Lifting rod mounting and lifting equipment
By designing a boom installation and lifting equipment, the automation technology is used to realize the automatic lifting of the boom and the real -time monitoring of the installation holes, which solves the problem of large workers' labor intensity and low installation accuracy during the installation of traditional booms, and improves construction efficiency and safety.
Patent Information
- Application Number
- CN202421091993.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the installation of traditional booms, workers need to lift the booms and look up their heads to observe the installation holes for a long time, resulting in high labor intensity and easy fatigue, affecting construction quality and safety.
A rod is designed to install the lifting equipment, including the mobile operating box, the lifting rod, the lift seat, the piston telescopic rod, the knob seat and the small camera. By lift up the seat lifting rod, the automatic lifting of the boom is realized; the small camera shoots the installation hole in real time to replace the manual observation and improve the installation accuracy.
It reduces the labor intensity of workers, reduces the risk of fatigue, improves construction efficiency and quality, and reduces the probability of the occurrence of safety accidents.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of boom installation tools, in particular to a boom installation lifting device. Background Art
[0002] With the rapid development of the construction industry, the role of hangers in the construction industry is increasing day by day. In the traditional construction process, the hanger is generally installed by manually lifting the hanger with a hanger sleeve assembly. The hanger sleeve assembly is sleeved on the hanger. When the top of the hanger is installed into the hole, the hanger sleeve assembly is rotated to drive the nut on the top of the hanger to rotate, so that the nut is tightened and pushes the expansion screw cylinder to expand and fix it in the hole.
[0003] During this installation process, if the ceiling height is too high, workers are required to use ladders to install it, which creates safety risks in high-altitude construction. In addition, in traditional boom installation construction, workers are located directly below the boom. In order to ensure that the boom is installed into the hole, they need to keep their heads up for a long time and lift the boom sleeve assembly for a long time, which makes the workers very prone to fatigue, which not only affects the construction quality, but also causes safety accidents due to worker fatigue. Summary of the invention
[0004] The purpose of the utility model is to provide a boom installation lifting device to address the problems existing in the prior art, thereby solving the problem that workers need to lift the boom for a long time and keep their heads up for a long time to observe the boom installation status, which makes the workers very easy to get tired, thereby affecting work efficiency and construction quality.
[0005] To achieve the above purpose, the utility model adopts the following technical solution: a boom installation lifting device, comprising a mobile work box and a lifting rod, the top of the mobile work box is provided with a lifting seat for lifting the lifting rod, the top of the lifting rod is provided with a piston telescopic rod, the movable end of the piston telescopic rod is provided with a sleeve rod, and the top of the sleeve rod is provided with a knob seat;
[0006] The knob seat includes a shell arranged at the top end of the sleeve rod, a knob wheel and a clamping seat arranged on the upper and lower sides of the top wall of the shell and cooperating with each other, the knob wheel is rotatably connected to the shell, and the top end of the clamping seat is provided with a through-slot group vertically penetrating the clamping seat for suspending the suspension rod, and also includes a driving member arranged on the side of the shell for driving the knob wheel to rotate, and a small camera arranged on the other side of the shell for observing the suspension rod mounting tube of the suspension rod installed on the ceiling wall.
[0007] The lifting rod is raised by the lifting seat to realize the lifting operation of the boom, which replaces the purpose of manually lifting the boom. The installation holes on the ceiling are photographed by a small camera at all times, instead of manually looking up to observe the relative positions of the installation holes and the top of the boom. This makes it easier for workers to align the top of the boom with the installation holes, making it easier for workers.
[0008] After the top of the hanger rod is aligned with the mounting hole on the ceiling, the piston telescopic rod is used to knock the hanger rod in the sleeve rod upward to insert the top of the hanger rod into the mounting hole. Then the direction of the knob seat is adjusted to allow the nut on the hanger rod to be stuck in the card slot group. Then the knob wheel and the card seat are driven to rotate through the driving part, which in turn drives the nut on the hanger rod to rotate. The lifting rod is continuously lifted by the lifting seat, so that the nut on the hanger rod can be tightened and the expansion screw cylinder can be pushed to expand and fix it in the hole, thereby completing the installation of the hanger rod.
