Cleaning device and rubber ball collector thereof

Abstract

The utility model discloses a cleaning device and a rubber ball receiving device thereof, the rubber ball receiving device comprises a cylinder body, the cylinder body is provided with a water inlet, a ball containing chamber, a water outlet and a ball outlet, a ball receiving assembly is arranged in the ball containing chamber, the rubber ball receiving device further comprises an energy enhancer, and the energy enhancer is arranged in the ball containing chamber. When energy increased into water by the energy increasing device reaches a certain amount, the crystal form of CaCO3 can be changed to form soft scale (aragonite) which can be taken away by water flow, so that hard scale cannot be generated on the pipe wall of the condenser, and oxygen atoms in the water can be recycled under the condition that certain energy is obtained. And a steel oxidation product of a cooling water system exists in the form of a black magnet layer (Fe3O4), or a copper material in cooling water exists in the form of an oxide of red cuprous oxide (Cu2O), so that further corrosion of equipment can be effectively controlled.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber ball collectors, in particular to a cleaning device and a rubber ball collector thereof. Background Art

[0002] Condenser rubber ball cleaning is an online cleaning method, which is mainly used to remove dirt and sediment on the inner wall of the condenser to restore and improve the heat exchange efficiency of the condenser. This method is particularly suitable for condensers whose heat exchange effect is reduced due to scaling, thus affecting the efficiency of the entire unit.

[0003] The basic principle of rubber ball cleaning is to use a cleaning rubber ball with a diameter slightly larger than the inner diameter of the condenser cooling tube to repeatedly scrub the inner wall of the tube through the cooling tube under the action of water flow. The rubber ball is squeezed through the heat exchange tube under the action of the pressure difference between the inlet and outlet of the circulating water, and the dirt on the inner wall of the tube is taken out with the water flow, thereby achieving the purpose of cleaning.

[0004] Chinese patent CN212806719U discloses a rubber ball collector and a condenser rubber ball cleaning device having the same. The rubber ball collector comprises: a cylinder (21) having a water inlet (211) at the top, a ball loading chamber (212) inside, and a water outlet (213) at the bottom; a ball collecting bucket (22) having a mesh structure and arranged in the ball loading chamber (212), the ball collecting bucket (22) having an upper opening (221) and a lower opening (222), the upper opening The caliber (221) is larger than the caliber of the lower end opening (222) and is compatible with the inner diameter of the cylinder (21); the ball collecting pipe (23) is connected to the lower end opening (222) of the ball collecting bucket (22); the ball collecting bucket (22) includes a tubular body (223) extending downward from the upper end opening (221) and a cone (224) connected to the lower part of the tubular body (223), and the tubular body (223) is in contact with the inner circumferential wall of the cylinder (21).

[0005] The condenser rubber ball cleaning device can play a good cleaning role on the heat exchange pipe, but the effect of treating the corrosiveness of the circulating water is poor. Utility Model Content

[0006] Therefore, it is necessary to provide a cleaning device and a rubber ball collector thereof to solve the problem that the existing rubber ball cleaning device can play a good cleaning role on the heat exchange pipe, but has a poor effect on the treatment of the corrosiveness of the circulating water.

[0007] To achieve the above-mentioned purpose, the present application provides a rubber ball collector, including a cylinder, the cylinder is provided with a water inlet, a ball loading chamber, a water outlet and a ball outlet, the ball loading chamber is provided with a ball collecting assembly, the rubber ball collector also includes an energy booster, and the energy booster is provided in the ball loading chamber.

[0008] Furthermore, the ball receiving assembly includes a flower plate, which is obliquely arranged in the ball loading chamber, and the flower plate is used to intercept the rubber balls entering the ball loading chamber from the water inlet and guide them to the ball outlet.

[0009] Furthermore, there are multiple energy boosters, and the multiple energy boosters are distributed on both sides of the flower plate.

[0010] Furthermore, flanges are provided on outer walls of the water inlet and the water outlet, respectively.

