Glue injection heat insulation aluminum profile deformation detection tool
By designing the deformation detection of the insulation aluminum profile, using the pressure sensor to monitor the force of aluminum profiles to solve the problem of scrap caused by the deformation of aluminum profile, and achieve the effect of rapid and accurate detection and reduction of the scrap rate.
Patent Information
- Application Number
- CN202421216081.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Existing aluminum profiles are prone to deformation after glue injection, resulting in batch scrapping of products and lack of rapid testing devices, resulting in high scrap rate.
Designed a kind of deformation detection workpiece of the aluminum profile, including detecting the base, the pressure sensor and the control panel. By slowly sliding the aluminum material along the guide rail, the force detected by the pressure sensor is monitored. Transformed.
The deformation of aluminum profiles is achieved quickly and accurately, reducing product scrap rate and improving production efficiency.
Smart Images

Figure CN222419033U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deformation detection of glue-injected heat-insulating aluminum profiles, in particular to a deformation detection tool for glue-injected heat-insulating aluminum profiles. Background Art
[0002] Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods. They are widely used, one of which is as door and window frames. The popular aluminum door frames and door panels on the market have beautiful appearance and are not easy to rust. Existing aluminum profiles are prone to deformation after injection, resulting in mass scrapping of products. In addition, there is no relevant device for rapid deformation detection of aluminum profiles in existing factories, resulting in a high scrap rate of products.
[0003] In order to avoid the above problems, a deformation detection tool for glue-injected heat-insulating aluminum profiles is proposed, which can quickly perform deformation detection on aluminum profiles. Utility Model Content
[0004] The utility model aims to provide a deformation detection tool for glue-injected heat-insulating aluminum profiles to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deformation detection tool for injection-insulated aluminum profiles, comprising a detection base, a mounting plate is fixedly arranged in the middle of the bottom end of the inner wall of the detection base, a fixing seat and a fixing plate are fixedly arranged on both sides of the top end of the mounting plate, a cylinder is fixedly arranged on the top end of the fixing seat, a connecting block is fixedly connected to the movable end of the cylinder, a second placement seat is fixedly arranged on one side of the connecting block, a threaded rod is threadedly arranged on one end of one side of the detection base and the top of one side of the fixing plate, a knob is fixedly arranged on one end of the two threaded rods, a rotating seat is rotatably arranged on the ends of the two threaded rods away from the knobs, a first placement seat is fixedly arranged on the ends of the two rotating seats away from the threaded rods, pressure sensors are fixedly arranged inside the two first placement seats and inside the second placement seats, telescopic rods and telescopic springs are fixedly arranged on the surfaces of the three pressure sensors, and an auxiliary block is fixedly arranged on the ends of the telescopic rods and the telescopic springs on the same side away from the pressure sensors.
[0006] The glue-injected thermal insulation aluminum profile is slowly slid along two guide rails, and the force exerted on the three balls by the glue-injected thermal insulation aluminum profile is monitored through three pressure sensors. If the maximum value of one of the detected forces is greater than the preset value, the corresponding pressure sensor will feedback the signal to the control panel, and the control panel will control the display screen to display relevant data and determine the deformation of the glue-injected thermal insulation aluminum profile. If the maximum values of the three detected forces are all preset values, the glue-injected thermal insulation aluminum profile is normal and there is no deformation.
[0007] Preferably, the three auxiliary blocks are each provided with a rolling groove at one end away from the telescopic rod, and balls are rollingly arranged inside the three rolling grooves. The arrangement of the balls can ensure the stable movement of the glue-injected heat-insulating aluminum profile.
[0008] Preferably, threaded holes are provided at the connection points between the detection base and the fixing plate and the two threaded rods respectively, and the provision of the threaded holes facilitates the stable operation of the threaded rods.
[0009] Preferably, fixing bars are fixedly provided on both sides of the bottom end of the inner wall of the detection base, and guide rails are fixedly provided on the top ends of the two fixing bars. The provision of the two guide rails facilitates the stable movement of the glue-injected heat-insulating aluminum profile.
[0010] Preferably, a control panel and a display screen are fixedly mounted on one end of the detection base away from the threaded rod, so that the detection values of the three pressure sensors can be displayed in real time on the display screen.
[0011] Preferably, the three telescopic springs are respectively sleeved on the surfaces of the three telescopic rods.