[0009] Optionally, universal wheels are provided on all four sides of the bottom of the mobile work box, a sleeve for guiding the lifting rod is provided inside the mobile work box and directly below the lifting seat, an air pump for providing power to the piston telescopic rod is provided inside the mobile work box, the output end of the air pump is connected to the piston telescopic rod through an air pipe, and a display device is placed on the top wall of the mobile work box.
[0010] The sleeve allows the lifting rod to be in a relatively stable state after being inserted into the mobile work box, and also allows the lifting rod to be lifted and lowered more stably. The air pump provides intermittent air source to the piston telescopic rod, allowing the piston telescopic rod to repeatedly extend and retract, thereby achieving the effect of hammering the bottom of the hanging rod, making it easier for the top of the hanging rod to be inserted into the installation hole on the ceiling. The display device can view the shooting picture of the small camera in real time, making it convenient for workers to control the installation progress.
[0011] Optionally, the lifting seat includes a driving wheel seat and a passive wheel seat which are relatively arranged on the top wall of the mobile working box. The surface of the wheel body of the driving wheel seat is provided with an outer ring groove for accommodating the lifting rod. The driving wheel seat and the passive wheel seat have the same structure and also include a driving motor arranged on one side of the driving wheel seat to drive the wheel body of the driving wheel seat to rotate.
[0012] The lifting rod is clamped by the driving wheel seat and the passive wheel seat, and when the driving wheel seat rotates, an upward or downward thrust is generated on the lifting rod, thereby realizing the lifting and lowering of the lifting rod.
[0013] Optionally, a docking seat threadedly connected to the lifting rod is provided at the bottom of the piston telescopic rod, a docking ring threadedly connected to the sleeve rod is provided at the top of the piston telescopic rod and located at the periphery of the movable end of the piston telescopic rod, and a hammer head is welded to the movable end of the piston telescopic rod.
[0014] Air is instantly injected into the piston telescopic rod through an air pump, thereby driving the movable end of the piston telescopic rod to move upward instantly until the hammer head hits the bottom end of the suspension rod, thereby allowing the suspension rod to be nailed into the installation hole of the ceiling.
[0015] Optionally, a docking plate threadedly connected to the sleeve rod is welded to the bottom of the shell, a bottom hole with a diameter larger than the suspension rod is opened on the bottom wall of the shell, and an installation opening for accommodating the knob wheel is opened on the top wall of the shell.
[0016] The shell and the sleeve rod can be removed at any time through the docking plate, and the bottom hole at the bottom of the shell allows the suspension rod in the shell to slide up and down freely.
[0017] Optionally, the knob wheel includes a knob gear ring and a knob tube welded to the top of the knob gear ring, the inner diameters of the knob gear ring and the knob tube are equal, and threaded grooves are provided on the inner walls of the knob gear ring and the knob tube, the knob tube passes through the placement port, and the knob tube is rotatably connected to the shell.
[0018] The knob wheel is used as a driving member to drive the intermediate member to rotate the locking seat. In order to make the knob wheel rotate more smoothly, a number of sliding balls are embedded at the top of the knob gear ring and on the outer periphery of the knob tube, so that the sliding balls contact the inner top wall of the shell to reduce the friction between the knob wheel and the shell.
[0019] Optionally, the clamping seat includes a clamping plate and a docking sleeve welded to the bottom of the clamping plate, and the docking sleeve is threadedly connected to the knob sleeve.
[0020] The knob wheel and the clamping seat are connected together by the cooperation of the docking tube and the knob tube, and the docking tube can drive the knob tube to rotate synchronously.
[0021] Optionally, the insertion slot group includes a through hole and a hexagonal slot located above the through hole, the inner diameter of the through hole is larger than the diameter of the suspension rod, and the size of the hexagonal slot matches the mounting nut on the suspension rod.
