Feeding and discharging system and kiln system

By designing a feeding system that adopts a transitional furnace body and the inlet and feed device, the problem of the atmosphere and thermal energy loss of the kiln during the spoiler of the kiln is solved. Burning quality.

CN222418574UActive Publication Date: 2025-01-28ZHEJIANG JICHENG ADVANCED CERAMICS CO LTD
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Patent Information

Application Number
CN202421144644.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-28
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing kilns inevitably come into contact with the external environment during loading and unloading, resulting in atmosphere loss and heat loss, increasing energy consumption and affecting the firing quality.

Method used

Designed a feeding system, using the transition furnace furnace body and the transition furnace inlet and leaving materials. Through the setting of the two furnace doors and the combination of straight -line drive mechanisms, link rods and material push blocks, the kiln is always in the state of sealing state. Sales and feed operations.

Benefits of technology

Effectively avoid the loss of vacuum loss and protecting gas leakage of the kiln during the feeding process, reduce heat loss, reduce energy consumption, and improve the quality of firing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222418574U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of kilns, and particularly relates to a feeding and discharging system and a kiln system. The feeding and discharging system comprises a transition furnace body and a transition furnace feeding and discharging device. A first furnace door and a second furnace door are respectively arranged at two opposite ends of the transition furnace body; the transition furnace feeding and discharging device comprises a first furnace door feeding and discharging mechanism and a second furnace door feeding and discharging mechanism. The first furnace door feeding and discharging mechanism is used for moving materials into and / or out of the transition furnace body from an opening in the side of the first furnace door in the state that the first furnace door is opened and the second furnace door is closed. The second furnace door feeding and discharging mechanism is used for moving the materials into and / or out of the transition furnace body from the opening in the second furnace door side. According to the feeding and discharging system, feeding and discharging operation of the kiln in a sealed state can be achieved all the time, then loss of the vacuum degree in the kiln, leakage of protective gas or loss of high-temperature heat in the feeding and discharging operation process of the kiln are avoided, and then energy loss of the kiln is reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of kilns, and specifically relates to a loading and unloading system and a kiln system. Background Art

[0002] A kiln is a furnace that performs protective firing on heated objects in a vacuum environment and protective atmosphere, and the furnace body contains protective gas and high temperature.

[0003] In order to improve the utilization rate of heat energy, there is currently a continuous firing kiln that can continuously fire objects. During the firing process, the kiln continuously loads materials at one end and continuously discharges materials at the other end. A conveying device for conveying materials, such as a roller, is provided in the kiln. However, the loading and unloading ends of the current kiln will inevitably connect the kiln to the external environment during the loading and unloading process, thereby causing atmosphere loss and heat energy loss, which increases the energy consumption of the kiln on the one hand, and allows external air to enter the kiln on the other hand, causing oxidation of the objects, thereby affecting the firing quality of the objects.

[0004] Therefore, there is an urgent need for a material loading and unloading structure that can achieve continuous firing of materials while preventing heat loss in the kiln and external gas from entering the kiln. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a loading and unloading system and a kiln system.

[0006] The utility model provides a loading and unloading system, comprising a transition furnace body and a transition furnace loading and unloading device;

[0007] Openings are provided at opposite ends of the transition furnace body, one of the openings is provided with a first furnace door, and the other opening is provided with a second furnace door for connecting and isolating the transition furnace body and the kiln;

[0008] The transition furnace loading and unloading device includes a first furnace door loading and unloading mechanism and a second furnace door loading and unloading mechanism;

[0009] The first furnace door material inlet and outlet mechanism is used to move materials into and / or out of the transition furnace body from the opening on the side of the first furnace door when the first furnace door is open and the second furnace door is closed;

[0010] The second furnace door feeding and discharging mechanism includes a linear drive mechanism, a connecting rod arranged on the output end of the linear drive mechanism, and a material push-pull block arranged at the end of the connecting rod. A sliding hole is arranged on the first furnace door, the connecting rod is slidably arranged on the sliding hole and the material push-pull block is located on the inner side of the first furnace door. The linear drive mechanism is used to drive the material push-pull block to move in the transition furnace body when the first furnace door is closed and the second furnace door is opened, so as to move the material into and / or out of the transition furnace body from the opening on the second furnace door side.

[0011] Furthermore, the connecting rod is in sliding sealing cooperation with the sliding hole.

[0012] Furthermore, a material engaging mechanism is provided on the material push-pull block, and the material engaging mechanism is used to connect the material push-pull block with the material, and then pull the material into / out of the transition furnace body.