[0012] Preferably, fixing parts are fixedly provided at the four corners of the bottom end of the detection base, and fixing holes are opened in the middle of the four fixing parts. The arrangement of the four fixing parts and the four fixing holes facilitates the fixed installation of the detection base.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The glue-injected thermal insulation aluminum profile is slowly slid along two guide rails, and the force exerted on the three balls by the glue-injected thermal insulation aluminum profile is monitored through three pressure sensors. If the maximum value of one of the detected forces is greater than the preset value, the corresponding pressure sensor will feedback the signal to the control panel, and the control panel will control the display screen to display relevant data and determine the deformation of the glue-injected thermal insulation aluminum profile. If the maximum values of the three detected forces are all preset values, the glue-injected thermal insulation aluminum profile is normal and there is no deformation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2 It is a front cross-sectional view of the utility model;
[0017] Figure 3 It is an enlarged view of part A of the utility model;
[0018] Figure 4 It is an enlarged view of part B of the utility model.
[0019] In the figure: 1. detection base; 2. fixing bar; 3. guide rail; 4. mounting plate; 5. fixing seat; 6. fixing plate; 7. threaded hole; 8. threaded rod; 9. knob; 10. rotating seat; 11. first mounting seat; 12. pressure sensor; 13. cylinder; 14. connecting block; 15. second mounting seat; 16. telescopic rod; 17. telescopic spring; 18. auxiliary block; 19. rolling groove; 20. ball; 21. control panel; 22. display screen; 23. fixing piece; 24. fixing hole. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] See also Figure 1-4 The utility model provides a deformation detection tool for injection-insulated aluminum profiles, comprising a detection base 1, a mounting plate 4 is fixedly arranged in the middle of the bottom end of the inner wall of the detection base 1, a fixing seat 5 and a fixing plate 6 are respectively fixedly arranged on both sides of the top of the mounting plate 4, a cylinder 13 is fixedly arranged on the top of the fixing seat 5, a connecting block 14 is fixedly connected to the movable end of the cylinder 13, a second placement seat 15 is fixedly arranged on one side of the connecting block 14, a threaded rod 8 is threadedly arranged on one end of one side of the detection base 1 and the top of one side of the fixing plate 6, a knob 9 is fixedly arranged on one end of the two threaded rods 8, a rotating seat 10 is rotatably arranged on the ends of the two threaded rods 8 away from the knob 9, a first placement seat 11 is fixedly arranged on the ends of the two rotating seats 10 away from the threaded rod 8, and the interiors of the two first placement seats 11 and the second placement seats 15 are Pressure sensors 12 are fixedly installed inside, and telescopic rods 16 and telescopic springs 17 are fixedly set on the surfaces of the three pressure sensors 12. Auxiliary blocks 18 are fixedly set on the ends of the telescopic rods 16 and telescopic springs 17 on the same side, away from the pressure sensors 12. The glue-injected thermal insulation aluminum profile is slowly slid along the two guide rails 3, and the three pressure sensors 12 monitor the force exerted by the glue-injected thermal insulation aluminum profile on the three balls 20. If the maximum value of one of the detected forces is greater than the preset value, the corresponding pressure sensor 12 will feedback the signal to the control panel 21, and the control panel 21 will control the display screen 22 to display relevant data and determine the deformation of the glue-injected thermal insulation aluminum profile. If the three maximum values of the detected forces are all preset values, the glue-injected thermal insulation aluminum profile is normal and there is no deformation.
[0022] The ends of the three auxiliary blocks 18 away from the telescopic rod 16 are all provided with rolling grooves 19, and balls 20 are rolled inside the three rolling grooves 19. The connection between the detection base 1 and the fixing plate 6 and the two threaded rods 8 is provided with threaded holes 7, and the two sides of the bottom end of the inner wall of the detection base 1 are fixedly provided with fixing bars 2, and the top ends of the two fixing bars 2 are fixedly provided with guide rails 3;
[0023] When in use, the setting of the ball 20 can ensure the stable movement of the glue-injected heat-insulating aluminum profile, the setting of the threaded hole 7 facilitates the stable operation of the threaded rod 8, and the setting of the two guide rails 3 facilitates the stable movement of the glue-injected heat-insulating aluminum profile;
[0024] A control panel 21 and a display screen 22 are fixedly mounted on one end of the detection base 1 away from the threaded rod 8. Three telescopic springs 17 are respectively sleeved on the surfaces of the three telescopic rods 16. The four corners at the bottom of the detection base 1 are fixedly provided with fixing members 23. The middle parts of the four fixing members 23 are provided with fixing holes 24.
