Lifting mechanism based on new energy automobile battery replacement
By integrated the vehicle lifting component on the RGV, the problem of highly raising machines in the process of power replacement of new energy vehicles has been solved, and the cost of independent lifts and large occupation spaces has been solved, and efficient vehicle lifting and battery replacement operations have been achieved. Essence
Patent Information
- Application Number
- CN202323579152.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-27
AI Technical Summary
During the battery swap process of new energy vehicles, the independent vehicle lifting mechanism is costly and takes up a large space, making it difficult to meet the parallel requirements of the battery pack and the body to reduce frictional damage.
Integrate vehicle lifting components on RGV (mobile charging stations), reduce the itinerary of the vehicle lift component through the RGV lifting mechanism, and optimize the cost and space.
Through integrated lifting components at RGV, the efficient operation of vehicle lifting and battery replacement have been realized, and the operating space and the area occupied are optimized.
Smart Images

Figure CN222410875U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the application field of new energy vehicle battery replacement technology, and specifically to a lifting mechanism based on new energy vehicle battery replacement. Background Art
[0002] With the vigorous development of new energy vehicles, the public's acceptance and demand for new energy vehicles are increasing day by day. Since battery charging and energy replenishment technology has not yet reached the public's ideal satisfaction, battery replacement and energy replenishment are becoming more and more accepted by everyone. Considering that the battery pack is required to be as parallel as possible to the body when the battery pack is packed in the car, in order to reduce the friction damage caused when the power plug and water plug on the battery pack are connected to the body end. Therefore, during the battery replacement process, the body needs to be flattened, and the independent vehicle lifting mechanism is not only costly, but also takes up a lot of space. The present invention integrates the vehicle lifting on the RGV, and effectively reduces the travel of the vehicle lifting assembly through the lifting of the RGV, thereby optimizing the cost and space. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a lifting mechanism based on new energy vehicle battery replacement. The lifting mechanism can realize vehicle lifting and battery lifting, optimize the operating space as a whole, and reduce the floor space.
[0004] The technical solution of the utility model is: a lifting mechanism based on battery replacement of new energy vehicles, comprising:
[0005] The RGV walking layer assembly includes a bearing bracket, which is arranged on the track through walking wheels and can move linearly along the length direction of the track;
[0006] A fixed layer assembly, comprising a fixed bracket, wherein the fixed bracket is connected to the RGV walking layer assembly via a scissor fork assembly;
[0007] A floating layer assembly, comprising a floating bracket, the floating bracket being mounted above the fixed layer assembly, and the floating bracket being provided with a plurality of sets of vehicle body locating pins, a battery support block, a battery pack locating pin and an unlocking gun;
[0008] It also includes a lifting assembly arranged on the bearing bracket, and the lifting assembly can drive the fixed layer assembly to move and drive the floating layer assembly to abut against the bottom of the vehicle body to quickly replace the battery pack.
[0009] Furthermore, an L-shaped connecting block is provided at the bottom of the floating bracket, and the L-shaped connecting block is connected to the fixed bracket through a hanging chain.
[0010] Furthermore, a plurality of positioning rods are provided at the bottom of the floating bracket, a positioning groove cooperating with the positioning rods is provided at the end of the fixed bracket, and the plurality of positioning rods pass through the fixed bracket and are connected to the positioning grooves.
[0011] Furthermore, the scissor fork assembly includes a first cross arm and a second cross arm, the first cross arm and the second cross arm are arranged opposite to each other, and the structure of the first cross arm is the same as the structure of the second cross arm.
[0012] Furthermore, the first cross arm includes a support arm 1 and a support arm 2, one end of the support arm 1 is movably connected to the bearing bracket, and the other end of the support arm 1 is connected to the fixed bracket through a linear module;
[0013] One end of the second support arm is movably connected to the fixed bracket, and the other end of the second support arm is connected to the bearing bracket through a linear module.
[0014] Furthermore, it also includes a servo motor arranged on the supporting bracket, and a rack is arranged parallel to the inner side of the track. The servo motor is meshed with the rack through a gear and can drive the RGV walking layer to move linearly.
[0015] Furthermore, the lifting assembly includes a driving motor, a reversing reducer and two sets of rigid chains. The bottom of the fixed bracket is provided with an abutment block used in conjunction with the rigid chain. When the rigid chain is started and abuts against the abutment block, it can drive the fixed bracket to move vertically up and down.