[0013] Furthermore, the material engaging mechanism includes an engaging block and an engaging block driving mechanism;

[0014] The engaging block is movably arranged on the material pushing and pulling block;

[0015] The engaging block driving mechanism comprises a transmission mechanism, a driving rod and a driving mechanism, wherein the driving mechanism is arranged on the output end of the linear driving mechanism, one end of the driving rod is connected to the driving mechanism, and the other end of the driving rod extends into the inner side of the first furnace door through a sliding hole and is connected to the transmission mechanism;

[0016] The driving mechanism drives the driving rod to move, and the driving rod drives the transmission mechanism to drive the engaging block to move.

[0017] Furthermore, the second furnace door feeding and discharging mechanism further comprises a first furnace door opening and closing mechanism, and the first furnace door is arranged at the output end of the first furnace door opening and closing mechanism;

[0018] The moving direction of the first furnace door opening and closing mechanism is parallel to the moving direction of the linear drive mechanism.

[0019] Furthermore, the loading and unloading system further comprises a bracket and a support table arranged on the bracket for movement along the X direction;

[0020] The first furnace door opening and closing mechanism and the linear drive mechanism are arranged on the support platform, and the first furnace door opening and closing mechanism and the linear drive mechanism both move along the Y direction;

[0021] The first furnace door material inlet and outlet mechanism comprises a material carrying platform arranged on the support platform and a material push-pull member movable on the material carrying platform along the Y direction;

[0022] The Y direction is parallel to the axis of the transition furnace body.

[0023] Furthermore, the loading and unloading system further includes a loading and unloading device arranged on one side of the bracket;

[0024] The loading and unloading device includes a conveying mechanism and a material pushing and pulling mechanism. The material pushing and pulling mechanism is used to move materials from the material carrying platform to the conveying mechanism, and / or to move materials from the conveying mechanism to the material carrying platform.

[0025] The utility model also provides a kiln system, including a kiln such as the above-mentioned loading and unloading system;

[0026] The opening of the transition furnace body in the loading and unloading system is connected to the kiln at the second furnace door side;

[0027] The second furnace door is used to connect and isolate the transition furnace body and the kiln.

[0028] Furthermore, the kiln system further comprises a vacuuming device and / or a gas filling device, wherein the vacuuming device is used to vacuumize the transition furnace body, and the gas filling device is used to fill the transition furnace body with protective gas.

[0029] The utility model also provides a kiln sealed continuous loading and unloading method, using the above kiln system, including a kiln sealed loading mode and / or a kiln sealed unloading mode;

[0030] The kiln sealed loading mode includes the following steps:

[0031] S11, controlling the second furnace door to close and the first furnace door to open;

[0032] S12, moving the materials into the transition furnace body through the first furnace door feeding and discharging mechanism;

[0033] S13, controlling the first furnace door to close so that the transition furnace body is in a sealed state, and opening the vacuum device and / or the gas filling device to vacuumize and / or fill the transition furnace body with protective gas;

[0034] S14, when the vacuum degree or atmosphere in the transition furnace body meets the requirements, the second furnace door is controlled to open so that the transition furnace body is connected to the kiln;

[0035] S15, controlling the linear drive mechanism to move, driving the connecting rod and the material push-pull block to move, the material push-pull block pushes the material in the transition furnace body into the kiln, then the linear drive mechanism is reset, controlling the second furnace door to close, and completing the kiln sealing and loading;

[0036] Repeat steps S11-S15 to perform continuous kiln sealing and loading;

[0037] The kiln sealed unloading mode includes the following steps:

[0038] S21, controlling the first furnace door and the second furnace door to be closed, so that the transition furnace body is in a sealed state, and opening the vacuum device and / or the gas charging device to vacuumize and / or charge the transition furnace body with protective gas;

[0039] S22, when the vacuum degree or atmosphere in the transition furnace body meets the requirements, the second furnace door is controlled to open, so that the transition furnace body is connected to the kiln;

[0040] S23, controlling the linear drive mechanism to move, driving the connecting rod and the material push-pull block to move, the material push-pull block pulls the material in the kiln into the transition furnace body, and then controlling the second furnace door to close;

[0041] S24, controlling the first furnace door to open, and moving the material out of the transition furnace body through the first furnace door feeding and discharging mechanism, completing the kiln sealing and unloading;

[0042] Repeating steps S21-S24 can achieve continuous material discharge in a sealed kiln.

