Passivation device for zinc-aluminum-magnesium coating square tube production

By designing the passivation device for metal square tube, the automatic flip and uniform spraying of the square tube is used to use the flip component and spray component, and the excess passivation solution is collected through the liquid bin to solve the uneven spray in the traditional method. The problem of waste of passivation liquid improves the passivation effect and resource utilization.

CN222411829UActive Publication Date: 2025-01-28JIANGSU WEITONG ENGINEERING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420993222.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-28
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The traditional metal tube passivation treatment method cannot automatically flip when spraying the square tube, resulting in uneven spraying and the inability to collect excess passivation liquid, resulting in waste.

Method used

The production of a zinc and aluminum magnesium -plated square tube is designed, including processing cases, machines, flip components, spray components, and liquid collecting warehouses. The flip component realizes the automatic flipping of the square tube through the electrical cylinder and the promoter. The spray component is sprayed evenly through the pump machine and the spray head. The liquid warehouse collects and excrete excess passivation solution through the water guide port and manual drainage valve.

Benefits of technology

The uniform spraying of the square tube surface is realized, the passivation effect is improved, and the waste of passivation liquid is avoided by the design of the liquid position.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222411829U_ABST
    Figure CN222411829U_ABST
Patent Text Reader

Abstract

The utility model provides a passivation device for zinc-aluminum-magnesium coating square tube production, which comprises a processing case, the front end part of the processing case is provided with an inward concave processing cavity, the processing cavity is internally provided with a machine table, the upper end part of the machine table is provided with a hollow machine base, the upper end surface of the hollow machine base is symmetrically provided with placing racks, and the placing racks are arranged on the upper end surface of the hollow machine base. Overturning assemblies are symmetrically arranged in the hollow machine base, a passivation liquid box is arranged on the upper end face of the machining machine box, spraying assemblies are arranged in the passivation liquid box and the machining machine box, and a liquid collecting bin is arranged in the machine table; when the square tube passivating device is used for passivating a square tube, the square tube can be continuously turned over, so that a passivating solution can be uniformly and fully sprayed on the surface of the square tube, and meanwhile, when the device is used, the passivating solution can be collected, and unnecessary waste is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model mainly relates to the technical field of zinc-aluminum-magnesium coated square tube production, in particular to a passivation device for zinc-aluminum-magnesium coated square tube production. Background Art

[0002] Metal pipes play a vital role in the industrial production process. Since metals are easily corroded in a humid environment, in order to protect metal pipes from corrosion, they need to be passivated before leaving the factory. The traditional passivation methods for metal pipes are divided into electrical passivation and chemical passivation.

[0003] For example, the utility model patent with announcement number: CN206768232U discloses a metal pipe pickling device, which can be rotated and adjusted to improve adaptability; it is easy to move and has strong reliability in use; it includes a pickling basin, a working chamber is arranged inside the pickling basin, a take-in and put-out port is arranged at the top of the pickling basin, and a liquid outlet pipe is arranged on the side wall of the pickling basin; it also includes a support plate, a rotating shaft, four sets of legs and four sets of rollers, the top of the support plate is provided with a placement groove, and ball bearings are arranged in the placement groove; it also includes a left mixing barrel, a left connecting pipe and a left motor, the bottom output end of the left motor is provided with a left transmission shaft, and the left transmission shaft is provided with a left stirring blade; it also includes a right mixing barrel, a right connecting pipe and a right motor, the bottom output end of the right motor is provided with a right transmission shaft, and the right transmission shaft is provided with a right stirring blade.

[0004] The inventor believes that the existing metal tubes are mostly passivated by spraying passivation liquid. However, the traditional spraying method cannot automatically flip the square tube when spraying the square tube, resulting in uneven spraying. At the same time, the traditional equipment cannot collect excess passivation liquid after spraying the passivation liquid, resulting in unnecessary waste. Utility Model Content

[0005] The utility model mainly provides a passivation device for producing zinc-aluminum-magnesium coated square tubes, which is used to solve the technical problems raised in the above background technology.