[0011] To achieve the above-mentioned purpose, the present application also provides a cleaning device, including a rubber ball recovery and sending mechanism, a rubber ball transport pump and a rubber ball receiver, the output end of the rubber ball recovery and sending mechanism is connected to the input port of the rubber ball transport pump through a first pipe, the output port of the rubber ball transport pump is connected to the input port of a heat exchange device through a second pipe, the output port of the heat exchange device is connected to the water inlet of the rubber ball receiver through a third pipe, the ball outlet of the rubber ball receiver is connected to the input port of the ball recovery and sending mechanism through a fourth pipe, and the water outlet of the rubber ball receiver is connected to a fifth pipe.

[0012] Furthermore, it also includes a control cabinet, which is arranged on one side of the rubber ball collector. The energy booster of the rubber ball collector is connected to the control cabinet through a connecting line. The cylinder of the rubber ball collector is also provided with an opening, and the connecting line passes through the opening.

[0013] Furthermore, the first pipeline and / or the second pipeline and / or the third pipeline and / or the fourth pipeline and / or the fifth pipeline are provided with valves, and the valves are connected to the control cabinet through electric wires.

[0014] Furthermore, the ball outlet of the rubber ball collector is connected to the fourth pipeline via a flange, and the rubber ball collector is connected to the fifth pipeline via a flange.

[0015] The above technical solution has the following beneficial effects:

[0016] When water flows through the energy enhancer, the hydrogen bonds of water molecules are greatly enhanced, so that the soluble Ca 2 + Mg 2+ and CO3 2-It will continue to increase, and even when the water temperature rises, it will not precipitate out in the form of hard scale of CaCO3 and MgCO3, thus achieving the purpose of preventing hard scale. Moreover, if the energy added to the water by the energy enhancer reaches a certain amount, the crystal form of CaCO3 will change, forming a soft scale (aragonite), which can be carried away by the water flow, so that no hard scale will be generated on the condenser tube wall. In addition, when water flows through the energy enhancer, the energy in the water is enhanced, and the oxygen atoms in the water, when obtaining a certain amount of energy, will exist in the form of a black magnetite layer (Fe3O4) with the oxidation products of the steel in the cooling water system, or in the form of red cuprous oxide (Cu2O) with the copper in the cooling water. These Fe3O4 and Cu2O oxides are relatively stable and dense, delaying the further deterioration of the corrosion process, thereby effectively controlling the further corrosion of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the rubber ball collector in this embodiment;

[0018] Figure 2 Schematic diagram of the structure of the cleaning device in this embodiment.

[0019] Description of reference numerals:

[0020] 1. Rubber ball collector,

[0021] 11. Cylinder;

[0022] 12. Water inlet;

[0023] 13. Ball loading room;

[0024] 14. Water outlet;

[0025] 15. Ball outlet;

[0026] 16. Flower board;

[0027] 17. Energy booster;

[0028] 18. Flange;

[0029] 2. Rubber ball recovery and delivery mechanism;

[0030] 3. Rubber ball transport pump;

[0031] 4. Control cabinet;

[0032] 5. Heat exchange equipment;

[0033] 6. First pipeline;

[0034] 7. Second pipeline;

[0035] 8. The third pipeline;

[0036] 9. The fourth pipeline;

[0037] 10. The fifth channel;

[0038] 20. Valve. DETAILED DESCRIPTION

[0039] In order to explain the technical content, structural features, achieved objectives and effects of the technical solution in detail, the following is a detailed description in conjunction with specific embodiments and accompanying drawings.

[0040] See also Figure 1 The present embodiment provides a rubber ball collector 1, comprising a cylinder 11, the cylinder 11 is provided with a water inlet 12, a ball loading chamber 13, a water outlet 14, and a ball outlet 15, the ball loading chamber 13 is provided with a ball collecting assembly, the rubber ball collector 1 also comprises an energy booster 17, and the energy booster 17 is arranged in the ball loading chamber 13.