[0043] The beneficial effects of the utility model are that the loading and unloading system provided by the utility model has the following beneficial effects:

[0044] 1. This loading and unloading system can be set at the loading end of the kiln as a loading device, and can also be set at the unloading end of the kiln as a unloading device. One set of settings can be used as a loading device and an unloading device, which greatly reduces the R&D and production costs. In addition, this loading and unloading system can also switch the direction of loading and unloading of the kiln by switching the action sequence and adapting to the moving direction of the kiln to improve the adaptability;

[0045] Second, by providing a transition furnace body with two furnace doors and a transition furnace loading and unloading device, the kiln can be kept in a sealed state at all times for loading and unloading operations, thereby avoiding the loss of vacuum or protective gas in the kiln during loading and unloading operations. When the kiln requires a high temperature environment, heat loss can also be avoided, thereby reducing the energy loss of the kiln.

[0046] 3. The setting position of the second furnace door inlet and outlet mechanism, on the one hand, is convenient for the configuration, assembly and maintenance of the second furnace door inlet and outlet mechanism; on the other hand, the operation process of the entire second furnace door inlet and outlet mechanism will not affect the transfer of materials between the transition furnace body and the kiln, and will not affect the opening and closing of the second furnace door; on the other hand, the linear drive mechanism of the driving part of the second furnace door inlet and outlet mechanism is located on the outside of the transition furnace body, away from the harsh environment of the transition furnace body and the kiln, thereby reducing the performance requirements of the linear drive mechanism, thereby reducing costs, and increasing the service life of the linear drive mechanism.

[0047] Fourth, the connecting rod and the sliding hole in the feeding and discharging mechanism of the second furnace door slide together. On the one hand, the connecting rod can move synchronously with the opening and closing of the first furnace door to maintain the relative position of the two. On the other hand, the sliding hole can also serve as the intermediate support structure of the connecting rod, so that the connecting rod, which was originally a cantilever structure, becomes a two-point support structure. When the material is pushed and pulled, it is changed to a three-point support structure in which the end of the connecting rod is connected to the material, the middle is slidably connected to the sliding hole, and the other end is fixedly connected to the output end of the linear drive mechanism, thereby improving the structural stability of the connecting rod in all states, that is, the first furnace door is not only used as a furnace door, but also used as a supporting guide structure for the connecting rod. In addition, the connecting rod can also serve as a supplement to the sliding hole to ensure the sealing of the first furnace door, ensure the sealing effect of the first furnace door, and realize the pushing and pulling of materials when the first furnace door is in a closed state. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Attached Figure 1 It is a schematic diagram of the structure of the utility model;

[0049] Attached Figure 2 This is a structural schematic diagram of the transition furnace feeding and discharging device of the utility model;

[0050] Attached Figure 3 It is a structural schematic diagram of the feeding and discharging mechanism of the second furnace door in the utility model;

[0051] Attached Figure 4 For attachment Figure 3 A partial enlarged view of the middle A;

[0052] Attached Figure 5 It is a front cross-sectional view of the second furnace door feeding and discharging mechanism in the utility model;

[0053] Attached Figure 6 For attachment Figure 5 A partial enlarged view of point B in the middle.

[0054] In the figure, 1-bracket; 2-support platform; 21-first X-direction driving member; 3-first furnace door feeding and discharging mechanism; 31-material bearing platform; 32-material pushing and pulling member; 4-second furnace door feeding and discharging mechanism; 41-furnace door opening and closing mechanism; 42-material pushing and pulling mechanism; 421-linear driving mechanism; 422-connecting rod; 423-material pushing and pulling block; 4231-embedded block; 4232-embedded block driving mechanism; 42321-driving rod; 42322-driving mechanism; 42323-gear; 42324-rack; 4233-abutment plate; 5-furnace body; 51-first furnace door; 511-sliding hole; 52-second furnace door; 53-moving platform; 6-loading and unloading device; 61-conveyor mechanism; 62-pushing and pulling material mechanism; 7-material; 71-matching groove; 8-kiln. DETAILED DESCRIPTION

[0055] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0056] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0057] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0058] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a physical connection, or a wireless communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0059] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0060] As attached Figure 1 -Attached Figure 6 As shown, the utility model provides a loading and unloading system, including a transition furnace body 5 and a transition furnace loading and unloading device, wherein the filter furnace body 5 is used for the material 7 to transition relative to the loading or unloading of the kiln 8;

[0061] The transition furnace body 5 is provided with openings at opposite ends, one of which is provided with a first furnace door 51, and the other is provided with a second furnace door 52 for connecting and isolating the transition furnace body 5 and the kiln 8; a movable platform 53 is preferably provided in the transition furnace body 5 for carrying the material 7 to stay and slide in the transition furnace body 5;

