Dyeing device capable of reducing damage for fabric production

Abstract

The utility model relates to the technical field of fabric production, in particular to a dyeing device capable of reducing damage for fabric production, which comprises a processing table, a dyeing tank is fixedly mounted on the left side of the top of the processing table, guide rollers are mounted at the top of the processing table and an inner cavity of the dyeing tank, and a steam transmission part is mounted on the right side of the top of the processing table. A mounting frame is fixedly connected to the top of the surface of the machining table, an energy-saving steam generation mechanism is mounted at the top of the mounting frame and comprises a gas collection hopper, a heat preservation liquid storage tank and a centrifugal pump, and an electric heating disc is fixedly mounted on the front side of the bottom of an inner cavity of the heat preservation liquid storage tank. By arranging the steam transmission piece, the energy-saving steam generation mechanism and the mounting frame, steam after ironing can enter the heat exchange bent pipe through the steam collection hopper and the transmission pipe, cold water in the heat preservation liquid storage tank is subjected to heat exchange and temperature rise, residual steam heat is effectively utilized, and overall energy consumption is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric production, in particular to a dyeing device for fabric production which can reduce damage. Background Art

[0002] In fabric production, dyeing is one of the essential steps to ensure the color of the fabric and have better visual appeal. The dyeing process can also improve the quality of the fabric, such as improving its durability and increasing color fastness.

[0003] After searching, the announcement number is CN216404767U, and the name is a utility model of a dyeing device for fabric production that can reduce damage, including an operating panel. Through research and analysis, it is found that although the fabric can be fully and evenly dyed, the following disadvantages still exist to a certain extent.

[0004] For example, the device uses steam jets for ironing, but in factory applications, the hot steam after ironing is released randomly, which not only fills the processing workshop and reduces visibility, but also increases the ambient temperature in the workshop, affecting the comfort of the staff. The heat in the steam cannot be recycled, resulting in a waste of resources. In order to solve the above technical problems, we have designed a dyeing device for fabric production that can reduce damage. Utility Model Content

[0005] The purpose of the utility model is to provide a dyeing device for fabric production which can reduce damage and has the advantage of recovering waste heat from steam. It solves the problem that the hot steam is emitted randomly after ironing, which not only fills the processing workshop and reduces visibility, but also increases the ambient temperature in the workshop and affects the comfort of the staff. The heat in the steam cannot be recovered and utilized, resulting in a waste of resources.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dyeing device for fabric production that can reduce damage, comprising a processing table, a dyeing tank is fixedly installed on the left side of the top of the processing table, guide rollers are installed on the top of the processing table and the inner cavity of the dyeing tank, a steam transmission component is installed on the right side of the top of the processing table, a mounting frame is fixedly connected to the top of the surface of the processing table, an energy-saving steam generating mechanism is installed on the top of the mounting frame, the energy-saving steam generating mechanism comprises an air collecting hopper, an insulated liquid storage tank and a centrifugal pump, an electric heating plate is fixedly installed on the front side of the bottom of the inner cavity of the insulated liquid storage tank, the air inlet end of the centrifugal pump is connected to a collecting hopper through a pipeline, and a heat exchange elbow is fixedly installed on the rear side of the inner cavity of the insulated liquid storage tank.

[0007] Preferably, the left side of the gas collecting hopper is fixedly connected to the right side of the mounting frame, the bottom of the thermal insulation liquid storage tank is fixedly connected to the top of the mounting frame, and the bottom of the centrifugal pump is bolted to the top of the mounting frame.

[0008] Preferably, the gas outlet end of the centrifugal pump is connected to a three-way valve, and both the front and rear ends of the three-way valve are connected to the steam transmission component through pipelines.

[0009] Preferably, a heat insulation board is fixedly connected to the center of the inner cavity of the thermal insulation liquid storage tank, an electric heat insulation valve is fixedly installed on the bottom of the surface of the heat insulation board, and a liquid level sensor is fixedly installed on the front side of the inner cavity of the three-way valve.

[0010] Preferably, the heat exchange bend is located at the rear side of the insulation board, the electric heating plate is located at the front side of the insulation board, and the number of the heat exchange bend is several.

