Hanging basket for zinc removal of steel wire rope

Abstract

The utility model relates to the field of hot galvanizing lifting appliance maintenance equipment, and discloses a steel wire rope dezincification hanging basket which comprises a hanging basket body, the hanging basket body comprises a fence and a bottom plate arranged at the bottom of the fence, the side top wall of the fence is provided with a retaining ring hole used for buckling a lifting rope, and the bottom plate comprises a plurality of bearing plates arranged in parallel; and a gap for a pickling solution to flow through is reserved between every two adjacent bearing plates. The device has the effect of improving the steel wire rope zinc removal efficiency.

Description

Technical Field

[0001] The present application relates to the field of hot-dip galvanizing hanger maintenance equipment, and in particular to a hanging basket for steel wire rope dezincification. Background Art

[0002] In the hot-dip galvanizing process, the steel wire rope of the sling is covered with a zinc layer due to long-term contact with zinc liquid, and the steel wire rope is repeatedly used and zinc is repeatedly attached to the zinc layer already attached to the surface. Once the zinc layer on the steel wire rope reaches a thickness that affects the flexibility of the steel wire rope, the steel wire rope cannot be bent, which will affect the subsequent galvanizing effect of the galvanized parts.

[0003] In the prior art, a steel wire rope with zinc on its surface is usually lowered into a pickling tank using a hanging basket, so that the steel wire rope is immersed in the pickling tank for pickling and deplating.

[0004] However, the common hanging basket structures are mostly open or simply closed. These structures cannot ensure that the wire rope is fully exposed to the acid during the immersion process, and are also prone to acid residue during the draining process. Utility Model Content

[0005] In order to improve the zinc removal efficiency of steel wire ropes, the present application provides a hanging basket for zinc removal of steel wire ropes.

[0006] The present application provides a steel wire rope dezincification hanging basket adopts the following technical solution:

[0007] A hanging basket for wire rope dezincification includes a hanging basket body, the hanging basket body includes a fence and a bottom plate arranged at the bottom of the fence, a buckle hole for buckling the hanging rope is opened on the side top wall of the fence, and the bottom plate includes a plurality of supporting plates arranged in parallel, and a gap for pickling liquid to flow through is reserved between each two adjacent supporting plates.

[0008] By adopting the above technical scheme, the steel wire rope with the zinc layer attached to the surface is laid flat in the hanging basket body, and the hanging basket body is lifted and sunk into the pickling tank by the hanging rope. During the sinking process of the hanging basket, the pickling liquid in the pickling tank flows into the hanging basket body from the top opening of the fence and the gap between the plurality of supporting plates, so that the steel wire rope with the zinc layer attached is fully immersed in the pickling liquid, so that the galvanized layer on the steel wire rope can be quickly removed, and when the hanging rope lifts the hanging basket body away from the pickling tank, the pickling liquid flows into the pickling tank from the gap between the plurality of supporting plates, which has a better drainage effect and improves the zinc removal efficiency of the steel wire rope.

[0009] Optionally, a plurality of elevated plates are distributed at the bottom of the base plate along the length direction of the supporting plate, the length direction of each elevated plate is perpendicular to the length direction of the supporting plate, and each elevated plate is commonly connected to the bottom walls of several supporting plates.

[0010] By adopting the above technical scheme, when the multiple elevated plates make the hanging basket body sink to the bottom of the pickling tank, the hanging basket body maintains a certain height difference with the bottom of the pickling tank, so that when the hanging basket body is immersed in the pickling tank and remains stable, the pickling liquid can still be replenished into the hanging basket body in time, further improving the degree of immersion of the steel wire rope with zinc layer attached in the pickling liquid; when the hanging rope lifts the hanging basket body out of the pickling tank and places the hanging basket body on the ground, the setting of multiple elevated plates helps the hanging basket body to discharge the residual pickling liquid, and helps to increase the ventilation effect of the hanging basket body, thereby improving the drying efficiency of the steel wire rope after zinc removal during the drying process.

[0011] Optionally, a plurality of the hanging basket bodies are vertically arranged, and a spacing is provided between every two adjacent fences.

