Wireless charging device for track inspection robot

By designing a wireless charging device including charging foundation, railway, water filtration, contact mechanism, and elastic mechanism, the problem of highly regulating difficulties and rainwater corrosion in existing technologies to solve the problem of high efficiency and rainwater corrosion of railway robots. Safe wireless charging.

CN222423325UActive Publication Date: 2025-01-28DATANG LUBEI POWER GENERATION
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Patent Information

Application Number
CN202323416425.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2025-01-28
Estimated Expiration
2033-12-14

AI Technical Summary

Technical Problem

The existing railway robot wireless charging device is difficult to dynamically adjust the height of the charging module, and the split structure is susceptible to rainwater corrosion, which affects charging efficiency and safety.

Method used

A wireless charging device includes a wireless charging device including charging foundation, rail rails, water filter plates, contact mechanisms and elastic mechanisms. The contact mechanism drives the vertical rise of the power supply base through the hydraulic oil cylinder, and maintains stability through the vertical width rod. The elastic mechanism adjusts the height of the charging module through the wire tube and the reset spring to avoid rainwater corrosion.

Benefits of technology

The convenient charging of robots of different specifications is achieved, the difficulty of manual docking is avoided, the charging efficiency and security are improved, and the cable is corroded.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a track inspection robot wireless charging device, which relates to the technical field of railway robots and comprises a charging foundation, rails are arranged on two sides of the top end of the charging foundation, the bottom end of the charging foundation is connected with a water filtering plate body in a penetrating manner, and a contact mechanism is arranged in the charging foundation. The contact mechanism drives the charging equipment to vertically ascend and descend, so that the charging equipment makes contact with the bottom of the inspection robot to charge the robot, an elastic mechanism is arranged at the top end of the contact mechanism, and the elastic mechanism correspondingly stretches out and draws back according to the height difference of a chassis of the inspection robot. And the inspection robots of different specifications can be conveniently charged. In the using process, the first wire conduit and the second wire conduit are arranged, then the wireless charging module is supported, the height of the wireless charging module is adjusted according to the height of a chassis of the robot, and the second wire conduit slides on the outer side of a guide sliding groove through a guide sliding block on the outer side.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway robots, and in particular to a wireless charging device for a track inspection robot. Background Art

[0002] The railway intelligent inspection robot mainly carries detection devices such as infrared thermal imagers and visible light cameras, which can transmit images and data to the remote monitoring system, add potential accidents and fault precursors during operation to the inspection robot, and perform automatic judgment and alarm.

[0003] Today's inspection robots use magnetic fields to transfer energy between chargers and power-consuming devices, and no wires are needed to connect the two. Therefore, both the chargers and power-consuming devices have no exposed conductive contacts. However, the chassis of the robots are at different heights, and the charging device requires manual docking of the wireless charging module. However, during the docking process, it is difficult to dynamically adjust the height of the wireless charging module according to the robot chassis. In addition, the charging device has a split structure, and external rainwater will cause corrosion or short circuit to the connecting cables, which will affect the difficulty and efficiency of charging multiple groups of robots. Summary of the invention

[0004] The purpose of the utility model is to provide a wireless charging device for a rail inspection robot to solve the above-mentioned defects caused by the prior art.

[0005] A wireless charging device for a rail inspection robot comprises a charging foundation, rails are arranged on both sides of the top of the charging foundation, a water filter plate is connected through the bottom of the charging foundation, a contact mechanism is arranged inside the charging foundation, the contact mechanism drives a charging device to perform vertical lifting, so that the charging device contacts the bottom of the inspection robot to charge the robot, an elastic mechanism is arranged on the top of the contact mechanism, the elastic mechanism performs corresponding expansion and contraction processing according to the height difference of the chassis of the inspection robot, so as to facilitate the charging of inspection robots of different specifications.

[0006] Preferably, the contact mechanism includes a power supply base, a vertical guide rod and a hydraulic cylinder, the hydraulic cylinder is arranged inside the charging foundation, the output end of the hydraulic cylinder is connected to the bottom end of the power supply base, and the two sides of the power supply base are penetrated by vertical guide rods.

[0007] Preferably, the power supply base is connected to a wire tube 1 and a wire tube 2 which are arranged at equal intervals at the top.