[0062] The transition furnace loading and unloading device includes a first furnace door loading and unloading mechanism 3 and a second furnace door loading and unloading mechanism 4. The first furnace door loading and unloading mechanism 3 is used to complete the loading and unloading of the material 7 relative to the transition furnace body 5 on the first furnace door 51 side of the transition furnace body 5, and the second furnace door loading and unloading mechanism 4 is used to complete the loading and unloading of the material 7 equivalent to the kiln 8. In this way, the loading and unloading system can complete the continuous loading and unloading operation of the kiln 8 in a sealed state, that is, the loading and unloading system can be set at the loading end of the kiln 8 as a loading device, and can also be set at the unloading end of the kiln 8 as a unloading device. A set of settings can be used as a loading device and an unloading device, which greatly reduces the R&D and production costs. In addition, the loading and unloading system can also switch the movement direction of the kiln 8 by switching the action sequence to switch the loading and unloading direction of the kiln 8, thereby improving the adaptability;

[0063] The first furnace door material inlet and outlet mechanism 3 is used to move the material 7 into and / or out of the transition furnace body 5 from the opening on the side of the first furnace door 51 when the first furnace door 51 is open and the second furnace door 52 is closed. When the material 7 is moved into and / or out of the transition furnace body 5 from the opening on the side of the first furnace door 51, the second furnace door 52 is in a closed state, isolating the transition furnace body 5 and the kiln 8, and the kiln 8 can be kept sealed.

[0064] The second furnace door feeding and discharging mechanism 4 includes a material pushing and pulling mechanism 42, which includes a linear driving mechanism 421, a connecting rod 422 arranged on the output end of the linear driving mechanism 421, and a material pushing and pulling block 423 arranged at the end of the connecting rod 422. A sliding hole 511 is arranged on the first furnace door 51, the connecting rod 422 is slidably arranged on the sliding hole 511, and the material pushing and pulling block 423 is located on the inner side of the first furnace door 51. The linear driving mechanism 421 is used to drive the material pushing and pulling block 423 to move in the transition furnace body 5 when the first furnace door 51 is closed and the second furnace door 52 is opened, so as to move the material 7 into and / or out of the transition furnace body 5 from the opening on the side of the second furnace door 52. When the material 7 is moved into the transition furnace body 5 from the opening on the side of the second furnace door 52, the material 7 in the kiln 8 is transported to the transition furnace body 5 to complete the unloading of the kiln 8. When the material 7 is moved out of the transition furnace body 5 from the opening on the side of the second furnace door 52, the material 7 in the transition furnace body 5 is transported into the kiln 8 to complete the loading of the kiln 8. In the process of completing the movement of the material 7 into and / or out of the transition furnace body 5 from the opening on the side of the second furnace door 52, the first furnace door 51 is in a closed state, thereby ensuring that the kiln 8 is also in a sealed state, and no external gas will flow into the kiln 8. In addition, the second furnace door material inlet and outlet mechanism 4 is arranged on the side of the first furnace door 51, away from the second furnace door 52 and the kiln 8. On the one hand, it is convenient for the configuration, assembly and maintenance of the second furnace door material inlet and outlet mechanism 4. On the other hand, the operation process of the entire second furnace door material inlet and outlet mechanism 4 will not affect the transfer of the material 7 between the transition furnace body 5 and the kiln 8, and will not affect the opening and closing of the second furnace door 52. On the other hand, the linear drive mechanism 421 of the driving part of the second furnace door material inlet and outlet mechanism 4 is located on the outside of the transition furnace body 5, away from the harsh environment of the transition furnace body 5 and the kiln 8, thereby reducing the performance requirements of the linear drive mechanism 421, thereby reducing costs, and increasing the service life of the linear drive mechanism 421.

[0065] The loading and unloading system provided by the utility model has the following beneficial effects:

[0066] 1. The loading and unloading system can be set at the loading end of the kiln 8 as a loading device, and can also be set at the unloading end of the kiln 8 as a unloading device. One set of settings can be used as a loading device and an unloading device, which greatly reduces the R&D and production costs. In addition, the loading and unloading system can also switch the direction of loading and unloading of the kiln 8 by switching the action sequence and adapting to the moving direction of the kiln 8, thereby improving the adaptability;

[0067] 2. By providing a transition furnace body 5 with two furnace doors and a transition furnace loading and unloading device, the kiln 8 can be kept in a sealed state for loading and unloading operations, thereby avoiding the loss of vacuum or leakage of protective gas in the kiln 8 during the loading and unloading operations. When the kiln 8 requires a high temperature environment, heat loss can also be avoided, thereby reducing the energy loss of the kiln 8.