[0006] The technical solution adopted by the utility model to solve the above technical problems is:

[0007] A passivation device for producing zinc-aluminum-magnesium coated square tubes, comprising a processing chassis, a front end portion of the processing chassis is provided with an inwardly recessed processing cavity, a machine table is provided in the processing cavity, an upper end portion of the machine table is provided with a hollow machine base, an upper end surface of the hollow machine base is symmetrically provided with a placement rack, a flip assembly is symmetrically provided inside the hollow machine base, a passivation liquid tank is provided on the upper end surface of the processing chassis, a spray assembly is provided in the passivation liquid tank and the processing chassis, a first motor with a liquid collecting bin is provided in the machine table, and the end surface of the output shaft of the first motor is fixedly connected to the front end surface of the second rotating shaft.

[0008] Preferably, the placement rack comprises a support rod, and an arc-shaped placement piece is provided on the upper end surface of the support rod.

[0009] Preferably, the flipping assembly comprises an electric cylinder, and a pushing member is provided on the end surface of the output end of the electric cylinder that passes through the hollow machine base.

[0010] Preferably, the pushing member is designed to be triangular.

[0011] Preferably, the spray assembly includes a pump and a transverse pipe, the pump is installed inside the passivation liquid tank, the transverse pipe is installed at an upper position inside the processing chamber, and the outer wall of the transverse pipe is provided with a plurality of downwardly mounted spray heads.

[0012] Preferably, a liquid suction bent pipe is provided at the input end of the pump, and a liquid discharge pipe is provided at the output end of the pump, and the liquid discharge pipe is connected to the transverse pipe.

[0013] Preferably, a liquid filling port is provided on the top of the passivation liquid tank.

[0014] Preferably, the upper end surface of the machine platform is provided with a plurality of water guide ports surrounding the hollow machine base, and the water guide ports are connected to the liquid collecting bin.

[0015] Preferably, a liquid outlet pipe is provided at the lower bottom of the machine, the liquid outlet pipe is inserted into the liquid collecting bin, and a manual drain valve is provided on the outer wall of the liquid outlet pipe.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. By setting a placement rack at the upper end of the machine, the metal square tube can be placed on it. By setting the flipping assembly, electric cylinder, pusher and other parts structure, the metal square tube can be automatically pushed so that the outer surface of the square tube can be fully sprayed with passivation liquid, thereby improving the passivation effect of the metal square tube.

[0018] 2. By arranging the spray assembly, pump, liquid suction bending pipe, liquid discharge pipe, horizontal pipe, spray head and other parts and structures, the passivation liquid can be sprayed so that the passivation liquid can be fully sprayed on the surface of the metal pipe.

[0019] 3. By setting a liquid collecting bin inside the machine and a water inlet at the upper end of the machine, excess passivation liquid can be collected to avoid unnecessary waste.

[0020] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present utility model;

[0022] Figure 2 This is a schematic diagram of the hollow machine base structure of Example 1 of the utility model;

[0023] Figure 3 This is an overall cross-sectional view of Embodiment 1 of the present utility model;

[0024] Figure 4 It is an enlarged view of point A of Example 1 of the utility model;

[0025] Figure 5 It is an enlarged view of point B of Example 1 of the utility model;

[0026] Figure 6 This is an enlarged view of point C of Example 1 of the utility model.

[0027] In the figure: 1. Processing machine box; 11. Processing chamber; 2. Machine table; 21. Liquid collecting bin; 22. Water guide port; 23. Liquid outlet pipe; 231. Manual drain valve; 3. Hollow machine base; 31. Placement rack; 311. Support rod; 312. Arc-shaped placement piece; 4. Flipping assembly; 41. Electric cylinder; 42. Pushing piece; 5. Passivation liquid tank; 51. Liquid filling port; 6. Spray assembly; 61. Pump; 611. Liquid suction bending pipe; 612. Liquid discharge pipe; 62. Horizontal pipe; 621. Spray head. DETAILED DESCRIPTION

