Melting furnace for casting black metal
By introducing rotating devices and crushing devices in the melting furnace in black metal casting, the problem of uneven heating during metal heating and melting is solved, and more efficient metal melting is achieved.
Patent Information
- Application Number
- CN202421274434.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing melting furnace for ferrous metal casting is uneven in heating due to metal accumulation when heating the melted metal. The inner metal still has not melted after the outer metal is melted, which has limitations.
A melting furnace is designed with a black metal casting, which contains a rotating device and a crushing device. The rotating device drives the rotating axis and rolling rotation by driving the motor to rotate the metal liquid inside the melting furnace to achieve comprehensive heating and melting of the inner and outer metals. The crushing device is crushed to the metal through the crushing motor and the crushing knife set to improve the melting efficiency.
Through the design of the rotating device, the rotation heating of metal fluid is realized, the problem of uneven heating is solved, and the melting efficiency is improved. The use of crushing device further crushed metals promoted more uniform heating and melting.
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Figure CN222418506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ferrous metal casting, in particular to a melting furnace for ferrous metal casting. Background Art
[0002] Nonferrous metals mainly refer to iron and its alloys, such as steel, pig iron, iron alloys, cast iron, etc. When casting ferrous metals, the metal needs to be put into a melting furnace to melt first, and then the molten metal liquid is poured into a casting mold to cool and shape. However, the existing industrial metal melting furnaces are large in size and have a heavy furnace cover on the top. It is quite laborious to open it only by manpower, which brings inconvenience to the use of the melting furnace.
[0003] As disclosed in Chinese patent announcement number CN212620064U, a melting furnace for metal parts processing and casting is disclosed. When in use, the stepper motor is electrically connected to the controller through a wire. When in use, the controller controls the stepper motor to rotate forward, the stepper motor drives the bevel gear to rotate through the rotating shaft, the bevel gear drives the rotating rod to rotate through the bevel gear, and the rotating rod drives the winding wheel to rotate, so that the winding wheel winds the pull rope, and then the pull rope pulls the furnace cover to move through the connecting rod, so that the furnace cover is rotated and opened. When the furnace cover is rotated to vertical, the limit hook is inserted into the inner side of the limit frame, and then the furnace cover is fixed and limited, so that compared with the existing melting furnace for metal parts processing and casting, this device, in the actual use process, through the mechanical structure and electric drive, the heavy furnace cover can be easily opened, which greatly facilitates the opening of the furnace cover and provides convenience for the use of the melting furnace. The controller controls the stepper motor to reverse, and then rotates the limit hook to remove the limit hook from the inner side of the limit frame, and then the furnace cover can be rotated back to its original position.
[0004] However, the melting furnace for metal parts processing and casting in the above application has certain limitations because of the uneven heating due to the accumulation of metal when heating and melting the metal in the furnace. When the outer metal melts, the inner metal remains unmelted.
[0005] For this reason, we are in urgent need of providing a melting furnace for ferrous metal casting. Utility Model Content
[0006] The utility model aims to provide a melting furnace for ferrous metal casting, so as to solve the problem that when the metal in the furnace is heated and melted, the metal is piled up and heated unevenly, and when the outer layer of metal is melted, the metal inside is still not melted.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a melting furnace for ferrous metal casting, comprising a melting furnace and a crushing box, wherein the crushing box is installed on the right side of the melting furnace, a rotating device is arranged outside the melting furnace, and a crushing device is arranged inside the crushing box.
[0008] The rotating device includes a rotating wheel, a bearing seat, a rotating shaft, and a roller. The two rotating wheels are respectively fixedly connected to the left and right sides of the outer surface of the melting furnace, the two bearing seats are respectively installed on the left and right sides of the front end of the melting furnace, the rotating shaft is rotatably connected to the inside of the bearing seat, and the two rollers are respectively fixedly connected to the left and right sides of the outer surface of the rotating shaft, and are respectively rotatably connected to the inside of the rotating wheel.
[0009] A further improvement is that there are two groups of rotating devices, which are symmetrically installed at the front and rear ends of the melting furnace respectively. A driving motor is installed on the left bearing seat of the front rotating device, and the left end of the rotating shaft is connected to the output end of the driving motor. Starting the driving motor drives the rotating shaft to rotate inside the bearing seat, thereby driving the roller on the rotating shaft to rotate inside the rotating wheel, thereby driving the rotating wheel to rotate, and then driving the melting furnace to rotate, so that the molten metal inside it rotates, so that the metal inside and outside is flipped, and it is fully heated and melted.
[0010] A further improvement is that the interior of the melting furnace is provided with four installation chambers in a ring shape, and electric heating plates are respectively installed inside the four installation chambers. The electric heating plates are started to heat the interior of the melting furnace, thereby melting the metal inside into molten metal.