[0022] After the top of the hanger is nailed into the mounting hole on the ceiling, the nut on the hanger can be stuck in the hexagonal slot as the lifting rod continues to rise, and then the nut can be driven to rotate through the driving part, thereby realizing the pushing work of the expansion screw cylinder until the final installation step of the hanger is completed.
[0023] Optionally, the driving member includes a knob motor arranged on the side wall of the shell and a driving gear arranged at the output end of the knob motor and meshing with the knob gear ring, and a notch adapted to the driving gear is opened on the outer side of the shell.
[0024] The knob motor and small camera are both remotely controlled, and the control function is integrated on the display device.
[0025] Compared with the prior art, the beneficial effects of the utility model are: the height of the lifting rod is raised by the lifting seat, and then the lifting operation of the suspension rod is realized, so as to replace manual lifting of the suspension rod and reduce the labor intensity of workers. The installation hole on the ceiling is constantly photographed by a small camera, so as to replace manual observation of the relative position of the installation hole and the top of the suspension rod, which is convenient for workers to align the top of the suspension rod with the installation hole, and also makes workers more relaxed. The driving member drives the knob wheel and the positioning seat to rotate, and then drives the nut on the suspension rod to rotate. With the lifting seat continuously lifting the lifting rod, the nut on the suspension rod can be tightened and the expansion screw cylinder can be pushed to expand and fix it in the hole, so that the installation of the suspension rod can be completed. Semi-automation is realized during the installation process, which improves work efficiency and ensures consistent construction quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the structure of the lifting seat of the utility model;
[0028] Figure 3 This is a schematic diagram of the cross-sectional structure of the knob seat of the utility model;
[0029] Figure 4 It is a schematic diagram of the exploded structure of the knob wheel and the clamping seat of the utility model;
[0030] Figure 5 It is a schematic diagram of the structure of the clamping seat of the utility model.
[0031] In the figure: 1. Mobile operation box; 2. Sleeve;
[0032] 3. Lifting seat; 31. Driving wheel seat; 32. Passive wheel seat; 33. Driving motor;
[0033] 4. Lifting rod; 5. Piston telescopic rod; 6. Sleeve rod;
[0034] 7. Knob seat; 71. Housing;
[0035] 72, knob wheel; 721, knob gear ring; 722, knob cylinder;
[0036] 73, card seat; 731, card plate; 732, docking tube;
[0037] 74, card slot assembly; 741, perforation; 742, hexagon socket;
[0038] 75. Knob motor; 76. Driving gear; 77. Docking plate; 78. Small camera;
[0039] 8. Display device. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0041] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "middle", "upper", "lower", "left", "right", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0042] like Figure 1 As shown, the specific scheme of the embodiment is as follows: a boom installation and lifting device comprises a mobile work box 1 and a lifting rod 4. A lifting seat 3 for lifting the lifting rod 4 is provided at the top of the mobile work box 1. A piston telescopic rod 5 for knocking the tail end of the boom from bottom to top to nail the boom into the ceiling is provided at the top of the lifting rod 4. A sleeve rod 6 for temporarily accommodating the boom is provided at the movable end of the piston telescopic rod 5. A knob seat 7 for suspending the boom and fixing the boom to the ceiling is provided at the top of the sleeve rod 6.
[0043] See also Figure 3-5 The knob seat 7 includes a shell 71 arranged at the top end of the sleeve rod 6, a knob wheel 72 and a clamping seat 73 arranged on the upper and lower sides of the top wall of the shell 71 and cooperating with each other, the knob wheel 72 is rotatably connected to the shell 71, and a through-slot group 74 vertically penetrating the clamping seat 73 is provided on the top of the clamping seat 73 for suspending the suspension rod, and also includes a driving member arranged on the side of the shell 71 for driving the knob wheel 72 to rotate, and a small camera 78 arranged on the other side of the shell 71 for observing the suspension rod mounting tube of the suspension rod installed on the ceiling wall.