[0041] The cylinder 11 serves as the main structure of the entire ball collector and is responsible for supporting and fixing other components. The water inlet 12 is located at the top of the cylinder 11, and is used to introduce the water flow to be cleaned. The ball loading chamber 13 is located in the middle of the cylinder 11, and is used to accommodate rubber balls for cleaning. The water outlet 14 is located at the bottom of the cylinder 11, and is used to discharge the water flow after cleaning. The ball outlet 15 is located on the side or bottom of the ball loading chamber 13, and is used to discharge the collected rubber balls. It should be noted that the water inlet 12, the ball loading chamber 13, the water outlet 14, and the ball outlet 15 are connected. A ball collecting assembly is installed inside the ball loading chamber 13, which is used to collect the rubber balls after passing through the condenser.

[0042] When water flows through the energy enhancer 17, the hydrogen bonds of water molecules are greatly enhanced, so that the soluble Ca 2+ Mg 2+ and CO3 2- It will continue to increase, and even when the water temperature rises, it will not precipitate in the form of hard scale of CaCO3 and MgCO3, thereby achieving the purpose of preventing hard scale. In addition, if the energy added to the water by the energy enhancer 17 reaches a certain amount, the crystal form of CaCO3 will change, forming a soft scale (aragonite), which can be carried away by the water flow, so that no hard scale will be generated on the condenser tube wall. In addition, when water flows through the energy enhancer 17, the energy in the water is enhanced, and the oxygen atoms in the water, when obtaining a certain amount of energy, will exist in the form of a black magnetite layer (Fe3O4) with the steel oxidation products of the cooling water system, or in the form of red cuprous oxide (Cu2O) with the copper in the cooling water. These Fe3O4 and Cu2O oxides are relatively stable and dense, delaying the further deterioration of the corrosion process, thereby effectively controlling the further corrosion of the equipment.

[0043] See also Figure 1In this embodiment, the ball receiving assembly includes a flower plate 16, which is obliquely arranged in the ball loading chamber 13. The flower plate 16 is used to intercept the rubber balls entering the ball loading chamber 13 from the water inlet 12 and guide them to the ball outlet 15. When the circulating water enters the ball loading chamber 13 through the water inlet 12, the rubber balls enter and contact the flower plate 16. Since the flower plate 16 is inclined, the rubber balls will slide down the inclined surface of the flower plate 16 under the action of gravity, and be discharged from the ball loading chamber 13 through the ball outlet 15 for subsequent recovery and treatment.

[0044] In practical applications, the flower plate 16 can be made of corrosion-resistant and wear-resistant materials, such as stainless steel or high molecular polymer, to ensure that it can operate stably for a long time in a harsh working environment. In addition, the surface of the flower plate 16 can also be specially treated, such as spraying an anti-slip coating or increasing the roughness, to increase the friction between the rubber ball and the flower plate 16, so that the rubber ball is more easily guided to the ball outlet 15.

[0045] See also Figure 1 In this embodiment, there are multiple energy boosters 17, and the multiple energy boosters 17 are distributed on both sides of the flower plate 16. Through the configuration of multiple energy boosters 17, the effect of energy boost is improved, and the circulating water can be affected by the sub-audio wave signal multiple times during the process of flowing through the ball loading chamber 13, thereby improving the overall effect of energy boost, which helps to more effectively prevent the formation of hard scale.

[0046] See also Figure 1 In this embodiment, flanges 18 are provided on the outer walls of the water inlet 12 and the water outlet 14. The flange 18 is a disc-shaped part, which is usually used in conjunction with a pipe to form a whole. In the rubber ball collector 1, by providing the flange 18, the water inlet 12 and the water outlet 14 can be conveniently connected to the external pipe.

[0047] See also Figure 1 and Figure 2 The present embodiment provides a cleaning device, including a rubber ball recovery and delivery mechanism 2, a rubber ball delivery pump 3 and a rubber ball receiver 1. The output end of the rubber ball recovery and delivery mechanism 2 is connected to the input port of the rubber ball delivery pump 3 through a first pipe 6, the output port of the rubber ball delivery pump 3 is connected to the input port of a heat exchange device 5 through a second pipe 7, the output port of the heat exchange device 5 is connected to the water inlet 12 of the rubber ball receiver 1 through a third pipe 8, the ball outlet 15 of the rubber ball receiver 1 is connected to the input port of the ball recovery and delivery mechanism through a fourth pipe 9, and the water outlet 14 of the rubber ball receiver 1 is connected to the fifth pipe 10.

