High-temperature melting equipment for non-woven fabric manufacturing
By designing a high -temperature melting equipment including heating barrels, mixing barrels, filter boards, tilting scrapes and driving components, the problem of inadequate mixing and filter board blockage in the existing equipment has been solved. Production.
Patent Information
- Application Number
- CN202420886468.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing high-temperature screw melting equipment for non-woven fabric production cannot be fully mixed during the stirring and mixing process, and the filter plate is prone to clogging, resulting in the inability to discharge the molten raw materials.
A high -temperature melting equipment for non -woven fabric manufacturing, including heating barrels, mixing barrels, filter plates, tilting scraping boards and driving components. By rotating the stirring rod and the tilt scraper, the raw materials are mixed evenly, and the opening and closing of the baffle through the drive component can be controlled to ensure that the raw materials are fully mixed and combined to avoid the filter board.
A full mixing of raw materials is achieved, avoiding the blockage plate blockage, and improving the production quality and melting efficiency of non -woven fabrics.
Smart Images

Figure CN222412011U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of non-woven fabric manufacturing, and particularly relates to high-temperature melting equipment for non-woven fabric manufacturing. Background Art
[0002] Non-woven fabrics, also known as non-woven fabrics, needle-punched cotton, needle-punched non-woven fabrics, etc., are made of polyester fibers and polyester fibers. They are made through a needle-punching process and can be made into different thicknesses, feels, hardness, etc.
[0003] For example, the Chinese patent with publication number CN213772285U discloses a high-temperature screw melting and pressing device for non-woven fabric production, which belongs to the technical field of non-woven fabric production line equipment, including a box body, the upper surface of the box body is fixedly connected to a stirring box, the interior of the stirring box is movably connected to a first screw, the side surface of the stirring box is fixedly connected to a first motor, the output shaft of the first motor extends to the interior of the stirring box and is fixedly connected to the first screw, the inner side wall of the box body is provided with a melting chamber, the inner side wall of the melting chamber is fixedly connected to a filter plate, a chute is provided inside the box body, the interior of the chute is movably connected to a screw, and the outer surface of the screw is threadedly connected to a slider. The utility model drives the first screw to rotate by the first motor, which is convenient for evenly stirring the raw materials in the stirring box, has a reasonable structural design, and improves the production quality of non-woven fabrics.
[0004] The above patent has the following problems:
[0005] This patent has some disadvantages when used, such as: the mixing box is always in a connected state through the feed pipe, and some raw materials will fall directly from the feed pipe into the melting chamber during mixing, and these raw materials cannot be fully mixed, and some filter plates may cause filtration blockage after blocking the unmelted raw materials, resulting in some melted raw materials cannot be discharged. In view of this, we propose a high-temperature melting device for non-woven fabric manufacturing. Utility Model Content
[0006] The utility model aims to provide a high-temperature melting device for manufacturing nonwoven fabrics to solve the problems raised in the above-mentioned background technology.
[0007] In view of this, the utility model provides a high-temperature melting device for non-woven fabric manufacturing, comprising:
[0008] A heating barrel, wherein a through slot is provided on the top of the heating barrel, a stirring barrel is fixedly installed on the top of the heating barrel, the stirring barrel is connected with the through slot and the inner cavity of the heating barrel, a rotating rod is rotatably installed in the stirring barrel, and the lower end of the rotating rod passes through the through slot and extends into the heating barrel, a plurality of stirring rods of different lengths are fixedly installed on the rotating rod and located in the stirring barrel, a filter plate is fixedly installed in the heating barrel and located at the bottom end of the rotating rod, two inclined scrapers are fixedly installed on the rotating rod and located on the top of the filter plate, two baffles are slidably installed in the through slot, and the semicircular holes on the opposite sides of the two baffles are in contact with the rotating rod;
[0009] A driving assembly, the driving assembly is located in the through slot and is used to drive the two baffles to move closer to or away from each other;
[0010] The motor is fixedly installed on the top of the mixing barrel, and the output shaft of the motor passes through the top of the mixing barrel and is coaxially connected to the rotating rod. An annular groove is opened in the heating barrel, and a heating wire is fixedly installed in the annular groove.
