Smelting furnace surface layer residue removing device

Through the design of the surface residue of the smelting furnace of the electric hydraulic cylinder and the filter, the removal device is used to solve the problem of waste of metal liquid when cleaning the residual residue, and the efficient metal liquid retention and production benefits are improved.

CN222418580UActive Publication Date: 2025-01-28LIUPANSHUI NORMAL UNIV
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420262637.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-03
Publication Date
2025-01-28
Estimated Expiration
2034-02-03

AI Technical Summary

Technical Problem

The surface residue removal device of the traditional smelting furnace is prone to scoop up the metal liquid together when cleaning the residue, resulting in waste of metal liquid and affecting production efficiency.

Method used

The surface residue removal device is designed with a surface residue of the smelting furnace, which uses the surface residue to remove components such as mechanism, electric hydraulic cylinder, installation frame, motor, screw and filter. The surface of the smelting furnace metal liquid was expanded and recovered, the residue was filtered and the metal liquid was avoided.

Benefits of technology

Effectively avoid the waste of metal liquid in the process of cleaning the residue, save production resources, and improve the cleaning efficiency and production efficiency of the smelting furnace.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222418580U_ABST
    Figure CN222418580U_ABST
Patent Text Reader

Abstract

The utility model discloses a smelting furnace surface layer residue removing device, which relates to the technical field of metal smelting equipment and comprises a cross beam, a mounting frame is arranged below the cross beam, a first movable seat is arranged on the inner side of the mounting frame, a second motor is fixed at the bottom of the first movable seat, and a second screw rod is connected below the second motor. A second nut is connected to the outer wall of the second lead screw and mounted in a second movable seat, a guide rod is connected to the interior of the second movable seat, a first mounting block is fixed to the side face of the second movable seat, a first hinge shaft is fixed to the side face of the first mounting block, and a supporting plate is connected to the exterior of the first hinge shaft; a second hinge shaft is connected into the supporting plate and fixed to the side face of a second mounting block, and a first half filter screen is fixed to the bottom of the second mounting block. Residues on the surface layer of molten metal are filtered through the two groups of half filter screens, so that the molten metal cannot be wasted in the residue cleaning process, and production resources are saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metal smelting equipment, in particular to a device for removing surface residues of a smelting furnace. Background Art

[0002] A smelting furnace is a furnace that melts iron ore, such as hematite or magnetite, to make pig iron. The furnace is a tall cylindrical structure lined with refractory material, and is filled from the top with selected ore, coke and solvent (usually limestone). The conversion of iron oxide to metallic iron is a reduction process, in which carbon monoxide and hydrogen are used as reducing agents.

[0003] When using a traditional smelting furnace surface residue removal device, it is not easy to adjust the insertion depth and tilt angle of the residue box, making the residue box more convenient in collecting the smelting furnace surface residue, and making the residue collected in the residue box easier to remove, so as to continuously clean the residue in the smelting furnace.

[0004] After searching the existing Chinese patents: a device for removing slag from the surface of a smelting furnace (Announcement No.: CN219869088U), including a smelting furnace and a crossbeam, the crossbeam is located directly above the smelting furnace, a position adjustment component is installed below the crossbeam, a bearing seat is installed on the position adjustment component, a first rectangular frame plate is fixedly installed on the bearing seat, a first motor is fixedly installed on the top of the first rectangular frame plate, and a first threaded screw is rotatably connected between the relative inner walls of the first rectangular frame plate through a bearing, the first threaded screw is driven by the first motor, and a carrier plate is threadedly connected to the first threaded screw. The first motor drives the first threaded screw to rotate, so that the first threaded screw adjusts the position of the carrier plate in a screw transmission manner, thereby driving the position of the slag box to be adjusted, so that the residue box can be adjusted according to the liquid level of the molten metal in the smelting furnace, and the residue on the surface of the molten metal can be better removed.

[0005] Although the above patent can adjust the position of the residue box and clean the residue on the surface of the molten metal by setting a residue box, the disadvantage is that when the residue box scoops up the residue, a part of the molten metal is also scooped up, so that the molten metal will also be poured out when the residue is poured out, which causes a waste of molten metal in the process of cleaning the residue, which is not conducive to production efficiency.

[0006] Therefore, it is necessary to invent a device for removing slag from the surface of a smelting furnace to solve the above problems. Utility Model Content

[0007] The utility model aims to provide a device for removing slag from the surface of a smelting furnace, so as to solve the problem of waste of molten metal in the process of cleaning the slag proposed in the above background technology.