[0012] By adopting the above technical solution, the number of hanging basket bodies can be set according to needs, and an appropriate distance can be set between each adjacent layer so that the steel wire ropes can be evenly distributed on different levels. This can increase the contact area between the steel wire ropes and the pickling solution and improve the impregnation effect; it can also process multiple steel wire ropes with zinc layers at one time to improve the efficiency of steel wire rope dezincification.

[0013] Optionally, the multiple hanging basket bodies are detachably arranged, and a plurality of plug-in grooves are vertically opened on the top wall of each fence, the legs at the bottom of the elevated plate correspond one-to-one to the plug-in grooves and are plugged into and fitted with the plug-in grooves, and a baffle that fits with the inner wall of the lower fence is provided on the inner bottom near the end of each elevated plate.

[0014] By adopting the above technical solution, the upper hanging basket body is inserted into the top of the lower fence along the position of the vertical corresponding plug-in groove. At this time, the baffle on the bottom of the upper hanging basket body is inserted into the lower fence and fits with the inner wall of the lower fence. At this time, the horizontal limiting effect is achieved for the upper hanging basket body, which reduces the possibility of separation of the multi-layer hanging basket bodies due to a small degree of tilt during the lifting process, and improves the stability of the stacking work between the multi-layer hanging basket bodies.

[0015] Optionally, a chamfer is provided on the side wall of each of the plug-in grooves close to the top.

[0016] By adopting the above technical solution, it is convenient for workers to quickly connect the elevated plate and the plug-in groove through the chamfered arc when erecting a new layer of the hanging basket body, thereby improving the installation efficiency.

[0017] Optionally, reinforcing ribs are provided at the connection between each of the elevated plates and the plurality of supporting plates.

[0018] By adopting the above technical solution, since the stacking of multi-layer hanging basket bodies is mainly achieved by plugging and fixing through the elevated plates, the connection strength between the elevated plates and several supporting plates is improved, and the stability of the multi-layer hanging basket during use can be improved.

[0019] Optionally, a plurality of through holes connecting the spaces inside and outside the fence are arranged on the side walls of each fence.

[0020] By adopting the above technical solution, a number of through holes are opened on the side walls of each fence at different heights, which can increase the speed of pickling liquid flowing into and out of the hanging basket body, thereby improving the zinc removal efficiency of the wire rope.

[0021] Optionally, each of the buckle ring holes is provided with a flexible ring sleeve having corrosion resistance.

[0022] By adopting the above technical solution, after long-term use of the hanging basket body, the long-term rigid friction between the hanging rope and the side wall of the buckle hole may cause certain wear to the fence and the hanging rope. By installing a flexible ring sleeve on each buckle hole, the degree of wear can be reduced and the service life of the fence and the hanging rope can be increased.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. Lay the steel wire rope with zinc layer on the surface flat in the hanging basket body, lift the hanging basket body by the hanging rope and sink it into the pickling tank. During the sinking process of the hanging basket, the pickling liquid in the pickling tank flows into the hanging basket body from the top opening of the fence and the gap between several supporting plates, so that the steel wire rope with zinc layer is fully immersed in the pickling liquid, and the galvanized layer on the steel wire rope can be quickly removed. When the hanging rope lifts the hanging basket body away from the pickling tank, the pickling liquid flows into the pickling tank from the gap between several supporting plates, which has a good drainage effect and improves the zinc removal efficiency of the steel wire rope;

[0025] 2. When the hanging basket body is sunk to the bottom of the pickling tank by multiple raised plates, a certain height difference is maintained between the hanging basket body and the bottom of the pickling tank, so that the pickling liquid can be added to the hanging basket body in time when the hanging basket body is immersed in the pickling tank and remains stable, further improving the degree of immersion of the steel wire rope with zinc layer in the pickling liquid; when the hanging rope lifts the hanging basket body out of the pickling tank and places the hanging basket body on the ground, the setting of multiple raised plates helps the hanging basket body to discharge the residual pickling liquid, and helps to increase the ventilation effect of the hanging basket body, thereby improving the drying efficiency of the steel wire rope after zinc removal during the drying process;

[0026] 3. The number of hanging basket bodies can be set according to demand, and an appropriate distance can be set between each adjacent layer so that the wire ropes can be evenly distributed on different levels. This can increase the contact area between the wire ropes and the pickling solution and improve the impregnation effect; it can also process multiple wire ropes with zinc layers at one time to improve the efficiency of wire rope dezincification. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of Example 1.