[0011] In the present technical scheme, the staff puts the raw materials to be melted into the mixing barrel. Under the action of the two baffles, the two baffles will seal the material outlet of the mixing barrel, so that the raw materials in the mixing barrel will not fall into the heating barrel. Then, the staff starts the motor to make the output shaft of the motor drive the rotating rod to rotate. Then, the rotating rod will drive a number of stirring rods of different lengths to rotate, and the rotating rod will also drive the two inclined scrapers to rotate. When the several stirring rods rotate, the raw materials in the mixing barrel will be mixed so that the raw materials can be stirred evenly. After the raw materials are stirred evenly, the driving assembly is set to drive the two baffles to move away from each other, so that the semicircular holes on the two baffles are no longer in contact with the rotating rod, and there is a certain distance between the semicircular holes on the two baffles and the rotating rod, until the two baffles can no longer move away from each other. At this time, the inner cavity of the mixing barrel is connected to the through groove and the inner cavity of the heating barrel. Under the action of gravity, the stirred raw materials in the mixing barrel will fall into the heating barrel through the through groove;
[0012] Afterwards, the staff starts the heating wire to heat the raw materials in the heating barrel. After heating, some heated and melted raw materials will leak out from the filter plate and fall into the bottom of the inner cavity of the heating barrel and be discharged. At this time, some raw materials that have not yet melted still remain on the filter plate. At this time, the two inclined scrapers are still rotating, and the inclined scrapers will scrape up the raw materials remaining on the filter plate. In the process of scraping, the melted raw materials will leak to the bottom of the inner cavity of the heating barrel. Afterwards, the raw materials that have not yet melted fall on the filter plate again. Under the action of the continuous rotation of the two inclined scrapers, the unmelted raw materials can be prevented from clogging the filter plate, causing the melting speed to slow down.
[0013] In the above technical solution, further, the driving component includes:
[0014] A bidirectional threaded rod is rotatably mounted in the through slot, one end of the bidirectional threaded rod passes through the protrusions on the two baffles and one side of the through slot and extends to the outside, and a rocker is fixedly mounted on one end of the bidirectional threaded rod.
[0015] In this technical solution, the staff manually rotates the rocker on the bidirectional threaded rod to drive the bidirectional threaded rod to rotate. Under the action of the thread, the bidirectional threaded rod will drive the two baffles away from each other.
[0016] In the above technical solution, further, the bidirectional threaded rod is provided with two sections of threads with opposite rotation directions, and the protrusions on the two baffles are both threadedly connected to the bidirectional threaded rod.
[0017] In the technical solution, under the action of the thread, the bidirectional threaded rod can drive the two baffles to move closer to or away from each other when rotating.
[0018] In the above technical solution, further, a discharge pipe is fixedly installed at the discharge end of the heating barrel, and a valve is rotatably installed on the discharge pipe, and a feed hopper is fixedly installed on the top of the mixing barrel, and the feed hopper is connected to the inner cavity of the mixing barrel.
[0019] In this technical solution, the valve is turned and opened, and the heated and molten raw materials are discharged from the discharge pipe, ensuring that the molten raw materials can be put into the mixing barrel through the feed hopper.
[0020] In the above technical solution, further, a heat-insulating layer is fixedly installed in the heating barrel, and the heating wire is located in the heat-insulating layer.
[0021] In this technical solution, heat loss can be reduced under the action of the thermal insulation layer.
[0022] In the above technical solution, further, the output shaft of the motor is rotatably connected to the stirring barrel, and the bottom of the inner cavity of the stirring barrel and the bottom of the inner cavity of the heating barrel are both in an inverted frustum-shaped structure.
[0023] In this technical solution, it is ensured that the motor can operate normally; it is ensured that the raw materials in the inner cavity of the mixing barrel can fall into the heating barrel under the action of gravity, and the raw materials in the inner cavity of the heating barrel can be discharged from the discharge pipe under the action of gravity.
[0024] The beneficial effects of the utility model are:
[0025] The high-temperature melting equipment for manufacturing non-woven fabrics ensures that when the raw materials in the stirring barrel are stirred, the raw materials will not fall into the heating barrel, so that they can be fully mixed, and the unmelted raw materials on the filter plate can be scraped up to avoid clogging on the filter plate through the mutual cooperation between the stirring barrel, heating barrel, filter plate, inclined scraper, annular groove, insulation layer, baffle, through groove, stirring rod, rotating rod, motor and driving assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 This is one of the internal structure diagrams of the heating barrel and the stirring barrel in the utility model;
[0028] Figure 3 This is the second schematic diagram of the internal structure of the heating barrel and the stirring barrel in the utility model;
[0029] Figure 4 This is a schematic diagram of the internal structure of the heating barrel in the utility model;
[0030] Figure 5 It is a schematic diagram of the structure of the explosion of two baffles in the utility model.