[0048] When the rubber ball recovery and delivery mechanism 2 collects a certain number of rubber balls, it will deliver these rubber balls to the rubber ball delivery pump 3 through the first pipe 6. The function of the rubber ball delivery pump 3 is to deliver the rubber balls from the low-pressure area to the high-pressure area. Therefore, the rubber balls enter the second pipe 7 through the output port of the rubber ball delivery pump 3 and are finally delivered to the heat exchange device 5. The heat exchange device 5 is a device for heat exchange, which can be a condenser, an evaporator or other similar heat exchange devices. In the heat exchange device 5, the rubber balls collide and rub against the inner wall of the device, thereby playing a cleaning role. The rubber balls after heat exchange enter the rubber ball receiver 1 through the third pipe 8. The rubber ball receiver 1 is one of the core components of the cleaning device. It is responsible for collecting and processing the rubber balls flowing out of the heat exchange device 5. In the heat exchange device 5, the rubber balls collide and rub against the inner wall of the device, cleaning the inner wall of the device and removing dirt. The processed rubber balls return to the rubber ball recovery and delivery mechanism 2 through the fourth pipe 9 for the next round of cleaning cycle. At the same time, the water outlet 14 of the rubber ball collector 1 is connected through the fifth pipe 10, so that the treated water can be discharged or recycled for reuse.

[0049] See also Figure 2 In this embodiment, the cleaning device further includes a control cabinet 4, which is arranged on one side of the rubber ball collector 1. The energy booster 17 is connected to the control cabinet 4 via a connecting line. This connection allows the control cabinet 4 to send instructions to the energy booster 17 to adjust the parameters (such as frequency, amplitude, etc.) of the sub-audio wave signal generated by it, so as to optimize its effect on the ions in the circulating water. The cylinder 11 is also provided with an opening, and the connecting line passes through the opening. The opening is sealed to prevent leakage of liquid.

[0050] Various electronic components and control logic are integrated inside the control cabinet 4 for monitoring and adjusting the working state of the cleaning device. The control cabinet 4 is integrated with an SRF wave generator, and the SRF wave generated by the SRF wave generator is transmitted to the energy booster 17, so that the energy booster 17 sends a sub-audio wave signal.

[0051] See also Figure 2 In this embodiment, a valve 20 is provided on the first pipeline 6 and / or the second pipeline 7 and / or the third pipeline 8 and / or the fourth pipeline 9 and / or the fifth pipeline 10, and the valve 20 is connected to the control cabinet 4 through an electric wire. Figure 2 It is shown that valves 20 are provided on the second pipeline 7 and the fourth pipeline 9. These valves 20 are connected to the control cabinet 4 through electric wires, so that the control cabinet 4 can remotely control and adjust the on-off state of each pipeline.

[0052] The pipeline is used to transport rubber balls and / or circulating water, and the valve 20 is used to control the flow of the medium in the pipeline. The valve 20 can be an electric valve, a solenoid valve, or other remotely controllable valve 20 types. Through the connection of the wire with the control cabinet 4, the control cabinet 4 can send instructions to the valve 20 to control it to open or close, thereby adjusting the flow rate and flow direction of the medium in the pipeline.

[0053] See also Figure 2 In this embodiment, the ball outlet 15 of the rubber ball collector 1 is connected to the fourth pipe 9 through a flange 18, and the rubber ball collector 1 is connected to the fifth pipe 10 through a flange 18. The outer wall of the ball outlet 15 of the rubber ball collector 1 is provided with a flange 18, and the corresponding end of the fourth pipe 9 is also provided with a flange 18. When the two need to be connected, the flange 18 of the fourth pipe 9 is aligned with the flange 18 of the ball outlet 15 of the rubber ball collector 1, and bolts or other fasteners are used to tightly connect them together. Similarly, the water outlet 14 of the rubber ball collector 1 is also provided with a flange 18, and the corresponding end of the fifth pipe 10 is also provided with a flange 18, and they are also connected by the same flange 18 connection method.