[0028] Figure 2 It is a schematic diagram of the overall structure of Example 2.

[0029] Description of reference numerals:

[0030] 01. Lifting rope; 1. Hanging basket body; 11. Fence; 111. Buckle hole; 112. Plug-in groove; 113. Through hole; 12. Bottom plate; 121. Support plate; 2. Support member; 21. Elevated plate; 3. Baffle; 4. Reinforcement rib; 5. Flexible ring sleeve. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-2 This application is described in further detail.

[0032] The embodiment of the present application discloses a hanging basket for removing zinc from a steel wire rope.

[0033] Example 1

[0034] Reference Figure 1 A hanging basket for wire rope zinc removal includes a hanging basket body 1, the hanging basket body 1 includes a fence 11 and a bottom plate 12, a buckle hole 111 is provided near the top of the four side walls of the fence 11, the hanging rope 01 is buckled on the buckle hole 111, a plurality of gaps for pickling liquid to flow through are arranged on the bottom plate 12, and a support member 2 is also arranged at the bottom of the bottom plate 12.

[0035] Reference Figure 1 The hanging basket body 1 is lifted and sunk into the pickling tank by the lifting rope 01. During the sinking process of the hanging basket, the pickling liquid in the pickling tank flows into the hanging basket body 1 from the top opening of the fence 11 and the gap on the bottom plate 12. When the hanging basket body 1 sinks to the bottom of the pickling tank, the supporting member 2 raises the hanging basket body 1, so that the pickling liquid in the pickling tank flows into the hanging basket body 1 from the gap, so that the steel wire rope with the zinc layer is fully immersed in the pickling liquid.

[0036] Reference Figure 1 The bottom plate 12 in this embodiment includes a plurality of supporting plates 121, and the plurality of supporting plates 121 are arranged parallel to each other, and the top walls at both ends of each supporting plate 121 are welded to the bottom wall of the fence 11, and a gap is left between each two adjacent supporting plates 121 for the pickling liquid to flow through.

[0037] Reference Figure 1 The support members 2 in this embodiment are two elevated plates 21, which are distributed at the bottom of the base plate 12 along the length direction of the supporting plate 121. The length direction of each elevated plate 21 is perpendicular to the length direction of the supporting plate 121, and each elevated plate 21 is welded together on the bottom walls of several supporting plates 121.

[0038] The implementation principle of a hanging basket for removing zinc from a steel wire rope in an embodiment of the present application is as follows: the hanging basket body 1 is lifted and sunk into a pickling tank by a hanging rope 01; during the sinking process of the hanging basket, the pickling liquid in the pickling tank flows into the hanging basket body 1 from the top opening of the fence 11 and the gap on the bottom plate 12; when the hanging basket body 1 sinks to the bottom of the pickling tank, the elevated plate 21 elevates the hanging basket body 1, so that the pickling liquid in the pickling tank flows into the hanging basket body 1 from the gap, so that the steel wire rope with a zinc layer attached is fully immersed in the pickling liquid for zinc removal; when the hanging rope 01 lifts the hanging basket body 1 out of the pickling tank and places the hanging basket body 1 on the ground, the elevated plate 21 elevates the hanging basket body 1, so that the hanging basket body 1 can discharge the residual pickling liquid, improve the ventilation effect of the hanging basket body 1, and speed up the drying speed of the steel wire rope.

[0039] Example 2

[0040] Reference Figure 2 The difference between this embodiment and embodiment 1 is that multiple hanging basket bodies 1 can be erected vertically, and a gap is left between each two adjacent hanging basket bodies 1 and they are plugged together.