[0028] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly connected by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0030] Please pay attention to Figures 1 to 6A passivation device for the production of zinc-aluminum-magnesium coated square tubes comprises a processing chassis 1, the front end portion of the processing chassis 1 is provided with an inwardly recessed processing cavity 11, a machine table 2 is arranged in the processing cavity 11, the upper end portion of the machine table 2 is provided with a hollow machine base 3, the upper end surface of the hollow machine base 3 is symmetrically provided with a placement rack 31, the interior of the hollow machine base 3 is symmetrically provided with a flipping assembly 4, the upper end surface of the processing chassis 1 is provided with a passivation liquid tank 5, the passivation liquid tank 5 and the processing chassis 1 are provided with a spray assembly 6, the machine table 2 is provided with a liquid collecting bin 21, a first motor, and the end surface of the output shaft of the first motor is fixedly connected to the front end surface of the second rotating shaft.

[0031] Specifically, the placement rack 31 at the upper end of the hollow machine base 3 can place the square tube for passivation processing, the flipping assembly 4 can push the square tube upward to flip the square tube so that the passivation liquid can be evenly and fully sprayed on the surface of the square tube, the passivation liquid tank 5 can store the passivation liquid, and the spray assembly 6 can spray the passivation liquid in the passivation tank.

[0032] Please pay attention to Figure 2 , Figure 4 The placement rack 31 includes a support rod 311, and an arc-shaped placement piece 312 is provided on the upper end surface of the support rod 311. The arc-shaped placement piece 312 can be placed on the square tube.

[0033] The flip assembly 4 includes an electric cylinder 41 . A pusher 42 is provided on the end surface of the output end of the electric cylinder 41 that passes through the hollow machine base 3 . The electric cylinder 41 can push the pusher 42 upward.

[0034] The pushing member 42 is designed to be triangular, and this design can push the square tube.

[0035] Please pay attention to Figure 5 The spray assembly 6 includes a pump 61 and a transverse pipe 62. The pump 61 is installed inside the passivation liquid tank 5, and the transverse pipe 62 is installed at an upper position inside the processing chamber 11. The outer wall of the transverse pipe 62 is provided with a plurality of downwardly mounted spray heads 621. The pump 61 can pump the passivation liquid into the transverse pipe 62, and then spray it out through the spray heads 621.

[0036] The input end of the pump 61 is provided with a liquid suction bent tube 611, and the output end of the pump 61 is provided with a liquid discharge tube 612, and the liquid discharge tube 612 is connected to the transverse tube 62. The liquid suction bent tube 611 can fully suck the passivation liquid in the passivation liquid tank 5, and the liquid discharge tube 612 can discharge the passivation liquid.

[0037] Please pay attention to Figure 1 A liquid filling port 51 is provided on the top of the passivation liquid tank 5 , and the liquid filling port 51 is designed to be able to fill the passivation liquid tank 5 with passivation liquid.

[0038] The upper end surface of the machine table 2 is provided with a plurality of water guide ports 22 surrounding the hollow machine base 3 , and the water guide ports 22 are connected to the liquid collecting bin 21 . The water guide ports 22 can collect excess passivation liquid, thus avoiding unnecessary waste.

[0039] Please pay attention to Figure 6 A liquid outlet pipe 23 is provided at the bottom of the machine 2, and the liquid outlet pipe 23 is inserted into the liquid collecting bin 21. A manual drain valve 231 is provided on the outer wall of the liquid outlet pipe 23. The passivation liquid in the liquid collecting bin 21 can be discharged by rotating the manual drain valve 231.

[0040] The specific operation mode of the utility model is as follows: when in use, first add the passivation liquid into the passivation liquid tank 5 through the liquid filling port 51, connect the device to the power supply, and place the square tube to be passivated on the two arc-shaped placement pieces 312, then start the pump 61, the liquid suction bending tube 611 at the input end of the pump 61 extracts the passivation liquid in the passivation liquid tank 5, and pumps the passivation liquid into the horizontal tube 62 through the liquid discharge pipe 612, and then sprays it out through the spray head 621, so that the passivation liquid is sprayed on the surface of the square tube;

[0041] When the passivation liquid is sprayed on one surface of the square tube, the electric cylinder 41 is started, and the pusher 42 is withdrawn upward. After the pusher 42 contacts the square tube, the square tube is turned over. As the square tube turns over, the passivation liquid is evenly sprayed on the surface of the square tube. After spraying, the pump 61 and the electric cylinder 41 are turned off, and the square tube is taken out, and the processing is completed.