[0031] The symbols in the figure are:
[0032] 1. Heating barrel; 2. Stirring barrel; 3. Motor; 4. Feed hopper; 5. Bidirectional threaded rod; 6. Discharge pipe; 7. Valve; 8. Heating wire; 9. Filter plate; 10. Inclined scraper; 11. Annular groove; 12. Insulation layer; 13. Baffle; 14. Through groove; 15. Stirring rod; 16. Rotating rod. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0034] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0035] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.
[0036] It should be noted that, in the description of the present application, the orientation or positional relationship indicated by terms such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise stated, these orientation words do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application; the orientation words "inside and outside" refer to the inside and outside relative to the contour of each component itself.
[0037] It should be noted that, in the present application, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises one..." does not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be noted that the scope of the method and device in the embodiment of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0038] Embodiment 1:
[0039] See also Figure 1 - Figure 5 As shown, this embodiment provides a high-temperature melting device for manufacturing non-woven fabrics, comprising:
[0040] A heating barrel 1, a through groove 14 is provided on the top of the heating barrel 1, a stirring barrel 2 is fixedly installed on the top of the heating barrel 1, the stirring barrel 2 is connected with the through groove 14 and the inner cavity of the heating barrel 1, a rotating rod 16 is rotatably installed in the stirring barrel 2, and the lower end of the rotating rod 16 passes through the through groove 14 and extends into the heating barrel 1, a plurality of stirring rods 15 of different lengths are fixedly installed on the rotating rod 16 and located in the stirring barrel 2, a filter plate 9 is fixedly installed in the heating barrel 1 and located at the bottom end of the rotating rod 16, two inclined scrapers 10 are fixedly installed on the rotating rod 16 and located on the top of the filter plate 9, two baffles 13 are slidably installed in the through groove 14, and the semicircular holes on the opposite sides of the two baffles 13 are in contact with the rotating rod 16;
[0041] A driving assembly, which is located in the through slot 14 and is used to drive the two baffles 13 to move closer to or away from each other;
[0042] The motor 3 is fixedly mounted on the top of the mixing barrel 2, and the output shaft of the motor 3 passes through the top of the mixing barrel 2 and is coaxially connected to the rotating rod 16. An annular groove 11 is opened in the heating barrel 1, and a heating wire 8 is fixedly mounted in the annular groove 11.
[0043] The staff puts the raw materials to be melted into the mixing barrel 2. Under the action of the two baffles 13, the two baffles 13 will seal the discharge port of the mixing barrel 2, so that the raw materials in the mixing barrel 2 will not fall into the heating barrel 1. Then, the staff starts the motor 3, so that the output shaft of the motor 3 drives the rotating rod 16 to rotate. Then, the rotating rod 16 will drive a plurality of stirring rods 15 of different lengths to rotate, and the rotating rod 16 will also drive the two inclined scrapers 10 to rotate. When the plurality of stirring rods 15 rotate, the raw materials in the mixing barrel 2 will be mixed. The two baffles 13 are moved away from each other by the driving assembly, so that the semicircular holes on the two baffles 13 are no longer in contact with the rotating rod 16, and there is a certain distance between the semicircular holes on the two baffles 13 and the rotating rod 16, until the two baffles 13 can no longer move away from each other. At this time, the inner cavity of the mixing barrel 2 is connected with the through groove 14 and the inner cavity of the heating barrel 1. Under the action of gravity, the stirred raw materials in the mixing barrel 2 will fall into the heating barrel 1 through the through groove 14;
[0044] Afterwards, the staff starts the heating wire 8 to heat the raw materials in the heating barrel 1. After heating, some heated and melted raw materials will leak out from the filter plate 9 and fall into the bottom of the inner cavity of the heating barrel 1 for discharge. At this time, some raw materials that have not yet melted still remain on the filter plate 9. At this time, the two inclined scrapers 10 are still rotating. The inclined scraper 10 will scrape up the raw materials remaining on the filter plate 9. In the process of scraping, the melted raw materials will leak to the bottom of the inner cavity of the heating barrel 1. Afterwards, the raw materials that have not yet melted fall on the filter plate 9 again. Under the action of the continuous rotation of the two inclined scrapers 10, it can prevent the unmelted raw materials from clogging the filter plate 9, causing the melting speed to slow down.