[0008] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a device for removing slag from the surface of a smelting furnace, comprising a crossbeam, a mounting frame is arranged below the crossbeam, a first movable seat is arranged on the inner side of the mounting frame, a second motor is fixed to the bottom of the first movable seat, a second screw rod is connected to the bottom of the second motor, a second nut is connected to the outer wall of the second screw rod, the second nut is installed inside the second movable seat, a guide rod is connected inside the second movable seat, a first mounting block is fixed to the side of the second movable seat, a first hinge shaft is fixed to the side of the first mounting block, a support plate is connected to the outside of the first hinge shaft, a second hinge shaft is connected to the inside of the support plate, the second hinge shaft is fixed to the side of the second mounting block, a first half filter is fixed to the bottom of the second mounting block, and a second half filter is arranged on one side of the first half filter.

[0009] Preferably, an electric hydraulic cylinder is fixed to the top of the crossbeam, and a first motor is fixed to the inner side of the mounting frame.

[0010] Preferably, a first screw rod is connected to the side surface of the first motor, and a first nut is connected to the outer wall of the first screw rod.

[0011] Preferably, a limiting rod is connected inside the first movable seat, and an L-shaped fixing plate is installed at the bottom of the first movable seat.

[0012] Preferably, a semi-U-shaped connecting plate is fixed to the side of the first half filter screen.

[0013] Preferably, a third mounting block is fixed to the side of the second half filter screen, and a third hinge shaft is fixed to the side of the third mounting block.

[0014] Preferably, a smelting furnace body is arranged below the second half filter.

[0015] Technical effects and advantages of the utility model:

[0016] By arranging a surface residue removal mechanism, an electric hydraulic cylinder, a mounting frame, a first motor, a first screw rod, a first nut, a first movable seat, a second motor, a second screw rod, a second nut, a second movable seat, a first mounting block, a first hinge shaft, a support plate, a second hinge shaft, a second mounting block, a first half filter screen, a semi-U-shaped connecting plate, a second half filter screen, a third hinge shaft, and a smelting furnace body, when it is necessary to remove the residue on the surface of the molten metal in the smelting furnace body, the first motor is operated so that the first motor drives the first screw rod to rotate, the outer wall of the first screw rod is connected with a first nut, and the first nut is installed inside the first movable seat, so that the first movable seat moves horizontally on the first screw rod, and when it moves to just above the smelting furnace body, the electric hydraulic cylinder is operated so that the electric hydraulic cylinder drives the mounting frame to move downward, so that the first half filter screen and the second half filter screen combined below the mounting frame are immersed in the molten metal of the smelting furnace body, and then the second motor is operated so that the second motor drives the second screw rod to rotate, and the outer wall of the second screw rod is connected with The second nut is installed inside the second movable seat, and the inside of the second movable seat is connected with a guide rod, so that the second movable seat moves downward on the second screw rod, and two groups of first mounting blocks are fixed on the side of the second movable seat, and a first hinge shaft is fixed between the two groups of first mounting blocks, and the outside of the first hinge shaft is connected with a support plate, and the support plate is connected with the second hinge shaft, and the second hinge shaft is fixed between the two groups of second mounting blocks, and the two groups of second mounting blocks are fixed on the first half filter net, and the first half filter net and the second half filter net are connected by the third hinge shaft. In this way, when the second movable seat moves downward, the first half filter net and the second half filter net are expanded into a circle from the combined state, and then the electric hydraulic cylinder is operated again to make the first half filter net and the second half filter net in a circular state move upward, so that the residue on the surface of the molten metal can be filtered. In this way, in the process of cleaning the residue, the molten metal flows down from the mesh of the first half filter net and the second half filter net, and no waste of molten metal is caused, thereby saving production resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a front view structural schematic diagram of a device for removing slag on the surface of a smelting furnace according to the utility model.

[0019] Figure 2 This is a disassembled diagram of a surface residue removal mechanism of a smelting furnace surface residue removal device of the utility model.

[0020] Figure 3 The utility model is a device for removing slag from the surface of a smelting furnace. Figure 2 Enlarged view of point A in the middle.

[0021] Figure 4 The utility model is a device for removing slag from the surface of a smelting furnace. Figure 2 Enlarged view of point B in the middle.

[0022] Figure 5 The utility model is a device for removing slag from the surface of a smelting furnace. Figure 2 Enlarged view of point C in the middle.