[0068] 3. The setting position of the second furnace door material inlet and outlet mechanism 4, on the one hand, is convenient for the configuration, assembly and maintenance of the second furnace door material inlet and outlet mechanism 4; on the other hand, the operation process of the entire second furnace door material inlet and outlet mechanism 4 will not affect the transfer of the material 7 between the transition furnace body 5 and the kiln 8, and will not affect the opening and closing of the second furnace door 52; on the other hand, the linear drive mechanism 421 of the driving part of the second furnace door material inlet and outlet mechanism 4 is located on the outside of the transition furnace body 5, away from the harsh environment of the transition furnace body 5 and the kiln 8, thereby reducing the performance requirements of the linear drive mechanism 421, thereby reducing costs, and also increasing the service life of the linear drive mechanism 421.

[0069] Fourth, the connecting rod 422 and the sliding hole 511 in the second furnace door feeding and discharging mechanism 4 slide together. On the one hand, the connecting rod 422 can move synchronously with the opening and closing of the first furnace door 51 to maintain the relative position of the two. On the other hand, the sliding hole 511 can also serve as the intermediate support structure of the connecting rod 422, so that the connecting rod 422, which was originally a cantilever structure, becomes a two-point support structure. When the material is pushed and pulled, it is changed to a three-point support structure in which the end of the connecting rod 422 is connected to the material, the middle is slidably connected to the sliding hole 511, and the other end is fixedly connected to the output end of the linear drive mechanism 421, thereby improving the structural stability of the connecting rod 422 in all states, that is, the first furnace door 51 is not only used as a furnace door, but also used as a supporting guide structure for the connecting rod 422. In addition, the connecting rod 422 can also serve as a supplement to the sliding hole 511 to ensure the sealing of the first furnace door 51, ensure the sealing effect of the first furnace door 51, and realize the pushing and pulling of materials when the first furnace door 51 is in a closed state.

[0070] In one of the embodiments, the connecting rod 422 cooperates with the sliding hole 511 in a sliding seal, thereby ensuring the sealing effect of the first furnace door 51 on the transition furnace body 5, and then ensuring the sealing effect inside the transition furnace body 5 when the first furnace door 51 and the second furnace door 52 are both in a closed state, and ensuring the sealing effect of the kiln 8 when the first furnace door 51 is closed and the second furnace door 52 is opened.

[0071] In one of the embodiments, a material embedding mechanism is provided on the material push-pull block 423, and the material embedding mechanism is used to connect the material push-pull block 423 with the material 7, and then pull the material 7 into / out of the transition furnace body 5, that is, the material embedding mechanism is used to complete the detachable connection between the material push-pull block 423 and the material 7, so as to facilitate pulling the material 7 from the kiln 8 into the transition furnace body 5.

[0072] In one embodiment, the material engaging mechanism includes an engaging block 4231 and an engaging block driving mechanism 4232;

[0073] The engaging block 4231 is movably arranged on the material push-pull block 423, and a matching groove 71 is correspondingly arranged on the material 7. The movement of the engaging block 4231 can make the engaging block 4231 embedded in the matching groove 71 to complete the connection between the material push-pull block 423 and the material 7, or make the engaging block 4231 detach from the matching groove 71 to complete the separation between the material push-pull block 423 and the material 7;

[0074] The engaging block driving mechanism 4232 includes a transmission mechanism, a driving rod 42321 and a driving mechanism 42322. The driving mechanism 42322 is arranged on the output end of the linear driving mechanism 421. One end of the driving rod 42321 is connected to the driving mechanism 42322, and the other end of the driving rod 42321 extends into the inner side of the first furnace door 51 through the sliding hole 511 and is connected to the transmission mechanism.

[0075] The driving mechanism 42322 drives the driving rod 42321 to move, and the driving rod 42321 drives the transmission mechanism to drive the engaging block 4231 to move. In this embodiment, the driving mechanism 42322 of the engaging block driving mechanism 4232 is arranged outside the transition furnace body 5, away from the harsh environment of the transition furnace body 5 and the kiln 8, thereby reducing the performance requirements of the driving mechanism 42322, thereby reducing the cost, and also increasing the service life of the driving mechanism 42322.

[0076] In a specific embodiment, the material push-pull block 423 further includes an abutment plate 4233 , which is directly fixed to the end of the connecting rod 422 , so that the abutment plate 4233 can be moved by the linear drive mechanism 421 , thereby pushing the material 7 to move.

[0077] The engaging block 4231 is slidably arranged on the abutment plate 4233 or the connecting rod 422, and the transmission mechanism preferably adopts a gear 42323 and a rack 42324, wherein the rack 42324 is fixed on the upper engaging block 4231, and the gear 42323 is fixed on the driving rod 42321, and the driving mechanism 42322 is a rotary driving mechanism, which is used to drive the driving rod 42321 to rotate, and the driving rod 42321 rotates to drive the gear 42323 to rotate, and the gear 42323 drives the rack 42324 to move linearly, thereby driving the engaging block 4231 to slide linearly, and complete the matching and separation with the material 7. It should be noted that the transmission mechanism can also adopt a transmission mode such as a chain drive or a worm gear, which can be selected according to actual needs.