[0011] Preferably, the top of the gas collecting hopper is connected to a transmission pipe, and one end of the transmission pipe away from the gas collecting hopper is connected to the heat exchange elbow.

[0012] Preferably, a fixing plate is fixedly connected to the rear side of the top of the thermal insulation liquid storage tank, and a water injection valve is fixedly installed at the center of the top of the fixing plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model has the advantage of recovering waste heat from steam by arranging a steam transmission component, an energy-saving steam generating mechanism and a mounting frame. The electric heating plate can increase the water temperature in the thermal insulation storage tank to form steam, and cooperate with the working centrifugal pump to pass the steam into the steam transmission component to iron the fabric. After ironing, the steam enters the heat exchange elbow through the gas collecting hopper and the transmission pipe to heat exchange and heat up the cold water in the thermal insulation storage tank, thereby effectively utilizing the residual steam heat, saving overall energy consumption, and better meeting actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a sectional stereoscopic diagram of the structure of the utility model;

[0017] Figure 3 It is a three-dimensional schematic diagram of the utility model when the structure is separated;

[0018] Figure 4 It is a three-dimensional schematic diagram of the energy-saving steam generating mechanism of the utility model when separated.

[0019] In the figure: 1. processing table; 2. dyeing tank; 3. steam transmission component; 4. energy-saving steam generating mechanism; 401. gas collecting hopper; 402. transmission pipe; 403. heat exchange elbow; 404. fixing plate; 405. water injection valve; 406. electric insulation valve; 407. liquid level sensor; 408. electric heating plate; 409. collecting hopper; 410. centrifugal pump; 411. three-way valve; 412. insulation board; 413. thermal insulation storage tank; 5. mounting frame; 6. guide roller. DETAILED DESCRIPTION

[0020] See also Figure 1-Figure 4 A dyeing device for fabric production that can reduce damage includes a processing table 1, a dyeing tank 2 is fixedly installed on the left side of the top of the processing table 1, and the dyeing tank 2 is provided to meet the requirements of fabric immersion dyeing, a guide roller 6 is installed on the top of the processing table 1 and the inner cavity of the dyeing tank 2, and the guide roller 6 is provided to guide the fabric transmission, a steam transmission component 3 is installed on the right side of the top of the processing table 1, and the steam transmission component 3 is provided to iron the front and back sides of the fabric under the condition of steam passing, a mounting frame 5 is fixedly connected to the top of the surface of the processing table 1, and the mounting frame 5 is provided to meet the fixed installation requirements of the heat preservation liquid storage tank 413, the gas collecting bucket 401 and the centrifugal pump 410, and the installation An energy-saving steam generating mechanism 4 is installed on the top of the frame 5. The energy-saving steam generating mechanism 4 includes a gas collecting hopper 401, a heat preservation liquid storage tank 413 and a centrifugal pump 410. An electric heating plate 408 is fixedly installed on the front side of the bottom of the inner cavity of the heat preservation liquid storage tank 413. By setting the electric heating plate 408, the water temperature at the front side of the heat preservation liquid storage tank 413 can be gradually increased in the working state to form steam for subsequent ironing. The air inlet end of the centrifugal pump 410 is connected to a collecting hopper 409 through a pipeline. By setting the collecting hopper 409, the steam at the front side of the heat preservation liquid storage tank 413 can be conveniently concentrated and led out in the working state of the centrifugal pump 410. A heat exchange elbow 403 is fixedly installed on the rear side of the inner cavity of the heat preservation liquid storage tank 413.

[0021] See also Figure 2 and Figure 4 The left side of the gas collecting hopper 401 is fixedly connected to the right side of the mounting frame 5. By setting the gas collecting hopper 401, the steam after ironing can be conveniently guided and transmitted. The bottom of the heat preservation liquid storage tank 413 is fixedly connected to the top of the mounting frame 5, and the bottom of the centrifugal pump 410 is bolted to the top of the mounting frame 5.