[0044] The lifting base 3 is used to raise the height of the lifting rod 4, thereby realizing the lifting operation on the boom, so as to replace the purpose of manually lifting the boom. The small camera 78 is used to constantly photograph the installation holes on the ceiling, so as to replace the manual observation of the relative positions of the installation holes and the top of the boom, so as to facilitate the workers to align the top of the boom with the installation holes, and also make the workers more relaxed.
[0045] After the top of the suspension rod is aligned with the mounting hole on the ceiling, the suspension rod located in the sleeve rod 6 is knocked upward by the piston telescopic rod 5 to allow the top of the suspension rod to be inserted into the mounting hole. The direction of the knob seat 7 is then adjusted to allow the nut on the suspension rod to be stuck in the card slot group 74. The knob wheel 72 and the card seat 73 are then driven to rotate by the driving member, thereby driving the nut on the suspension rod to rotate. As the lifting seat 3 continues to lift the lifting rod 4, the nut on the suspension rod can be tightened and the expansion screw cylinder can be pushed to expand and fix it in the hole, thereby completing the installation of the suspension rod.
[0046] In this embodiment, the driving member includes a knob motor 75 arranged on the side wall of the shell 71 and a driving gear 76 arranged at the output end of the knob motor 75 and meshing with the knob gear ring 721. A notch adapted to the driving gear 76 is opened on the outer side of the shell 71.
[0047] The knob motor 75 and the small camera 78 are both remotely controlled, and the specific control method adopts Bluetooth control or infrared wireless control, and the control function is integrated on the display device 8.
[0048] See also Figure 1 In this embodiment, universal wheels are arranged around the bottom of the mobile work box 1 to facilitate pushing the mobile work box 1 at any time. A sleeve 2 for guiding the lifting rod 4 is arranged inside the mobile work box 1 and directly below the lifting seat 3. An air pump for providing power to the piston telescopic rod 5 is arranged inside the mobile work box 1. The output end of the air pump is connected to the piston telescopic rod 5 through an air pipe. A display device 8 is placed on the top wall of the mobile work box 1.
[0049] It should be noted that the display device 8 is a common tablet computer or notebook computer on the market.
[0050] The sleeve 2 allows the lifting rod 4 to be in a relatively stable state after being inserted into the mobile work box 1, and also allows the lifting rod 4 to be lifted and lowered more stably. The air pump provides an intermittent air source to the piston telescopic rod 5, so that the piston telescopic rod 5 can be repeatedly extended and retracted, thereby achieving the effect of hammering the bottom end of the suspension rod, making it easier for the top end of the suspension rod to be inserted into the installation hole on the ceiling. The display device 8 can view the shooting picture of the small camera 78 in real time, so that it is convenient for workers to control the installation progress.
[0051] See also Figure 2 The lifting seat 3 includes a driving wheel seat 31 and a driven wheel seat 32 which are relatively arranged on the top wall of the mobile working box 1. The surface of the wheel body of the driving wheel seat 31 is provided with an outer ring groove for accommodating the lifting rod 4. The driving wheel seat 31 and the driven wheel seat 32 have the same structure and also include a driving motor 33 arranged on one side of the driving wheel seat 31 for driving the wheel body of the driving wheel seat 31 to rotate.
[0052] The driving motor 33 is a motor capable of bidirectional rotation, so as to realize bidirectional lifting and lowering of the lifting rod 4 .
[0053] The lifting rod 4 is clamped by the driving wheel seat 31 and the driven wheel seat 32 , so that when the driving wheel seat 31 rotates, an upward or downward thrust is generated on the lifting rod 4 , thereby achieving the lifting and lowering of the lifting rod 4 .
[0054] See also Figure 1 The bottom of the piston telescopic rod 5 is provided with a docking seat threadedly connected to the lifting rod 4, the top of the piston telescopic rod 5 and the outer periphery of the movable end of the piston telescopic rod 5 are provided with a docking ring threadedly connected to the sleeve rod 6, and the movable end of the piston telescopic rod 5 is welded with a hammer head.