[0011] A further improvement is that a sealed furnace door is installed at the left end of the melting furnace, a feed pipe is fixedly connected to the middle of the right outer surface of the melting furnace, and an electric sealing valve is installed on the outer surface of the feed pipe. Metal is added into the interior of the melting furnace through the feed pipe, and the feed pipe is sealed by the electric sealing valve to prevent the molten metal from leaking through the feed pipe.
[0012] A further improvement is that the crushing device includes a crushing motor, a transmission member, a crushing knife group, and a side wall knife group. The crushing motor is installed on the back of the crushing box, and the two groups of transmission members are respectively installed on the left and right sides of the inside of the crushing box, and the rear end of the right transmission member is connected to the crushing motor. The two groups of crushing knife groups are respectively installed on the outer surface of the transmission member, and the two groups of side wall knife groups are respectively fixedly connected to the left and right inner walls of the crushing box. Starting the crushing motor drives the rotating shaft in the transmission member to rotate, and then drives the meshing gears at the rear end of the rotating shaft to mesh and rotate with each other, thereby driving the crushing knife groups on the two rotating shafts to rotate to crush the metal, which is more conducive to its melting and improves the melting efficiency.
[0013] A further improvement is that a feed hopper is fixedly connected to the top of the crushing box, and a discharge pipe is fixedly connected to the bottom center of the crushing box, and the metal is poured into the interior of the crushing box through the feed hopper.
[0014] A further improvement is that an electric sealing valve is also installed on the outer surface of the discharge pipe, and its left end is connected to the feed pipe. The discharge pipe is connected to the feed pipe, and then the electric sealing valves on the two are opened, so that the crushed metal particles can be discharged into the interior of the melting furnace. After the metal particles are discharged, the two are separated and the electric sealing valve is closed.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The ferrous metal casting melting furnace starts the crushing motor to drive the rotating shaft in the transmission part to rotate, and then drives the meshing gears at the rear end of the rotating shaft to mesh and rotate with each other, thereby driving the crushing knife groups on the two rotating shafts to rotate to crush the metal, which is more conducive to its melting and improves the melting efficiency.
[0017] 2. The ferrous metal casting melting furnace starts the driving motor to drive the rotating shaft to rotate inside the bearing seat, thereby driving the roller on the rotating shaft to rotate inside the rotating wheel, thereby driving the rotating wheel to rotate, and then driving the melting furnace to rotate, so that the metal liquid inside rotates, so that the metal inside and outside is turned over and fully heated and melted. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a front view structural schematic diagram of the utility model;
[0019] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0020] Figure 3 It is a schematic diagram of the side cross-sectional structure of the melting furnace of the utility model;
[0021] Figure 4 It is a schematic diagram of the side cross-sectional structure of the crushing box of the utility model.
[0022] In the figure: 1, melting furnace; 2, crushing box; 301, rotating wheel; 302, bearing seat; 303, rotating shaft; 304, roller; 305, driving motor; 306, electric heating plate; 307, sealing furnace door; 308, feeding pipe; 309, electric sealing valve; 401, crushing motor; 402, transmission part; 403, crushing knife group; 404, side wall knife group; 405, feeding hopper; 406, discharging pipe. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0025] Embodiment 1:
[0026] A melting furnace for ferrous metal casting comprises a melting furnace 1 and a crushing box 2. The crushing box 2 is installed on the right side of the melting furnace 1. A crushing device is arranged inside the crushing box 2.
[0027] The interior of the melting furnace 1 is provided with four installation chambers in a ring shape, and the electric heating plates 306 are respectively installed inside the four installation chambers. The electric heating plates 306 are started to heat the interior of the melting furnace 1, so that the metal inside is melted into molten metal.
[0028] A sealed furnace door 307 is installed at the left end of the melting furnace 1, and a feed pipe 308 is fixedly connected to the middle of the right outer surface of the melting furnace 1. An electric sealing valve 309 is installed on the outer surface of the feed pipe 308. Metal is added into the interior of the melting furnace 1 through the feed pipe 308, and the feed pipe 308 is sealed by the electric sealing valve 309 to prevent the molten metal liquid from leaking through the feed pipe 308.
[0029] The crushing device includes a crushing motor 401, a transmission member 402, a crushing knife group 403, and a side wall knife group 404. The crushing motor 401 is installed on the back of the crushing box 2. Two groups of transmission members 402 are respectively installed on the left and right sides of the inside of the crushing box 2, and the rear end of the right transmission member 402 is connected to the crushing motor 401. The two groups of crushing knife groups 403 are respectively installed on the outer surface of the transmission member 402. The two groups of side wall knife groups 404 are respectively fixedly connected to the left and right inner walls of the crushing box 2. Starting the crushing motor 401 drives the rotating shaft in the transmission member 402 to rotate, and then drives the meshing gears at the rear end of the rotating shaft to mesh and rotate with each other, thereby driving the crushing knife groups 403 on the two rotating shafts to rotate to crush the metal, which is more conducive to its melting and improves the melting efficiency.