[0045] Embodiment 2:
[0046] This embodiment provides a high-temperature melting device for nonwoven fabric manufacturing, which, in addition to the technical solutions of the above embodiments, also has the following technical features, and the driving component includes:
[0047] The bidirectional threaded rod 5 is rotatably mounted in the through slot 14 , one end of the bidirectional threaded rod 5 passes through the protrusions on the two baffles 13 and one side of the through slot 14 and extends to the outside, and a rocker is fixedly mounted on one end of the bidirectional threaded rod 5 .
[0048] The staff member manually rotates the rocker on the bidirectional threaded rod 5 to drive the bidirectional threaded rod 5 to rotate. Under the action of the thread, the bidirectional threaded rod 5 will drive the two baffles 13 to move away from each other.
[0049] Embodiment 3:
[0050] This embodiment provides a high-temperature melting device for non-woven fabric manufacturing. In addition to the technical solutions of the above-mentioned embodiments, it also has the following technical features: the bidirectional threaded rod 5 is provided with two sections of threads with opposite rotation directions, and the protrusions on the two baffles 13 are both threadedly connected to the bidirectional threaded rod 5.
[0051] Wherein, under the action of the threads, the bidirectional threaded rod 5 can drive the two baffles 13 to move closer to or away from each other when rotating.
[0052] Embodiment 4:
[0053] This embodiment provides a high-temperature melting device for manufacturing nonwoven fabrics. In addition to the technical solutions of the above embodiments, it also has the following technical features: a discharge pipe 6 is fixedly installed at the discharge end of the heating barrel 1, and a valve 7 is rotatably installed on the discharge pipe 6; a feed hopper 4 is fixedly installed on the top of the mixing barrel 2, and the feed hopper 4 is connected to the inner cavity of the mixing barrel 2.
[0054] When the valve 7 is turned and opened, the heated and molten raw materials are discharged from the discharge pipe 6 , ensuring that the molten raw materials can be put into the mixing barrel 2 through the feed hopper 4 .
[0055] Embodiment 5:
[0056] This embodiment provides a high-temperature melting device for non-woven fabric manufacturing. In addition to the technical solutions of the above embodiments, it also has the following technical features: an insulation layer 12 is fixedly installed in the heating barrel 1, and the heating wire 8 is located in the insulation layer 12.
[0057] Among them, under the effect of the thermal insulation layer 12, the heat loss can be reduced.
[0058] Embodiment 6:
[0059] The present embodiment provides a high-temperature melting device for manufacturing non-woven fabrics. In addition to the technical solutions of the above-mentioned embodiments, it also has the following technical features: the output shaft of the motor 3 is rotatably connected to the stirring barrel 2, and the bottom of the inner cavity of the stirring barrel 2 and the bottom of the inner cavity of the heating barrel 1 are both inverted frustum-shaped structures.
[0060] Among them, it is ensured that the motor 3 can operate normally; it is ensured that the raw materials in the inner cavity of the mixing barrel 2 can fall into the heating barrel 1 under the action of gravity, and the raw materials in the inner cavity of the heating barrel 1 can be discharged from the discharge pipe 6 under the action of gravity.
[0061] When in use, the staff puts the non-woven fabric raw material to be melted into the mixing barrel 2 through the feed hopper 4. Under the action of the two baffles 13, the two baffles 13 will seal the discharge port of the mixing barrel 2, so that the non-woven fabric raw material in the mixing barrel 2 will not fall into the heating barrel 1. Then, the staff starts the motor 3, so that the output shaft of the motor 3 drives the rotating rod 16 to rotate. Then, the rotating rod 16 will drive a number of stirring rods 15 of different lengths to rotate, and the rotating rod 16 will also drive the two inclined scrapers 10 to rotate. When the several stirring rods 15 rotate, the non-woven fabric raw materials in the mixing barrel 2 will be mixed, so that the non-woven fabric raw materials can be stirred. Evenly, when the non-woven fabric raw materials are evenly stirred, the staff rotates the rocker on the bidirectional threaded rod 5 by hand and drives the bidirectional threaded rod 5 to rotate. Under the action of the thread, the bidirectional threaded rod 5 will drive the two baffles 13 to move away from each other, so that the semicircular holes on the two baffles 13 are no longer in contact with the rotating rod 16, and there is a certain distance between the semicircular holes on the two baffles 13 and the rotating rod 16, until the two baffles 13 can no longer move away from each other. At this time, the inner cavity of the mixing barrel 2 is connected with the through groove 14 and the inner cavity of the heating barrel 1. Under the action of gravity, the non-woven fabric raw materials that have been stirred in the mixing barrel 2 will fall into the heating barrel 1 through the through groove 14;
[0062] Afterwards, the staff starts the heating wire 8 to heat the non-woven fabric material in the heating barrel 1. After heating, some heated and melted non-woven fabric materials will leak out from the filter plate 9 and fall into the bottom of the inner cavity of the heating barrel 1, turn and open the valve 7, and then discharge from the discharge pipe 6. At this time, some non-woven fabric materials that have not yet melted still remain on the filter plate 9. At this time, the two inclined scrapers 10 are still rotating, and the inclined scrapers 10 will scrape up the non-woven fabric materials remaining on the filter plate 9. In the process of scraping, the melted non-woven fabric material will leak to the bottom of the inner cavity of the heating barrel 1. Subsequently, the non-woven fabric material that has not yet melted falls on the filter plate 9 again. Under the action of the continuous rotation of the two inclined scrapers 10, it can prevent the unmelted non-woven fabric material from clogging the filter plate 9, resulting in a slower melting speed.