[0023] Figure 6 The utility model is a schematic diagram of the top view of the structure of a device for removing slag on the surface of a smelting furnace.

[0024] Figure 7 The utility model is a schematic diagram of the structure of a device for removing slag on the surface of a smelting furnace from a bottom view.

[0025] In the figure: 1. crossbeam; 2. electric hydraulic cylinder; 3. mounting frame; 4. first motor; 5. first screw rod; 6. first nut; 7. first movable seat; 8. limit rod; 9. L-shaped fixing plate; 10. second motor; 11. second screw rod; 12. second nut; 13. second movable seat; 14. guide rod; 15. first mounting block; 16. first hinge shaft; 17. support plate; 18. second hinge shaft; 19. second mounting block; 20. first half filter screen; 21. semi-U-shaped connecting plate; 22. second half filter screen; 23. third mounting block; 24. third hinge shaft; 25. smelting furnace body. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0027] The utility model provides Figure 1-7A smelting furnace surface residue removal device shown in the figure comprises a crossbeam 1, a mounting frame 3 is arranged below the crossbeam 1, wherein the mounting frame 3 serves to mount a first motor 4, a first movable seat 7 is arranged on the inner side of the mounting frame 3, wherein the first movable seat 7 serves to mount a second motor 10, a second motor 10 is fixed to the bottom of the first movable seat 7, wherein the second motor 10 serves to drive a second screw rod 11 to rotate, a second screw rod 11 is connected below the second motor 10, wherein the second screw rod 11 serves to drive a second nut 12 to move up and down, a second nut 12 is connected to the outer wall of the second screw rod 11, wherein the second nut 12 serves to drive a second movable seat 13 to move up and down, the second nut 12 is installed inside the second movable seat 13, wherein the second movable seat 13 serves to drive multiple groups of first mounting blocks 15 to move up and down, a guide rod 14 is connected inside the second movable seat 13, wherein the guide rod 14 serves to guide the movement of the second movable seat 13, a first mounting block 15 is fixed to the side of the second movable seat 13, wherein two groups of first mounting blocks 15 serve to fix the first hinge shaft 16, a first hinge shaft 16 is fixed to the side of the first mounting block 15, wherein the first hinge shaft 16 serves to connect the support plate 17, the outside of the first hinge shaft 16 is connected to the support plate 17, wherein the support plate 17 serves to connect the second hinge shaft 18, the inside of the support plate 17 is connected to the second hinge shaft 18, wherein the second hinge shaft 18 enables the support plate 17 to move outside thereof, the second hinge shaft 18 is fixed to the side of the second mounting block 19, wherein two groups of second mounting blocks 19 serve to fix the second hinge shaft 18, a first half filter screen 20 is fixed to the bottom of the second mounting block 19, a second half filter screen 22 is arranged on one side of the first half filter screen 20, wherein the first half filter screen 20 and the second half filter screen 22 serve to filter residual impurities.

[0028] An electric hydraulic cylinder 2 is fixed on the top of the crossbeam 1, and a first motor 4 is fixed on the inner side of the mounting frame 3, wherein the electric hydraulic cylinder 2 drives the mounting frame 3 to move up and down, and the first motor 4 drives the first screw rod 5 to rotate.

[0029] A first screw rod 5 is connected to the side of the first motor 4, and a first nut 6 is connected to the outer wall of the first screw rod 5, wherein the first screw rod 5 drives the first nut 6 to move horizontally, and the first nut 6 drives the first movable seat 7 to move horizontally.

[0030] The first movable seat 7 is internally connected with a limiting rod 8 , and an L-shaped fixing plate 9 is installed at the bottom of the first movable seat 7 , wherein the limiting rod 8 serves to guide the movement of the first movable seat 7 , and the L-shaped fixing plate 9 serves to fix the bearing connected to the first screw rod 5 .

[0031] A semi-U-shaped connecting plate 21 is fixed to the side of the first half filter screen 20 , wherein the semi-U-shaped connecting plate 21 serves to connect the third hinge shaft 24 .

[0032] A third mounting block 23 is fixed to the side of the second half filter 22, and a third hinge shaft 24 is fixed to the side of the third mounting block 23, wherein two groups of third mounting blocks 23 serve to fix the third hinge shaft 24, and the third hinge shaft 24 enables the semi-U-shaped connecting plate 21 to rotate outside thereof.

[0033] A smelting furnace body 25 is disposed below the second half filter screen 22, wherein the smelting furnace body 25 plays a role in smelting metal.