[0025] When in use, the display screen 22 can conveniently display the detection values of the three pressure sensors 12 in real time, and the detection base 1 can be conveniently fixed and installed by the arrangement of four fixing members 23 and four fixing holes 24 .
[0026] When the embodiment of the present application is in use: first, the glue-injected heat-insulating aluminum profile is placed on the two guide rails 3, and by turning the two knobs 9, the two threaded rods 8 are driven to rotate, thereby pushing the two rotating seats 10 and two of the auxiliary blocks 18 to move, and at the same time, the connecting block 14 is driven to move upward by the cylinder 13, thereby driving another auxiliary block 18 and other structures to move upward, so that the three balls 20 just contact one end of the surface of the glue-injected heat-insulating aluminum profile, and then the glue-injected heat-insulating aluminum profile is slowly slid along the two guide rails 3, and the three pressure sensors 12 monitor the force exerted by the glue-injected heat-insulating aluminum profile on the three balls 20. If the maximum value of one of the detected forces is greater than the preset value, the corresponding pressure sensor 12 will feedback the signal to the control panel 21, and the control panel 21 will control the display screen 22 to display relevant data and determine the deformation of the glue-injected heat-insulating aluminum profile. If the maximum values of the three detected forces are all preset values, the glue-injected heat-insulating aluminum profile is normal and there is no deformation.
[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A deformation detection tool for injection-insulated aluminum profiles, comprising a detection base (1), characterized in that: A mounting plate (4) is fixedly arranged in the middle of the bottom end of the inner wall of the detection base (1), a fixing seat (5) and a fixing plate (6) are fixedly arranged on both sides of the top end of the mounting plate (4), a cylinder (13) is fixedly arranged on the top end of the fixing seat (5), a connecting block (14) is fixedly connected to the movable end of the cylinder (13), a second placement seat (15) is fixedly arranged on one side of the connecting block (14), a threaded rod (8) is threadedly arranged on one end of one side of the detection base (1) and the top of one side of the fixing plate (6), a knob (9) is fixedly arranged on one end of the two threaded rods (8), and the two A rotating seat (10) is rotatably provided at one end of the threaded rod (8) away from the knob (9); a first placement seat (11) is fixedly provided at one end of the two rotating seats (10) away from the threaded rod (8); pressure sensors (12) are fixedly installed inside the two first placement seats (11) and inside the second placement seat (15); telescopic rods (16) and telescopic springs (17) are fixedly provided on the surfaces of the three pressure sensors (12); and auxiliary blocks (18) are fixedly provided at one end away from the pressure sensors (12) between the telescopic rods (16) and the telescopic springs (17) on the same side.
2. The deformation detection tool for glue-injected heat-insulating aluminum profile according to claim 1 is characterized by: The three auxiliary blocks (18) are each provided with a rolling groove (19) at one end away from the telescopic rod (16), and balls (20) are each rollingly arranged inside the three rolling grooves (19).
3. The deformation detection tool for injection-insulated aluminum profiles according to claim 1 is characterized in that: Threaded holes (7) are provided at the connection points between the detection base (1) and the fixing plate (6) and the two threaded rods (8).
4. The deformation detection tool for injection-insulated aluminum profiles according to claim 1 is characterized in that: Fixing bars (2) are fixedly arranged on both sides of the bottom end of the inner wall of the detection base (1), and guide rails (3) are fixedly arranged on the top ends of the two fixing bars (2).
5. The deformation detection tool for injection-insulated aluminum profiles according to claim 1 is characterized in that: A control panel (21) and a display screen (22) are fixedly mounted on one end of the detection base (1) away from the threaded rod (8).
6. The deformation detection tool for injection-insulated aluminum profiles according to claim 1 is characterized in that: The three telescopic springs (17) are respectively sleeved on the surfaces of the three telescopic rods (16).
7. The deformation detection tool for injection-insulated aluminum profiles according to claim 1 is characterized by: The four corners at the bottom of the detection base (1) are all fixedly provided with fixing parts (23), and the middle parts of the four fixing parts (23) are all provided with fixing holes (24).