[0042] As the passivation liquid is sprayed out, the excess passivation liquid will be collected in the liquid collecting bin 21 of the machine 2 from the water guide port 22. When a certain amount of passivation liquid is collected in the liquid collecting bin 21, the passivation liquid in the liquid collecting bin 21 can be discharged by rotating the manual drain valve 231.

[0043] It should be noted that the power source of the electric cylinder 41 and the pump 61 of the present embodiment is not limited and can be directly connected to a power cord. The power supply of the electric cylinder 41 and the pump 61 is a technical means known to those skilled in the art. According to the actual situation, a suitable controller can be selected to meet the control requirements. The specific connection and control sequence should refer to the above working principle. The electrical connection is completed in the order of working in sequence between the electrical components. The detailed connection means are well-known technologies in the art. The above mainly introduces the working principle and process, and no further explanation of the electrical control is given.

[0044] The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A passivation device for producing zinc-aluminum-magnesium coated square tubes, comprising a processing chassis (1), characterized in that: The front end of the processing machine box (1) is provided with an inwardly recessed processing cavity (11), a machine table (2) is arranged in the processing cavity (11), a hollow machine base (3) is arranged at the upper end of the machine table (2), a placement rack (31) is symmetrically arranged on the upper end surface of the hollow machine base (3), a flipping assembly (4) is symmetrically arranged inside the hollow machine base (3), a passivation liquid tank (5) is arranged on the upper end surface of the processing machine box (1), a spray assembly (6) is arranged in the passivation liquid tank (5) and the processing machine box (1), and a liquid collecting bin (21) is arranged in the machine table (2).

2. A passivation device for producing zinc-aluminum-magnesium coated square tubes according to claim 1, characterized in that: The placement rack (31) comprises a support rod (311), and an arc-shaped placement piece (312) is provided on the upper end surface of the support rod (311).

3. A passivation device for producing zinc-aluminum-magnesium coated square tubes according to claim 2, characterized in that: The turning assembly (4) comprises an electric cylinder (41), and a pushing member (42) is provided on the end surface of the output end of the electric cylinder (41) that passes through the hollow machine base (3).

4. A passivation device for producing zinc-aluminum-magnesium coated square tubes according to claim 3, characterized in that: The pushing member (42) is designed to be triangular.

5. A passivation device for producing zinc-aluminum-magnesium coated square tubes according to claim 1, characterized in that: The spray assembly (6) comprises a pump (61) and a transverse pipe (62); the pump (61) is installed inside the passivation liquid tank (5); the transverse pipe (62) is installed at an upper position inside the processing chamber (11); and the outer wall of the transverse pipe (62) is provided with a plurality of downwardly mounted spray heads (621).

6. A passivation device for producing zinc-aluminum-magnesium coated square tubes according to claim 5, characterized in that: The input end of the pump (61) is provided with a liquid suction bent pipe (611), and the output end of the pump (61) is provided with a liquid discharge pipe (612), and the liquid discharge pipe (612) is connected to the transverse pipe (62).

7. A passivation device for producing zinc-aluminum-magnesium coated square tubes according to claim 6, characterized in that: The top of the passivation liquid tank (5) is provided with a liquid filling port (51).

8. A passivation device for producing zinc-aluminum-magnesium coated square tubes according to claim 7, characterized in that: The upper end surface of the machine platform (2) is provided with a plurality of water guide ports (22) surrounding the hollow machine base (3), and the water guide ports (22) are connected to the liquid collecting bin (21).

9. A passivation device for producing zinc-aluminum-magnesium coated square tubes according to claim 8, characterized in that: A liquid outlet pipe (23) is provided at the bottom of the machine platform (2), the liquid outlet pipe (23) is inserted into the liquid collecting bin (21), and a manual liquid discharge valve (231) is provided on the outer wall of the liquid outlet pipe (23).

Citation Information

Patent Citations

  • Tubular metal resonator acid dip pickle

    CN206768232U