[0078] In one preferred embodiment, when the engaging block driving mechanism 4232 drives the engaging block 4231 to engage with the matching groove 71 of the material 7, the abutting plate 4233 abuts against the side wall of the material 7. At this time, the abutting plate 4233 and the engaging block 4231 can clamp the material 7, thereby realizing double fixation of the material 7. When the material 7 is heavy and the sliding surface of the moving platform 53 in the transition furnace body 5 is smooth, inertial sliding can be effectively avoided during the pushing and pulling of the material 7, thereby improving the pushing stability.

[0079] In one embodiment, the second furnace door feeding and discharging mechanism 4 further includes a first furnace door opening and closing mechanism 41, and the first furnace door 51 is arranged at the output end of the first furnace door opening and closing mechanism 41;

[0080] The moving direction of the first furnace door opening and closing mechanism 41 is parallel to the moving direction of the linear drive mechanism 421. In this embodiment, the opening and closing direction of the first furnace door 51 is consistent with the moving direction of the connecting rod 422. At this time, the opening and closing action of the first furnace door 51 will not affect the second furnace door feeding and discharging mechanism 4, and the action of the second furnace door feeding and discharging mechanism 4 will not affect the opening and closing of the first furnace door 51. Preferably, the moving directions of the linear drive mechanism 421 and the first furnace door opening and closing mechanism 41 are parallel to the axis of the transition furnace body 5.

[0081] In one embodiment, the loading and unloading system further includes a bracket 1 and a support table 2 arranged on the bracket 1 and moving along the X direction. Preferably, the movement of the support table 2 is automatic rather than manual. Specifically, a first X-direction driving member 21 is arranged on the bracket 1, and an output end of the first X-direction driving member 21 is connected to the support table 2 to drive the support table 2 to move along the X direction.

[0082] The first furnace door opening and closing mechanism 41 and the linear drive mechanism 421 are arranged on the support platform 2, and the first furnace door opening and closing mechanism 41 and the linear drive mechanism 421 both move along the Y direction, that is, the first furnace door opening and closing mechanism 41 and the linear drive mechanism 421 move synchronously with the support platform 2;

[0083] The first furnace door loading and unloading mechanism 3 includes a material carrying platform 31 arranged on the support platform 2 and a material push-pull member 32 that can move on the material carrying platform 31 along the Y direction, wherein the material carrying platform 31 is used to carry the material 7, and the material push-pull member 32 is used to push the material 7 on the material carrying platform 31 into the transition furnace body 5 along the Y direction, or pull the material 7 from the transition furnace body 5 into the material carrying platform 31, thereby completing the loading and unloading of the material 7 at the first furnace door 51 position of the transition furnace body 5;

[0084] The Y direction is parallel to the axis of the transition furnace body 5. In this embodiment, the action of the first furnace door feeding and discharging mechanism 3 and the opening and closing operation of the first furnace door 51 are linked by the support platform 2, that is, when the support platform 2 is moved to align the material bearing platform 31 in the first furnace door feeding and discharging mechanism 3 with the transition furnace body 51, the first furnace door 51 synchronously leaves the opening of the transition furnace body 5 to make room for the material bearing platform 31. When the first furnace door 51 is aligned with the opening of the transition furnace body 5, the material bearing platform 31 is reset to the initial position, so that the loading and unloading of the material 7, the opening and closing of the first furnace door 51, the removal of the first furnace door 51 to expose the opening of the transition furnace body 5, and the alignment of the material 7 with the opening of the transition furnace body 5 can be realized synchronously, which can improve the efficiency of feeding and discharging, and the material 7 can be pushed out of the transition furnace body 5 from the opening on the other side of the transition furnace body 5 when the first furnace door 51 is in the closed state.

[0085] In one embodiment, the loading and unloading system further includes a loading and unloading device 6 disposed on one side of the bracket 1, and the loading and unloading device 6 is used to load and unload the first furnace door feeding and unloading mechanism 3, specifically, to load and unload the material carrying platform 31 in the initial position;

[0086] The loading and unloading device 6 includes a conveying mechanism 61 and a pushing and pulling mechanism 62, wherein the conveying mechanism 61 is a belt conveyor, a roller conveyor or a plate conveyor. The conveying mechanism 61 can convey the material 7 to the next workstation, or convey it from the previous workstation to the material loading platform 31. The pushing and pulling mechanism 62 is used to move the material 7 from the material loading platform 31 to the conveying mechanism 61, and / or, to move the material 7 from the conveying mechanism 61 to the material loading platform 31.

