (24) is located above one end of the reel (18) away from the fixed plate (16); an arc-shaped rack (32) is fixedly arranged on the upper end surface of the fixed rail (24); the movable seat (25) comprises a U-shaped section (26), a longitudinal section (27), The transverse section (28) is sleeved on the outer side of the rear end of the fixed rail (24); the longitudinal section (27) is located in a vertical plane in the left-right direction; the lower end of the longitudinal section (27) is fixedly connected to the upper end of the U-shaped section (26); the upper end of the longitudinal section (27) is fixedly connected to the rear end of the transverse section (28); the longitudinal section (27) is perpendicular to the transverse section (28); a sliding block is fixedly arranged at the lower end of the U-shaped section (26); an arc groove is arranged in the middle of the lower end surface of the fixed rail (24); the sliding block is slidably inserted into the arc groove.
5. The device for automatically adjusting the spindle tension of a hose winding machine according to claim 4 is characterized in that: A moving motor (29) is fixedly arranged on the rear end surface of the longitudinal section (27) of the moving seat (25), and the output shaft of the moving motor (29) passes through the longitudinal section (27) horizontally and forwardly, and a driving gear (30) is fixedly arranged at one end of the passing shaft; a driven gear (31) is rotatably arranged on the front end surface of the longitudinal section (27) of the moving seat (25), and the driven gear (31) is respectively meshed with the driving gear (30) and the arc-shaped rack (32).
6. The device for automatically adjusting the spindle tension of a hose winding machine according to claim 5, characterized in that: The plug-in cylinder (33) is fixedly arranged on the transverse section (28) of the movable seat (25). The plug-in cylinder (33) is a cylindrical structure with one end open. The opening of the plug-in cylinder (33) faces the fixed ring (4) of the spindle. A first separating ring (35) and a second separating ring (36) are fixedly arranged on the inner side of the opening and the middle of the inner wall of the plug-in cylinder (33). The plug-in rod (34) is inserted into the plug-in cylinder (33). An anti-slip ring (37) is fixedly arranged on the outer cylindrical surface of the plug-in rod (34). The anti-slip ring (37) is located at the first separating ring (35). 5) between the plug-in rod (34) and the second separating ring (36); a return spring (38) is sleeved on the outside of the plug-in rod (34), and the two ends of the return spring (38) are respectively fixedly connected to the second separating ring (36) and the anti-slip ring (37); an electromagnetic suction (40) is fixedly arranged at the inner bottom end of the plug-in cylinder (33), and an iron block (39) is fixedly arranged at one end of the inner side of the plug-in rod (34); a group of opposing infrared photoelectric switches (42) are arranged on the side wall of the plug-in cylinder (33), and the opposing infrared photoelectric switches (42) are located between the electromagnetic suction (40) and the iron block (39).
7. The device for automatically adjusting the spindle tension of a hose winding machine according to claim 6, characterized in that: When the electromagnetic suction (40) is in a powered-on state, the electromagnetic suction (40) has a magnetic attraction force, the electromagnetic suction (40) contacts the iron block (39), the iron block (39) is located on the light between the opposing infrared photoelectric switches (42), and the plug rod (34) extends into the plug tube (33). At this time, the reset spring (38) is compressed, and the outer end of the plug rod (34) is separated from the fixing ring (4) of the spindle; when the electromagnetic suction (40) is in a powered-off state, the electromagnetic suction (40) does not have a magnetic attraction force. Under the action of the rebound force of the reset spring (38), the plug rod (34) extends to the outside, the iron block (39) is separated from the electromagnetic suction (40), and the iron block (39) is not on the light between the opposing infrared photoelectric switches (42).
8. The device for automatically adjusting the spindle tension of a hose winding machine according to claim 6, characterized in that: A horizontal support plate (43) is fixedly arranged on the front end surface of the vertical plate (15) of the workbench (13), the support plate (43) being located below the fixed plate (16), the electric push rod (44) being fixedly arranged on the upper end surface of the support plate (43), the piston rod of the electric push rod (44) being horizontally forward; a vertical connecting plate (45) is fixedly arranged at the end of the piston rod of the electric push rod (44), the tension sensor (46) being fixed to the upper end of the connecting plate (45); and a detection ring is arranged at the detection end of the tension sensor (46).
9. The device for automatically adjusting the spindle tension of a hose winding machine according to claim 8, characterized in that: A hook (47) is fixedly provided at one end of the steel wire rope (41) away from the reel (18), and the hook (47) is hooked to a detection ring on the tension sensor (46).
10. The device for automatically adjusting the spindle tension of a hose winding machine according to claim 9, characterized in that: The workbench (13) is also provided with a controller, which is connected to the opposing infrared photoelectric switch (42), the moving motor (29), the tension sensor (46), and the electric push rod (44).