[0034] Working principle: during use, when it is necessary to remove the residue on the surface of the molten metal in the smelting furnace body 25, the first motor 4 is operated to drive the first motor 4 to rotate, and the outer wall of the first screw rod 5 is connected to the first nut 6, and the first nut 6 is installed inside the first movable seat 7, so that the first movable seat 7 moves horizontally on the first screw rod 5, and when it moves to the top of the smelting furnace body 25, the electric hydraulic cylinder 2 is operated to drive the mounting frame 3 to move downward, so that the first half filter screen 20 and the second half filter screen 22 combined under the mounting frame 3 are immersed in the molten metal of the smelting furnace body 25, and then the second motor 10 is operated to drive the second motor 10 to rotate the second screw rod 11, and the outer wall of the second screw rod 11 is connected to the second nut 12, and the second nut 12 is installed inside the second movable seat 13, and the second movable seat 13 is connected to the guide rod 14, so that the second movable seat 13 moves downward on the second screw rod 11, and the second Two groups of first mounting blocks 15 are fixed on the side of the movable seat 13, and a first hinge shaft 16 is fixed between the two groups of first mounting blocks 15. The outside of the first hinge shaft 16 is connected to a support plate 17, and the inside of the support plate 17 is connected to a second hinge shaft 18. The second hinge shaft 18 is fixed between the two groups of second mounting blocks 19. The two groups of second mounting blocks 19 are fixed on the first half filter screen 20, and the first half filter screen 20 and the second half filter screen 22 are connected by a third hinge shaft 24. In this way, when the second movable seat 13 moves downward, the first half filter screen 20 and the second half filter screen 22 are unfolded into a circular shape from the combined state, and then the electric hydraulic cylinder 2 is operated again to make the first half filter screen 20 and the second half filter screen 22 in a circular state move upward, so that the residue on the surface of the molten metal can be filtered. In this way, in the process of cleaning the residue, the molten metal flows down from the mesh of the first half filter screen 20 and the second half filter screen 22, and no waste of molten metal is caused, thereby saving production resources.

[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for removing slag from the surface of a smelting furnace, comprising a crossbeam (1), characterized in that: A mounting frame (3) is arranged below the crossbeam (1), a first movable seat (7) is arranged inside the mounting frame (3), a second motor (10) is fixed to the bottom of the first movable seat (7), a second screw rod (11) is connected to the bottom of the second motor (10), a second nut (12) is connected to the outer wall of the second screw rod (11), the second nut (12) is installed inside the second movable seat (13), the inside of the second movable seat (13) is connected to a guide rod (14), and the second movable seat A first mounting block (15) is fixed to the side of the mounting block (13), a first hinge shaft (16) is fixed to the side of the first mounting block (15), the outside of the first hinge shaft (16) is connected to a support plate (17), the inside of the support plate (17) is connected to a second hinge shaft (18), the second hinge shaft (18) is fixed to the side of a second mounting block (19), a first half filter screen (20) is fixed to the bottom of the second mounting block (19), and a second half filter screen (22) is arranged on one side of the first half filter screen (20).

2. The device for removing slag from the surface of a smelting furnace according to claim 1, characterized in that: An electric hydraulic cylinder (2) is fixed on the top of the crossbeam (1), and a first motor (4) is fixed on the inner side of the installation frame (3).

3. The device for removing slag from the surface of a smelting furnace according to claim 2, characterized in that: A first screw rod (5) is connected to the side surface of the first motor (4), and a first nut (6) is connected to the outer wall of the first screw rod (5).

4. The device for removing slag from the surface of a smelting furnace according to claim 1, characterized in that: The first movable seat (7) is internally connected to a limiting rod (8), and an L-shaped fixing plate (9) is installed at the bottom of the first movable seat (7).

5. The device for removing slag from the surface of a smelting furnace according to claim 1, characterized in that: A semi-U-shaped connecting plate (21) is fixed to the side of the first half filter screen (20).

6. The device for removing slag from the surface of a smelting furnace according to claim 1, characterized in that: A third mounting block (23) is fixed to the side of the second half filter screen (22), and a third hinge shaft (24) is fixed to the side of the third mounting block (23).

7. The device for removing slag from the surface of a smelting furnace according to claim 1, characterized in that: A smelting furnace body (25) is arranged below the second half filter screen (22).

Citation Information

Patent Citations

  • Smelting furnace surface layer residue removing device

    CN219869088U