[0087] The utility model also provides a kiln system, including a kiln 8 as the above-mentioned loading and unloading system;

[0088] The opening of the transition furnace body 5 in the loading and unloading system is connected to the kiln 8 at the side of the second furnace door 52;

[0089] The second furnace door 52 is used to connect and isolate the transition furnace body 5 and the kiln 8. The kiln 8 in the kiln system is a material processing furnace, such as a high-temperature kiln, and the transition furnace body 5 is used as a transition furnace to complete the sealing of the kiln 8 for continuous loading and unloading.

[0090] The kiln system provided by the utility model, by providing a transition furnace body 5 with two furnace doors and a transition furnace loading and unloading device, can realize loading and unloading operations of the kiln 8 in a sealed state at all times, thereby avoiding the loss of vacuum or leakage of protective gas in the kiln 8 during the loading and unloading operations, and when the kiln 8 requires a high temperature environment, it can also avoid heat loss, thereby avoiding energy loss of the kiln 8.

[0091] In one embodiment, the kiln system further includes a vacuum device and / or a gas filling device, the vacuum device is used to vacuumize the transition furnace body 5, and the gas filling device is used to fill the transition furnace body 5 with protective gas. By providing the vacuum device and / or the gas filling device, the atmosphere condition in the transition furnace body 5 can be made consistent with the atmosphere condition in the kiln 8 before the transition furnace body 5 and the kiln 8 are connected to each other. Thus, the impact on the working environment of the kiln 8 when the transition furnace body 5 and the kiln 8 are connected can be minimized.

[0092] The utility model also provides a kiln sealed continuous loading and unloading method, using the above kiln system, including a kiln sealed loading mode and / or a kiln sealed unloading mode;

[0093] The kiln sealed loading mode includes the following steps:

[0094] S11, controlling the second furnace door 52 to close and the first furnace door 51 to open;

[0095] S12, moving the material 7 into the transition furnace body 5 through the first furnace door feeding and discharging mechanism 3;

[0096] S13, controlling the first furnace door 51 to close, so that the transition furnace body 5 is in a sealed state, and opening the vacuum device and / or the gas filling device to vacuum and / or fill the transition furnace body 5 with protective gas, so that the working environment of the transition furnace body 5 is consistent with the working environment in the kiln 8;

[0097] S14, when the vacuum degree or atmosphere in the transition furnace body 5 meets the requirements, that is, the working environment of the transition furnace body 5 is consistent with the working environment in the kiln 8, the second furnace door 52 is controlled to open, so that the transition furnace body 5 is connected with the kiln 8;

[0098] S15, controlling the linear drive mechanism 421 to move, driving the connecting rod 422 and the material push-pull block 423 to move, and the material push-pull block 423 pushes the material 7 in the transition furnace body 5 into the kiln 8, and then the linear drive mechanism 421 is reset, controlling the second furnace door 52 to close, and completing the sealing and loading of the kiln;

[0099] Repeat steps S11-S15 to perform continuous kiln sealing and loading;

[0100] The kiln sealed unloading mode includes the following steps:

[0101] S21, controlling the first furnace door 51 and the second furnace door 52 to be closed, so that the transition furnace body 5 is in a sealed state, and opening the vacuum device and / or the gas charging device to vacuumize and / or charge the transition furnace body 5 with protective gas, so that the working environment of the transition furnace body 5 is consistent with the working environment in the kiln 8;

[0102] S22, when the vacuum degree or atmosphere in the transition furnace body 5 meets the requirements, the second furnace door 52 is controlled to open, so that the transition furnace body 5 is connected with the kiln 8;

[0103] S23, controlling the linear drive mechanism 421 to move, driving the connecting rod 422 and the material push-pull block 423 to move, the material push-pull block 423 pulls the material 7 in the kiln 8 into the transition furnace body 5, and then controlling the second furnace door 52 to close, so as to avoid affecting the working environment of the kiln 8 during the unloading process of the kiln 8;

[0104] S24, control the first furnace door 51 to open, and move the material 7 out of the transition furnace body 5 through the first furnace door feeding and discharging mechanism 3, so as to complete the sealing and unloading of the kiln;

[0105] Repeating steps S21-S24 can achieve continuous material discharge in a sealed kiln.

[0106] The above is only an embodiment and does not limit the present invention in any way. Any person skilled in the art can make many possible changes, modifications or modifications to the present invention without departing from the scope of the present invention by using the above disclosed technical contents. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the present invention should fall within the scope of protection of the present invention.