[0055] Air is instantly injected into the piston telescopic rod 5 through an air pump, thereby driving the movable end of the piston telescopic rod 5 to move upward instantly until the hammer head hits the bottom end of the suspension rod, so that the suspension rod is nailed into the installation hole of the ceiling.
[0056] See also Figure 3 A docking plate 77 threadedly connected to the sleeve rod 6 is welded to the bottom of the shell 71, a bottom hole with a diameter larger than the suspension rod is opened on the bottom wall of the shell 71, and a placement opening for accommodating the knob wheel 72 is opened on the top wall of the shell 71.
[0057] The shell 71 and the sleeve rod 6 can be removed at any time through the docking plate 77, and the bottom hole at the bottom of the shell 71 facilitates the suspension rod in the shell 71 to slide up and down freely.
[0058] See also Figure 3-4 The knob wheel 72 includes a knob gear ring 721 and a knob tube 722 welded to the top of the knob gear ring 721. The inner diameters of the knob gear ring 721 and the knob tube 722 are equal, and threaded grooves are provided on the inner walls of the knob gear ring 721 and the knob tube 722. The knob tube 722 passes through the placement opening, and the knob tube 722 is rotatably connected to the shell 71.
[0059] The knob wheel 72 is used as a driving member to drive the locking seat 73 to rotate. In order to make the knob wheel 72 rotate more smoothly, a number of sliding balls are embedded at the top of the knob gear ring 721 and on the periphery of the knob tube 722. The sliding balls contact the inner top wall of the shell 71 to reduce the friction between the knob wheel 72 and the shell 71.
[0060] The clamping seat 73 includes a clamping plate 731 and a docking tube 732 welded to the bottom of the clamping plate 731 , and the docking tube 732 is threadedly connected to the knob tube 722 .
[0061] By the cooperation between the docking tube 732 and the knob tube 722 , the knob wheel 72 and the locking seat 73 are connected together, and the docking tube 732 can drive the knob tube 722 to rotate synchronously.
[0062] See also Figure 5 The through-slot group 74 includes a through-hole 741 and a hexagonal groove 742 located above the through-hole 741. The inner diameter of the through-hole 741 is larger than the diameter of the suspension rod, and the size of the hexagonal groove 742 matches the mounting nut on the suspension rod.
[0063] After the top of the suspension rod is nailed into the mounting hole on the ceiling, the nut on the suspension rod can be stuck in the hexagonal groove 742 as the lifting rod 4 continues to rise, and then the nut can be driven to rotate through the driving member, thereby realizing the pushing work of the expansion screw cylinder until the final installation step of the suspension rod is completed.
[0064] The working principle of the above embodiment is as follows: insert the bottom end of the suspension rod from the top end of the knob seat 7, extend the suspension rod into the sleeve rod 6, let the knob seat 7 support the nut at the top end of the suspension rod, the nut is stuck in the hexagonal groove 742, and then push the mobile work box 1, and then start the lifting seat 3, let the lifting seat 3 lift the height of the lifting rod 4, and use the small camera 78 to constantly shoot the mounting hole on the ceiling, manually observe the relative position of the mounting hole and the top end of the suspension rod by viewing the display device 8, and gradually debug, let the top end of the suspension rod align with the mounting hole, start the driving part, and the driving part drives the knob wheel 72 and the clamping seat 73 to rotate, and then drives the nut on the suspension rod to rotate, and the lifting seat 3 continues to lift the lifting rod 4, let the nut on the suspension rod be tightened and push the expansion screw cylinder to expand and fix it in the hole until the installation of the suspension rod is completed, and then start the lifting seat 3 in reverse to shrink the lifting rod 4 until the knob seat 7 is completely separated from the suspension rod, and then the installation of the next suspension rod can be started.