[0016] Furthermore, the fixed bracket is provided with a plurality of positioning columns, and the floating bracket is provided with a through groove used in conjunction with the positioning columns.
[0017] Furthermore, the fixed bracket is provided with a plurality of vehicle lifting devices, and the vehicle lifting devices include a support pad movably connected to the fixed bracket and a lifting motor, and the lifting motor can drive the support pad to move vertically up and down to lift the vehicle.
[0018] The beneficial technical effects of the utility model are:
[0019] 1. The RGV walking layer assembly moves linearly to enable the battery to be transported and replaced.
[0020] 2. The floating layer assembly is assembled on the fixed layer assembly. The bottom of the vehicle is positioned by the floating layer assembly to facilitate replacement of the battery pack. The fixed layer assembly also abuts against the bottom of the vehicle. The vehicle lifting device arranged on the fixed layer assembly can lift the vehicle again by a certain distance to separate the vehicle and the battery pack. At the same time, it can be suitable for vehicles of different models.
[0021] 3. The floating bracket is connected to the fixed bracket through a suspension chain. The movable design of the floating bracket facilitates the disassembly or assembly of the locking and unlocking guns set on the floating bracket, thereby reducing the errors generated during assembly.
[0022] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 It is a structural schematic diagram of the floating layer assembly of the utility model;
[0025] Figure 3 It is a structural schematic diagram of the fixed layer assembly of the utility model;
[0026] Figure 4 It is a schematic diagram of the structure in which the floating layer of the utility model is assembled on the fixed layer;
[0027] Figure 5 It is a structural schematic diagram of the first cross arm of the utility model;
[0028] Figure 6 It is a structural schematic diagram of the RGV walking layer of the utility model.
[0029] The accompanying drawings are marked as follows:
[0030] 100, RGV walking layer; 110, load-bearing bracket; 111, positioning groove; 120, lifting assembly; 121, driving motor; 122, reversing reducer; 123, rigid chain; 130, servo motor; 200, scissor fork assembly; 210, support arm one; 220, support arm two; 230, linear module; 300, fixed layer assembly; 310, fixed bracket; 320, vehicle lifting device; 330, positioning column; 340, suspension chain; 341, L-shaped connecting block; 400, floating layer assembly; 410, floating bracket; 411, through groove; 420, unlocking gun; 430, battery pack positioning pin; 440, vehicle body positioning pin; 450, positioning rod; 460, battery support block; 500, track; 510, rack. DETAILED DESCRIPTION
[0031] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0032] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so as to describe the embodiments of the present application described herein.
[0033] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships recorded in the embodiments and shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.
[0034] like Figure 1-Figure 6 As shown, the utility model specifically relates to a lifting mechanism based on battery replacement of new energy vehicles, including:
[0035] The RGV walking layer 100 assembly includes a bearing bracket 110, wherein the bearing bracket 110 is disposed on the track 500 via walking wheels and can move linearly along the length direction of the track 500;
[0036] The fixed layer assembly 300 includes a fixed bracket 310, and the fixed bracket 310 is connected to the RGV walking layer 100 assembly through a scissor fork assembly 200;
[0037] The floating layer assembly 400 includes a floating bracket 410, which is mounted above the fixed layer assembly 300 and is provided with a plurality of vehicle body locating pins 440, a battery support block 460, a battery pack locating pin 430 and a locking and unlocking gun 420;
[0038] The vehicle further includes a lifting assembly 120 disposed on the supporting bracket 110 . The lifting assembly 120 can drive the fixed layer assembly 300 to move and drive the floating layer assembly 400 to abut against the bottom of the vehicle body so as to quickly replace the battery pack.
[0039] It should be noted that, the floating bracket 410 is assembled on the fixed bracket 310, and the fixed bracket 310 is connected to the supporting bracket 110 through the scissor fork assembly 200. The lifting assembly 120 located on the supporting bracket 110 can drive the vertical up and down movement between the fixed brackets, which not only supports the fixed bracket 310 through the scissor fork assembly 200, but also ensures that the fixed bracket 310 is smoother in the process of moving up and down.
[0040] Among them, the function and use method of the scissor fork assembly 200 belong to the prior art, and those skilled in the art can easily deduce its function by combining with the drawings, so it will not be described in detail.
[0041] In addition, since the floating bracket 410 is assembled on the fixed bracket 310, when the fixed bracket 310 moves, it drives the floating bracket 410 to move, so that the vehicle body positioning pin 440 located on the floating bracket 410 abuts against and is positioned at the bottom of the vehicle, and at the same time, the battery support block 460 located on the floating bracket 410 abuts against the battery pack at the bottom of the vehicle, and the battery pack positioning pin 430 is positioned with the battery pack, and the bolts of the battery pack are unlocked by the unlocking gun 420 to complete the disassembly of the battery pack.