Claims

1. A loading and unloading system, characterized in that: It comprises a transition furnace body (5) and a transition furnace loading and unloading device; The transition furnace body (5) is provided with openings at opposite ends, one of the openings is provided with a first furnace door (51), and the other opening is provided with a second furnace door (52) for connecting and isolating the transition furnace body (5) and the kiln (8); The transition furnace loading and unloading device comprises a first furnace door loading and unloading mechanism (3) and a second furnace door loading and unloading mechanism (4); The first furnace door material inlet and outlet mechanism (3) is used to move the material (7) into and / or out of the transition furnace body (5) from the opening on the side of the first furnace door (51) when the first furnace door (51) is open and the second furnace door (52) is closed; The second furnace door feeding and discharging mechanism (4) comprises a linear drive mechanism (421), a connecting rod (422) arranged at the output end of the linear drive mechanism (421), and a material push-pull block (423) arranged at the end of the connecting rod (422); a sliding hole (511) is arranged on the first furnace door (51); the connecting rod (422) is slidably arranged on the sliding hole (511) and the material push-pull block (423) is located on the inner side of the first furnace door (51); the linear drive mechanism (421) is used to drive the material push-pull block (423) to move in the transition furnace body (5) when the first furnace door (51) is closed and the second furnace door (52) is opened, so as to move the material (7) into and / or out of the transition furnace body (5) from the opening on the side of the second furnace door (52).

2. The loading and unloading system according to claim 1, characterized in that: The connecting rod (422) and the sliding hole (511) are in sliding sealing cooperation.

3. The loading and unloading system according to claim 1, characterized in that: The material push-pull block (423) is provided with a material interlocking mechanism, which is used to connect the material push-pull block (423) with the material (7), thereby pulling the material (7) into / out of the transition furnace body (5).

4. The loading and unloading system according to claim 3, characterized in that: The material engaging mechanism comprises an engaging block (4231) and an engaging block driving mechanism (4232); The engaging block (4231) is movably arranged on the material pushing and pulling block (423); The engaging block driving mechanism (4232) comprises a transmission mechanism, a driving rod (42321) and a driving mechanism (42322); the driving mechanism (42322) is arranged on the output end of the linear driving mechanism (421); one end of the driving rod (42321) is connected to the driving mechanism (42322), and the other end of the driving rod (42321) extends into the inner side of the first furnace door (51) through a sliding hole (511) and is connected to the transmission mechanism; The driving mechanism (42322) drives the driving rod (42321) to move, and the driving rod (42321) drives the transmission mechanism to drive the engaging block (4231) to move.

5. The loading and unloading system according to any one of claims 1 to 4, characterized in that: The second furnace door material feeding and discharging mechanism (4) further comprises a first furnace door opening and closing mechanism (41), and the first furnace door (51) is arranged at the output end of the first furnace door opening and closing mechanism (41); The moving direction of the first furnace door opening and closing mechanism (41) is parallel to the moving direction of the linear drive mechanism (421).

6. The loading and unloading system according to claim 5, characterized in that: It also includes a bracket (1) and a support platform (2) arranged on the bracket (1) and movable along the X direction; The first furnace door opening and closing mechanism (41) and the linear drive mechanism (421) are arranged on the support platform (2), and the first furnace door opening and closing mechanism (41) and the linear drive mechanism (421) both move along the Y direction; The first furnace door material inlet and outlet mechanism (3) comprises a material carrying platform (31) arranged on the support platform (2) and a material push-pull member (32) movable on the material carrying platform (31) along the Y direction; The Y direction is parallel to the axis of the transition furnace body (5).

7. The loading and unloading system according to claim 6, characterized in that: It also includes a loading and unloading device (6) arranged on one side of the bracket (1); The loading and unloading device (6) comprises a conveying mechanism (61) and a pushing and pulling mechanism (62), wherein the pushing and pulling mechanism (62) is used to move the material (7) from the material carrying platform (31) to the conveying mechanism (61), and / or to move the material (7) from the conveying mechanism (61) to the material carrying platform (31).

8. A kiln system, characterized in that: It comprises a kiln (8) and a loading and unloading system as claimed in any one of claims 1 to 7; The opening of the transition furnace body (5) in the loading and unloading system on the side of the second furnace door (52) is connected to the kiln (8); The second furnace door (52) is used to connect and isolate the transition furnace body (5) and the kiln (8).

9. The kiln system according to claim 8, characterized in that: It also comprises a vacuuming device and / or a gas filling device, wherein the vacuuming device is used to vacuumize the transition furnace body (5), and the gas filling device is used to fill the transition furnace body (5) with protective gas.

Citation Information

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