[0041] Reference Figure 2 , a plurality of plug-in grooves 112 are vertically provided on the top wall of each fence 11, and a chamfer is provided on the side wall near the top of each plug-in groove 112. The bottom legs of the elevated plate 21 located on the upper hanging basket body 1 correspond one-to-one to the plug-in grooves 112 of the lower hanging basket body 1, and a single elevated plate 21 is plugged into and matched with the plug-in grooves 112, and a baffle 3 is fixedly provided on the inner bottom near the end of each elevated plate 21. When the upper hanging basket body 1 is plugged into the lower hanging basket body 1, the baffle 3 on each elevated plate 21 is fitted against the inner wall of the lower fence 11.

[0042] Reference Figure 2 In order to improve the endurance stability of the multi-layer hanging basket, a reinforcing rib 4 is fixedly provided at the connection between each elevated plate 21 and a plurality of supporting plates 121, and a flexible ring sleeve 5 with corrosion resistance effect is fixedly provided at each buckle hole 111.

[0043] Reference Figure 2In order to further improve the zinc removal efficiency of the steel wire rope, a plurality of through holes 113 are opened on the side walls of each fence 11 at different heights, and the plurality of through holes 113 connect the inner and outer spaces of the fence 11 .

[0044] The implementation principle of Example 2 is that the number of hanging basket bodies 1 can be set according to needs, and in the overlapping process, the hanging basket body 1 located above is quickly plugged and fixed to the plug-in groove 112 of the lower fence 11 along the vertical direction through the chamfered arc. At this time, the baffle 3 on the bottom of the upper hanging basket body 1 is plugged into the lower fence 11 and fits with the inner wall of the lower fence 11, thereby realizing the horizontal limiting effect of the hanging basket body 1 located above, and improving the stability effect of the stacking work between the multiple hanging basket bodies 1.

[0045] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A hanging basket for wire rope zinc removal, characterized in that: The invention comprises a hanging basket body (1), wherein the hanging basket body (1) comprises a fence (11) and a bottom plate (12) arranged at the bottom of the fence (11), a buckle hole (111) for buckling a hanging rope (01) is provided on the side top wall of the fence (11), and the bottom plate (12) comprises a plurality of supporting plates (121) arranged in parallel, and a gap for acid washing liquid to flow through is reserved between each two adjacent supporting plates (121).

2. A hanging basket for wire rope dezincification according to claim 1, characterized in that: A plurality of elevated plates (21) are distributed at the bottom of the base plate (12) along the length direction of the supporting plate (121), the length direction of each elevated plate (21) is perpendicular to the length direction of the supporting plate (121), and each elevated plate (21) is commonly connected to the bottom walls of a plurality of supporting plates (121).

3. A hanging basket for wire rope dezincification according to claim 2, characterized in that: The hanging basket body (1) is arranged in plurality in the vertical direction, and a spacing is provided between every two adjacent fences (11).

4. A hanging basket for wire rope dezincification according to claim 3, characterized in that: The plurality of hanging basket bodies (1) are detachably arranged, and a plurality of plug-in grooves (112) are vertically provided on the top wall of each fence (11), the legs at the bottom of the elevated plate (21) correspond one-to-one to the plug-in grooves (112) and are plugged into and matched with the plug-in grooves (112), and a baffle (3) that fits with the inner wall of the lower fence (11) is provided on the inner bottom near the end of each elevated plate (21).

5. A hanging basket for wire rope dezincification according to claim 4, characterized in that: Each of the inserting grooves (112) is provided with a chamfer on the side wall close to the top.

6. A hanging basket for steel wire rope dezincification according to claim 4, characterized in that: A reinforcing rib (4) is provided at the connection between each elevated plate (21) and a plurality of supporting plates (121).

7. A hanging basket for wire rope dezincification according to claim 3, characterized in that: A plurality of through holes (113) connecting the inner and outer spaces of the fence (11) are arranged on the side wall of each fence (11).

8. A hanging basket for steel wire rope dezincification according to claim 3, characterized in that: Each buckle hole (111) is sleeved with a flexible ring sleeve (5) having a corrosion-resistant effect.

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