[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A boom-mounted lifting device, characterized in that: It comprises a mobile work box (1) and a lifting rod (4); a lifting seat (3) for lifting the lifting rod (4) is provided at the top of the mobile work box (1); a piston telescopic rod (5) is provided at the top of the lifting rod (4); a sleeve rod (6) is provided at the movable end of the piston telescopic rod (5); and a knob seat (7) is provided at the top of the sleeve rod (6); The knob seat (7) comprises a shell (71) arranged at the top end of the sleeve rod (6), a knob wheel (72) and a locking seat (73) arranged on the upper and lower sides of the top wall of the shell (71) and cooperating with each other, the knob wheel (72) being rotatably connected to the shell (71), the top end of the locking seat (73) being provided with a through-slot group (74) vertically penetrating the locking seat (73) for suspending a suspension rod, and also comprising a driving member arranged on the side of the shell (71) for driving the knob wheel (72) to rotate, and a small camera (78) arranged on the other side of the shell (71) for observing a suspension rod mounting tube of the suspension rod mounted on the ceiling wall.
2. A boom-mounted lifting device according to claim 1, characterized in that: The bottom of the mobile work box (1) is provided with universal wheels on all sides. A sleeve (2) for guiding the lifting rod (4) is provided inside the mobile work box (1) and directly below the lifting seat (3). An air pump for providing power to the piston telescopic rod (5) is provided inside the mobile work box (1). The output end of the air pump is connected to the piston telescopic rod (5) through an air pipe. A display device (8) is placed on the top wall of the mobile work box (1).
3. A boom-mounted lifting device according to claim 1, characterized in that: The lifting seat (3) comprises a driving wheel seat (31) and a driven wheel seat (32) which are arranged relative to each other on the top wall of the mobile working box (1); the surface of the wheel body of the driving wheel seat (31) is provided with an outer ring groove for accommodating the lifting rod (4); the driving wheel seat (31) and the driven wheel seat (32) have the same structure, and also comprise a driving motor (33) which is arranged on one side of the driving wheel seat (31) and is used to drive the wheel body of the driving wheel seat (31) to rotate.
4. A boom-mounted lifting device according to claim 1, characterized in that: The bottom of the piston telescopic rod (5) is provided with a docking seat threadedly connected to the lifting rod (4), the top of the piston telescopic rod (5) and the outer periphery of the movable end of the piston telescopic rod (5) are provided with a docking ring threadedly connected to the sleeve rod (6), and the movable end of the piston telescopic rod is welded with a hammer head.
5. A boom-mounted lifting device according to claim 1, characterized in that: A docking plate (77) threadedly connected to the sleeve rod (6) is welded to the bottom of the shell (71), a bottom hole having a diameter larger than that of the suspension rod is formed on the bottom wall of the shell (71), and a placement opening for placing the knob wheel (72) is formed on the top wall of the shell (71).
6. A boom-mounted lifting device according to claim 5, characterized in that: The knob wheel (72) comprises a knob gear ring (721) and a knob tube (722) welded to the top of the knob gear ring (721); the inner diameters of the knob gear ring (721) and the knob tube (722) are equal, and thread grooves are provided on the inner walls of the knob gear ring (721) and the knob tube (722); the knob tube (722) passes through the placement opening, and the knob tube (722) is rotatably connected to the housing (71).
7. A boom-mounted lifting device according to claim 1, characterized in that: The clamping seat (73) comprises a clamping plate (731) and a docking tube (732) welded to the bottom of the clamping plate (731), and the docking tube (732) is threadedly connected to the knob tube (722).
8. A boom-mounted lifting device according to claim 1, characterized in that: The through-cage slot group (74) comprises a through hole (741) and a hexagonal slot (742) located above the through hole (741); the inner diameter of the through hole (741) is larger than the diameter of the suspension rod; and the size of the hexagonal slot (742) matches the mounting nut on the suspension rod.
9. A boom-mounted lifting device according to claim 6, characterized in that: The driving member comprises a knob motor (75) arranged on the side wall of the housing (71) and a driving gear (76) arranged at the output end of the knob motor (75) and meshing with the knob gear ring (721); a notch adapted to the driving gear (76) is provided on the outside of the housing (71).