[0022] See also Figure 2 and Figure 4 The outlet end of the centrifugal pump 410 is connected to a three-way valve 411. By setting the three-way valve 411, it can be connected to the two hollow boxes in the steam transmission component 3 at the same time in coordination with the pipeline. Both the front and rear ends of the three-way valve 411 are connected to the steam transmission component 3 through the pipeline;

[0023] See also Figure 2 and Figure 4 An insulation board 412 is fixedly connected to the center of the inner cavity of the thermal insulation liquid storage tank 413. By setting the insulation board 412, the space inside the thermal insulation liquid storage tank 413 can be divided, and it has a heat insulation effect to avoid water temperature conduction between the front and rear sides of the thermal insulation liquid storage tank 413. An electric insulation valve 406 is fixedly installed on the bottom of the surface of the insulation board 412. By setting the electric insulation valve 406, the high-level warm water on the rear side of the thermal insulation liquid storage tank 413 can flow naturally to the front side of the thermal insulation liquid storage tank 413 in the open state. A liquid level sensor 407 is fixedly installed on the front side of the inner cavity of the three-way valve 411. By setting the liquid level sensor 407, the water level on the front side of the thermal insulation liquid storage tank 413 can be monitored in real time.

[0024] See also Figure 2 and Figure 4 , the heat exchange elbow 403 is located at the rear side of the heat insulation plate 412, the electric heating plate 408 is located at the front side of the heat insulation plate 412, and the number of the heat exchange elbow 403 is several;

[0025] See also Figure 2 and Figure 4 The top of the gas collecting hopper 401 is connected with a transmission pipe 402, and one end of the transmission pipe 402 away from the gas collecting hopper 401 is connected with the heat exchange elbow 403. By arranging the transmission pipe 402 and the heat exchange elbow 403, the transmission pipe 402 can conduct the residual steam to multiple heat exchange elbows 403 to ensure the uniformity of heat exchange between the heat exchange elbow 403 and the cold water in the heat preservation liquid storage tank 413;

[0026] See also Figure 2 and Figure 4 The rear side of the top of the thermal insulation liquid storage tank 413 is fixedly connected with a fixing plate 404. By setting the fixing plate 404, the rear side of the top of the thermal insulation liquid storage tank 413 can be covered to prevent the heat from escaping at will. A water injection valve 405 is fixedly installed at the center of the top of the fixing plate 404. By setting the water injection valve 405, the demand for adding water into the thermal insulation liquid storage tank 413 can be met.

[0027] The steam transmission part 3 includes two hollow boxes, which are fixedly connected by a support plate, and the bottom hollow box is fixedly connected to the processing table 1. The two hollow boxes are connected to the opposite sides with nozzles, and there is a distance between the two nozzles in the vertical direction to meet the fabric transmission space requirements. The three-way valve 411 is connected to the hollow box through a pipeline;

[0028] In actual application, the left side of the heat exchange elbow 403 is equipped with a gas-liquid separator and an air induced blower in sequence, wherein the gas-liquid separator guides and discharges the steam condensed water after heat exchange, which is beneficial to the recycling of water resources; and the air induced blower continuously discharges the gas after heat exchange and dehumidification during operation, and can make the steam ironed by the steam transmission element 3 concentrated into the gas collecting hopper 401;

[0029] In actual application, the device is adapted to a digital display controller, and the liquid level sensor 407 is electrically connected to the digital display controller through a wire to display the liquid level value monitored by the liquid level sensor 407, which is convenient for staff to check.

[0030] When in use, all components are in the initial installation state, and water is injected into the rear side of the thermal insulation storage tank 413 by the water injection valve 405, and the electric insulation valve 406 is opened so that water also exists on the front side of the thermal insulation storage tank 413, and then the electric insulation valve 406 is controlled to be closed, and the fabric is dyed in the dyeing tank 2 under the guidance of the guide roller 6, and then gradually moves to the right through the steam transmission component 3, and at the same time, the electric heating plate 408 and the centrifugal pump 410 are controlled to work, wherein the electric heating plate 408 works to increase the water temperature on the front side of the thermal insulation storage tank 413 to form steam, and the centrifugal pump 410 works to transmit the steam to the steam transmission component 3 through the collecting bucket 409 and the three-way valve 411, and the steam transmission component 3 irons the front and back sides of the fabric, and the steam is hotter and lighter, and the excess steam during ironing The gas enters the heat exchange elbow 403 through the gas collecting hopper 401 and the transmission pipe 402, and is cooled and exchanged with the water on the rear side of the thermal insulation storage tank 413 by the heat exchange elbow 403. The gas after heat exchange is discharged from the left end of the heat exchange elbow 403, and the water temperature on the rear side of the thermal insulation storage tank 413 increases significantly. As the dyeing steps proceed, the water on the front side of the thermal insulation storage tank 413 forms steam and gradually decreases. The staff can control the electric insulation valve 406 to open, so that the warm water on the rear side of the thermal insulation storage tank 413 enters the front side of the thermal insulation storage tank 413, and new water is added in time through the water injection valve 405. At this time, the water on the front side of the thermal insulation storage tank 413 has a certain temperature, which effectively reduces the energy required for evaporation to form steam, thereby reducing the working energy consumption of the electric heating plate 408, which is more in line with actual usage requirements.