[0042] During this process, the floating bracket 410 abuts against the bottom of the vehicle, and the fixed bracket 310 also abuts against the bottom of the vehicle.
[0043] Furthermore, when the battery pack is disassembled, the fixed bracket 310 and the floating bracket 410 move vertically downward and move linearly relative to the guide rail through the running wheels provided on the supporting bracket 110 to move the battery pack out and replace it.
[0044] like Figure 2-Figure 4 As shown, an L-shaped connecting block 341 is provided at the bottom of the floating bracket 410, and the L-shaped connecting block 341 is connected to the fixed bracket 310 through a hanging chain 340. Such a configuration allows the floating bracket 410 to be movable relative to the fixed bracket 310, and adopts a movable assembly method, so that the locking and unlocking gun 420 can better disassemble or assemble the bolts of the battery pack, reduce errors in the assembly or disassembly process, and thus improve work efficiency.
[0045] Furthermore, the suspension chain 340 is used to prevent the floating bracket 410 from falling off, and the floating bracket 410 can actually only move within a small range.
[0046] like Figure 1 , Figure 2 and Figure 6 As shown, a plurality of positioning rods 450 are provided at the bottom of the floating bracket 410 , and a positioning groove 111 for cooperating with the positioning rods 450 is provided at the end of the fixed bracket 310 . The plurality of positioning rods 450 pass through the fixed bracket 310 and are connected to the positioning groove 111 .
[0047] The positioning rod 450 and the positioning groove 111 cooperate with each other to limit the lowest position of the fixed bracket 310 when it is lowered, so as to support and position the fixed bracket 310 and prevent the fixed bracket 310 from moving.
[0048] like Figure 1 and Figure 5As shown, the scissor fork assembly 200 includes a first cross arm and a second cross arm, the first cross arm and the second cross arm are arranged opposite to each other, and the structure of the first cross arm is the same as the structure of the second cross arm.
[0049] The first cross arm includes a support arm 1 210 and a support arm 220, one end of the support arm 1 210 is movably connected to the bearing bracket 110, and the other end of the support arm 1 210 is connected to the fixed bracket 310 through a linear module 230;
[0050] One end of the second support arm 220 is movably connected to the fixed bracket 310 , and the other end of the second support arm 220 is connected to the supporting bracket 110 via a linear module 230 .
[0051] In this embodiment, the scissor fork assembly 200 is further described, but since it is a conventional method in the prior art, it will not be described in detail.
[0052] like Figure 1 and Figure 6 As shown, it also includes a servo motor 130 arranged on the supporting bracket 110, and a rack 510 is arranged parallel to the inner side of the track 500. The servo motor 130 is meshed with the rack 510 through a gear and can drive the RGV walking layer 100 to move linearly.
[0053] The lifting assembly 120 includes a driving motor 121, a reversing reducer 122 and two sets of rigid chains 123. The bottom of the fixed bracket 310 is provided with an abutment block used in conjunction with the rigid chain 123. When the rigid chain 123 is started and abuts against the abutment block, it can drive the fixed bracket 310 to move vertically up and down.
[0054] Among them, the rigid chain 123 is a new type of mechanical component for vertically lifting loads or load-bearing platforms, which can withstand tension and pressure. The rigid chain 123 abuts against the bottom of the fixed bracket 310 to support the fixed bracket 310; in addition, since the fixed bracket 310 is connected to the load-bearing bracket 110 through a cross arm, when the rigid chain 123 abuts against the fixed bracket 310 and retracts, it can drive the fixed bracket 310 to move up and down.
[0055] like Figure 1-Figure 4 As shown, the fixed bracket 310 is provided with a plurality of positioning posts 330 , and the floating bracket 410 is provided with a through slot 411 used in conjunction with the positioning posts 330 .
[0056] The positioning column 330 and the through slot 411 cooperate with each other to position the floating bracket 410, limit the moving range of the floating bracket 410, and avoid collision with other components assembled on the floating bracket 410.
[0057] The fixing bracket 310 is provided with a plurality of vehicle lifting devices 320 , and the vehicle lifting devices 320 include a support pad movably connected to the fixing bracket 310 and a lifting motor, and the lifting motor can drive the support pad to move vertically up and down to lift the vehicle.