[0054] The flange 18 connection is a tight and reliable connection method, which can ensure that the rubber ball and water will not leak during the transfer process, thus maintaining the cleanliness and efficiency of the cleaning device. Since the flange 18 connection uses bolts or other fasteners for fixing, it has a high connection strength and can withstand greater pressure and impact force, ensuring the stability and safety of the pipeline. The flange 18 connection is easy to disassemble and reinstall, so when the pipeline needs to be repaired or replaced, it can be operated very conveniently, reducing maintenance costs and time.

[0055] This application has the following beneficial effects:

[0056] (1) Due to the effect of the energy enhancer 17, no hard scale will be generated on the pipe wall of the heat exchange equipment 5 such as the condenser, effectively controlling further corrosion inside the pipe;

[0057] (2) The energy booster 17 is arranged in the ball receiver, so as to reasonably utilize the space inside the ball receiver and reduce the installation cost. The two-in-one design of the energy booster 17 and the ball receiver reduces the volume and facilitates transportation.

[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or terminal device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or terminal device. In the absence of further restrictions, the elements defined by the sentence "include..." or "comprise..." do not exclude the existence of other elements in the process, method, article or terminal device including the elements. In addition, in this article, "greater than", "less than", "exceed" and the like are understood to exclude the number itself; "above", "below", "within" and the like are understood to include the number itself.

[0059] Although the above embodiments have been described, once the technical personnel in the field know the basic creative concept, they can make other changes and modifications to these embodiments. Therefore, the above description is only the embodiment of the utility model, and it does not limit the patent protection scope of the utility model. Any equivalent structure or equivalent process transformation made by using the contents of the utility model specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the utility model.

Claims

1. A rubber ball collector, comprising a cylinder, the cylinder being provided with a water inlet, a ball loading chamber, a water outlet and a ball outlet, the ball loading chamber being provided with a ball collecting assembly, characterized in that: The rubber ball receiver also includes an energy booster, which is arranged in the ball loading chamber.

2. The rubber ball collector according to claim 1, characterized in that: The ball receiving assembly comprises a flower plate, which is obliquely arranged in the ball loading chamber, and is used to intercept the rubber balls entering the ball loading chamber from the water inlet and guide them to the ball outlet.

3. The rubber ball collector according to claim 2, characterized in that: There are multiple energy boosters, which are distributed on both sides of the flower plate.

4. The rubber ball collector according to claim 1, characterized in that: The outer walls of the water inlet and the water outlet are respectively provided with flanges.

5. A cleaning device, characterized in that: It includes a rubber ball recovery and delivery mechanism, a rubber ball delivery pump and a rubber ball receiver. The output end of the rubber ball recovery and delivery mechanism is connected to the input port of the rubber ball delivery pump through a first pipe, the output port of the rubber ball delivery pump is connected to the input port of a heat exchange device through a second pipe, the output port of the heat exchange device is connected to the water inlet of the rubber ball receiver through a third pipe, the ball outlet of the rubber ball receiver is connected to the input port of the ball recovery and delivery mechanism through a fourth pipe, and the water outlet of the rubber ball receiver is connected to a fifth pipe.

6. The cleaning device according to claim 5, characterized in that: It also includes a control cabinet, which is arranged on one side of the rubber ball collector. The energy booster of the rubber ball collector is connected to the control cabinet through a connecting line. The cylinder of the rubber ball collector is also provided with an opening, and the connecting line passes through the opening.

7. The cleaning device according to claim 6, characterized in that: The first pipeline and / or the second pipeline and / or the third pipeline and / or the fourth pipeline and / or the fifth pipeline are provided with valves, and the valves are connected to the control cabinet through electric wires.

8. The cleaning device according to claim 5, characterized in that: The ball outlet of the rubber ball collector is connected to the fourth pipeline via a flange, and the rubber ball collector is connected to the fifth pipeline via a flange.

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