[0063] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. A high temperature melting device for nonwoven fabric manufacturing, characterized in that: include: A heating barrel (1), wherein a through groove (14) is provided on the top of the heating barrel (1), a stirring barrel (2) is fixedly installed on the top of the heating barrel (1), the stirring barrel (2) is connected with the through groove (14) and the inner cavity of the heating barrel (1), a rotating rod (16) is rotatably installed in the stirring barrel (2), and the lower end of the rotating rod (16) passes through the through groove (14) and extends into the heating barrel (1), a plurality of stirring rods (15) of different lengths are fixedly installed on the rotating rod (16) and located in the stirring barrel (2), a filter plate (9) is fixedly installed in the heating barrel (1) and located at the bottom end of the rotating rod (16), two inclined scrapers (10) are fixedly installed on the rotating rod (16) and located on the top of the filter plate (9), two baffles (13) are slidably installed in the through groove (14), and the semicircular holes on opposite sides of the two baffles (13) are in contact with the rotating rod (16); A driving assembly, the driving assembly being located in the through slot (14) and being used for driving the two baffles (13) to move closer to or farther from each other; A motor (3) is fixedly mounted on the top of the stirring barrel (2), and an output shaft of the motor (3) passes through the top of the stirring barrel (2) and is coaxially connected to a rotating rod (16); an annular groove (11) is provided in the heating barrel (1), and a heating wire (8) is fixedly mounted in the annular groove (11).
2. A high-temperature melting device for nonwoven fabric manufacturing according to claim 1, characterized in that: The drive assembly comprises: A bidirectional threaded rod (5) is rotatably mounted in a through slot (14), one end of the bidirectional threaded rod (5) passes through the protrusions on the two baffles (13) and one side of the through slot (14) and extends to the outside, and a rocker is fixedly mounted on one end of the bidirectional threaded rod (5).
3. A high-temperature melting device for nonwoven fabric manufacturing according to claim 2, characterized in that: The bidirectional threaded rod (5) is provided with two sections of threads with opposite rotation directions, and the protrusions on the two baffles (13) are both threadedly connected to the bidirectional threaded rod (5).
4. A high-temperature melting device for nonwoven fabric production according to claim 1, characterized in that: A discharge pipe (6) is fixedly mounted on the discharge end of the heating barrel (1), and a valve (7) is rotatably mounted on the discharge pipe (6); a feed hopper (4) is fixedly mounted on the top of the stirring barrel (2), and the feed hopper (4) is communicated with the inner cavity of the stirring barrel (2).
5. The high-temperature melting equipment for nonwoven fabric manufacturing according to claim 1, characterized in that: A heat-insulating layer (12) is fixedly installed in the heating barrel (1), and the heating wire (8) is located in the heat-insulating layer (12).
6. A high-temperature melting device for nonwoven fabric manufacturing according to claim 1, characterized in that: The output shaft of the motor (3) is rotatably connected to the stirring barrel (2), and the bottom of the inner cavity of the stirring barrel (2) and the bottom of the inner cavity of the heating barrel (1) are both in the shape of an inverted frustum of a cone.
Citation Information
Patent Citations
High-temperature screw melting and pressing equipment for non-woven fabric production
CN213772285U