[0030] A feed hopper 405 is fixedly connected to the top of the crushing box 2 , and a discharge pipe 406 is fixedly connected to the bottom center of the crushing box 2 , and metal is poured into the interior of the crushing box 2 through the feed hopper 405 .
[0031] An electric sealing valve 309 is also installed on the outer surface of the discharge pipe 406, and its left end is connected to the feed pipe 308. The discharge pipe 406 is connected to the feed pipe 308, and then the electric sealing valve 309 on the two is opened, so that the crushed metal particles can be discharged into the interior of the melting furnace 1. After the metal particles are discharged, the two are separated and the electric sealing valve 309 is closed.
[0032] Embodiment 2:
[0033] On the basis of the first embodiment, a rotating device is arranged outside the melting furnace 1, and the rotating device comprises a rotating wheel 301, a bearing seat 302, a rotating shaft 303, and a roller 304. The two rotating wheels 301 are respectively fixedly connected to the left and right sides of the outer surface of the melting furnace 1, the two bearing seats 302 are respectively installed on the left and right sides of the front end of the melting furnace 1, the rotating shaft 303 is rotatably connected to the inside of the bearing seat 302, and the two rollers 304 are respectively fixedly connected to the left and right sides of the outer surface of the rotating shaft 303, and they are respectively rotatably connected to the inside of the rotating wheel 301.
[0034] There are two groups of rotating devices, which are symmetrically installed at the front and rear ends of the melting furnace 1. The left bearing seat 302 of the front rotating device is installed with a driving motor 305, and the left end of the rotating shaft 303 is connected to the output end of the driving motor 305.
[0035] The driving motor 305 is started to drive the rotating shaft 303 to rotate inside the bearing seat 302, thereby driving the roller 304 on the rotating shaft 303 to rotate inside the rotating wheel 301, thereby driving the rotating wheel 301 to rotate, and then driving the melting furnace 1 to rotate, so that the molten metal inside rotates, so that the metal inside and outside is turned over and fully heated and melted.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A melting furnace for ferrous metal casting, comprising a melting furnace (1) and a crushing box (2), wherein the crushing box (2) is installed on the right side of the melting furnace (1), characterized in that: The melting furnace (1) is provided with a rotating device outside, and the crushing box (2) is provided with a crushing device inside; The rotating device comprises a rotating wheel (301), a bearing seat (302), a rotating shaft (303), and a roller (304); the two rotating wheels (301) are respectively fixedly connected to the left and right sides of the outer surface of the melting furnace (1); the two bearing seats (302) are respectively installed on the left and right sides of the front end of the melting furnace (1); the rotating shaft (303) is rotatably connected to the inside of the bearing seat (302); the two rollers (304) are respectively fixedly connected to the left and right sides of the outer surface of the rotating shaft (303), and are respectively rotatably connected to the inside of the rotating wheel (301).
2. A melting furnace for ferrous metal casting according to claim 1, characterized in that: There are two groups of rotating devices, which are symmetrically installed at the front and rear ends of the melting furnace (1). The left bearing seat (302) of the front rotating device is installed with a driving motor (305), and the left end of the rotating shaft (303) is connected to the output end of the driving motor (305).
3. A melting furnace for ferrous metal casting according to claim 1, characterized in that: The interior of the melting furnace (1) is provided with four installation chambers in a ring shape, and electric heating plates (306) are respectively installed inside the four installation chambers.
4. A melting furnace for ferrous metal casting according to claim 1, characterized in that: A sealed furnace door (307) is installed at the left end of the melting furnace (1), a feed pipe (308) is fixedly connected to the middle of the right outer surface of the melting furnace (1), and an electric sealing valve (309) is installed on the outer surface of the feed pipe (308).
5. A melting furnace for ferrous metal casting according to claim 4, characterized in that: The pulverizing device comprises a pulverizing motor (401), a transmission member (402), a pulverizing knife group (403), and a side wall knife group (404); the pulverizing motor (401) is mounted on the back of a pulverizing box (2); two groups of the transmission members (402) are respectively mounted on the left and right sides of the inside of the pulverizing box (2); and the rear end of the right transmission member (402) is connected to the pulverizing motor (401); the two groups of the pulverizing knife groups (403) are respectively mounted on the outer surface of the transmission member (402); and the two groups of the side wall knife groups (404) are respectively fixedly connected to the left and right inner walls of the pulverizing box (2).
6. A melting furnace for ferrous metal casting according to claim 5, characterized in that: A feed hopper (405) is fixedly connected to the top of the crushing box (2), and a discharge pipe (406) is fixedly connected to the center of the bottom of the crushing box (2).
7. A melting furnace for ferrous metal casting according to claim 6, characterized in that: An electric sealing valve (309) is also installed on the outer surface of the discharge pipe (406), and its left end is connected to the feed pipe (308).
Citation Information
Patent Citations
Melting furnace for machining and casting metal parts
CN212620064U