[0031] In summary: the dyeing device for fabric production that can reduce damage, by arranging a steam transmission component 3, an energy-saving steam generating mechanism 4 and a mounting frame 5, solves the problem that the hot steam after ironing of the device is randomly emitted, which not only fills the processing workshop and reduces visibility, but also increases the ambient temperature in the workshop and affects the comfort of the staff. The heat in the steam cannot be recycled and utilized, resulting in a waste of resources.

Claims

1. A dyeing device for fabric production capable of reducing damage, comprising a processing table (1), characterized in that: A dyeing tank (2) is fixedly mounted on the left side of the top of the processing table (1), a guide roller (6) is installed on the top of the processing table (1) and the inner cavity of the dyeing tank (2), a steam transmission component (3) is installed on the right side of the top of the processing table (1), a mounting frame (5) is fixedly connected to the top of the surface of the processing table (1), an energy-saving steam generating mechanism (4) is installed on the top of the mounting frame (5), the energy-saving steam generating mechanism (4) comprises a gas collecting hopper (401), a heat-insulating liquid storage tank (413) and a centrifugal pump (410), an electric heating plate (408) is fixedly mounted on the front side of the bottom of the inner cavity of the heat-insulating liquid storage tank (413), an air inlet end of the centrifugal pump (410) is connected to a collecting hopper (409) through a pipeline, and a heat exchange elbow (403) is fixedly mounted on the rear side of the inner cavity of the heat-insulating liquid storage tank (413).

2. A fabric production dyeing device capable of reducing damage according to claim 1, characterized in that: The left side of the gas collecting hopper (401) is fixedly connected to the right side of the mounting frame (5), the bottom of the thermal insulation liquid storage tank (413) is fixedly connected to the top of the mounting frame (5), and the bottom of the centrifugal pump (410) is bolted to the top of the mounting frame (5).

3. A fabric production dyeing device capable of reducing damage according to claim 1, characterized in that: The gas outlet end of the centrifugal pump (410) is connected to a three-way valve (411), and the front and rear ends of the three-way valve (411) are connected to the steam transmission component (3) through pipelines.

4. A fabric production dyeing device capable of reducing damage according to claim 3, characterized in that: A heat insulation board (412) is fixedly connected to the center of the inner cavity of the heat-insulating liquid storage tank (413), an electric heat insulation valve (406) is fixedly installed at the bottom of the surface of the heat insulation board (412), and a liquid level sensor (407) is fixedly installed on the front side of the inner cavity of the three-way valve (411).

5. A fabric production dyeing device capable of reducing damage according to claim 4, characterized in that: The heat exchange bend pipe (403) is located at the rear side of the heat insulation plate (412), the electric heating plate (408) is located at the front side of the heat insulation plate (412), and there are a plurality of heat exchange bend pipes (403).

6. A fabric production dyeing device capable of reducing damage according to claim 1, characterized in that: The top of the gas collecting hopper (401) is connected to a transmission pipe (402), and one end of the transmission pipe (402) away from the gas collecting hopper (401) is connected to a heat exchange elbow (403).

7. A fabric production dyeing device capable of reducing damage according to claim 1, characterized in that: A fixing plate (404) is fixedly connected to the rear side of the top of the heat-insulating liquid storage tank (413), and a water injection valve (405) is fixedly installed at the center of the top of the fixing plate (404).

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