[0058] The vehicle lifting device 320 disposed on the fixed layer assembly 300 can lift the vehicle again by a certain distance, so as to separate the vehicle and the battery pack, and can be applied to vehicles of different models.
[0059] The above embodiments are only specific implementation methods of the present invention, which are used to illustrate the technical solution of the present invention rather than to limit it. The protection scope of the present invention is not limited thereto. Although the present invention is described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that any technician familiar with the technical field can still modify the technical solution recorded in the aforementioned embodiments within the technical scope disclosed by the present invention, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiment of the present invention, and should all be covered within the protection scope of the present invention.
Claims
1. A lifting mechanism based on battery replacement for new energy vehicles, characterized in that: include: An RGV walking layer (100) assembly comprises a bearing support (110) and a track (500), wherein the bearing support (110) is arranged on the track (500) via walking wheels and is capable of linear movement along the length direction of the track (500); A fixed layer assembly (300), comprising a fixed bracket (310), wherein the fixed bracket (310) is connected to the RGV walking layer (100) assembly via a scissor fork assembly (200); A floating layer assembly (400) comprises a floating bracket (410), wherein the floating bracket (410) is mounted above the fixed layer assembly (300), and the floating bracket (410) is provided with a plurality of sets of vehicle body positioning pins (440), a battery support block (460), a battery pack positioning pin (430) and a locking unlocking gun (420); It also includes a lifting assembly (120) arranged on the supporting bracket (110), wherein the lifting assembly (120) can drive the fixed layer assembly (300) to move and drive the floating layer assembly (400) to abut against the bottom of the vehicle body, so as to quickly replace the battery pack.
2. The lifting mechanism based on battery replacement of new energy vehicles according to claim 1 is characterized in that: An L-shaped connection block (341) is provided at the bottom of the floating support (410), and the L-shaped connection block (341) is connected to the fixed support (310) via a hanging chain (340).
3. The lifting mechanism based on battery replacement of new energy vehicles according to claim 2 is characterized in that: A plurality of positioning rods (450) are provided at the bottom of the floating bracket (410), and a positioning groove (111) used in conjunction with the positioning rods (450) is provided at the end of the fixed bracket (310), and the plurality of positioning rods (450) pass through the fixed bracket (310) and are connected to the positioning groove (111).
4. The lifting mechanism based on battery replacement of new energy vehicles according to claim 1 is characterized in that: The scissor fork assembly (200) comprises a first cross arm and a second cross arm, the first cross arm and the second cross arm are arranged opposite to each other, and the structure of the first cross arm is the same as that of the second cross arm.
5. The lifting mechanism based on battery replacement of new energy vehicles according to claim 4 is characterized in that: The first cross arm comprises a support arm 1 (210) and a support arm 2 (220), one end of the support arm 1 (210) is movably connected to the bearing bracket (110), and the other end of the support arm 1 (210) is connected to the fixed bracket (310) via a linear module (230); One end of the second support arm (220) is movably connected to the fixed bracket (310), and the other end of the second support arm (220) is connected to the bearing bracket (110) via a linear module (230).
6. The lifting mechanism based on battery replacement of new energy vehicles according to claim 1 is characterized in that: It also includes a servo motor (130) arranged on the supporting bracket (110); a rack (510) is arranged in parallel on the inner side of the track (500); the servo motor (130) is meshed with the rack (510) via a gear and can drive the RGV walking layer (100) to move linearly.
7. The lifting mechanism based on battery replacement of new energy vehicles according to claim 1 is characterized in that: The lifting assembly (120) comprises a driving motor (121), a reversing reducer (122) and two sets of rigid chains (123); a contact block for use with the rigid chain (123) is provided at the bottom of the fixed bracket (310); when the rigid chain (123) is started and abuts against the contact block, it can drive the fixed bracket (310) to move vertically up and down.
8. The lifting mechanism based on battery replacement of new energy vehicles according to claim 1 is characterized in that: The fixed bracket (310) is provided with a plurality of positioning columns (330), and the floating bracket (410) is provided with a through slot (411) used in conjunction with the positioning columns (330).
9. The lifting mechanism based on battery replacement of new energy vehicles according to claim 8 is characterized in that: The fixed bracket (310) is provided with a plurality of vehicle lifting devices (320), and the vehicle lifting devices (320) include a support pad movably connected to the fixed bracket (310) and a lifting motor, and the lifting motor can drive the support pad to move vertically up and down to lift the vehicle.