[0008] Preferably, the elastic mechanism includes wire tube one, wire tube two, a wireless charging module, a guide slider, a guide slot, a threading hole and a reset spring. The wire tube one is provided with a guide slot in a ring shape inside, a reset spring is arranged inside the guide slot, the top of the reset spring is connected to the guide slider, the guide slider is distributed in a ring shape on the wire tube two, a wireless charging module is arranged on the top of the wire tube two, and a threading hole is provided in a ring shape inside the wire tube two.

[0009] Preferably, the second wire tube is connected to the input end of the wireless charging module through a power supply line running through the inside.

[0010] Preferably, the second wire tube is connected to the power supply line through a wire threading hole opened through the inside.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. During use, the first and second wire tubes are set to support the wireless charging module. The height of the wireless charging module is adjusted according to the chassis height of the robot, and the second wire tube slides on the outside of the guide slot through the guide slider set on the outside. When the wireless charging module comes into contact with the chassis of the robot, the second wire tube is pressed down with the height of the chassis of the robot, and the height of the second wire tube is automatically adjusted, which is convenient for charging inspection robots at different heights.

[0013] 2. During use, the power supply base is driven to rise vertically by the hydraulic cylinder, and multiple sets of vertical guide rods are set to guide the two sides of the power supply base to prevent the power supply base from shifting during the lifting process. At the same time, the outer side of the cable is wrapped with wire tube 1 and wire tube 2 to prevent the cable from being corroded by rain during frequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the structure of the charging foundation in the utility model when viewed from above.

[0016] Figure 3 It is a schematic structural diagram of a front section of a charging foundation in the present utility model.

[0017] Figure 4 It is a schematic diagram of the structure of a top-down section of a wire tube in the utility model.

[0018] Figure 5 It is a structural schematic diagram of a partial cross-section of the wire tube in the utility model.

[0019] in:

[0020] 1. Charging foundation; 2. Rails; 3. Power supply base; 4. Wire tube one; 5. Wire tube two; 6. Wireless charging module; 7. Contact mechanism; 8. Water filter plate; 9. Vertical guide rod; 10. Hydraulic cylinder; 11. Power supply line; 12. Guide slider; 13. Guide slide; 14. Threading hole; 15. Reset spring; 16. Elastic mechanism. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figures 1 to 5 As shown, a wireless charging device for a rail inspection robot includes a charging foundation 1, rails 2 are arranged on both sides of the top of the charging foundation 1, a water filter plate 8 is penetrated and connected to the bottom of the charging foundation 1, a contact mechanism 7 is arranged inside the charging foundation 1, the contact mechanism 7 drives the charging device to perform vertical lifting, so that the charging device contacts the bottom of the inspection robot to charge the robot, and an elastic mechanism 16 is arranged on the top of the contact mechanism 7, and the elastic mechanism 16 performs corresponding expansion and contraction processing according to the height difference of the chassis of the inspection robot, so as to facilitate the charging of inspection robots of different specifications.

[0023] In this embodiment, the contact mechanism 7 includes a power supply base 3, a vertical guide rod 9 and a hydraulic cylinder 10. The hydraulic cylinder 10 is arranged inside the charging foundation 1. The output end of the hydraulic cylinder 10 is connected to the bottom end of the power supply base 3. The two sides of the power supply base 3 are penetrated by the vertical guide rod 9, and the two sides of the power supply base 3 are positioned and guided by the vertical guide rod 9.

[0024] In this embodiment, the power supply base 3 is connected to the wire pipe 1 4 and the wire pipe 2 5 arranged at equal intervals at the top, and the power supply base 3 is used to power the robot, and the power supply is performed on multiple groups of robots.

[0025] In this embodiment, the elastic mechanism 16 includes a wire tube 1 4, a wire tube 2 5, a wireless charging module 6, a guide slider 12, a guide slot 13, a threading hole 14 and a reset spring 15. The guide slot 13 is provided in an annular shape inside the wire tube 1 4. A reset spring 15 is provided inside the guide slot 13. The top of the reset spring 15 is connected to the guide slider 12. The guide slider 12 is distributed in an annular shape on the wire tube 2 5. The top of the wire tube 2 5 is provided with a wireless charging module 6. The wire tube 2 5 is provided with a threading hole 14 in an annular shape inside. The wire tube 2 5 is positioned by the guide slider 12 to prevent corrosion of the cable by external rainwater.

[0026] In this embodiment, the wire tube 2 5 is connected to the input end of the wireless charging module 6 through the power supply line 11 running through the inside, and the bottom of the robot is contacted and powered by the charging module 6 .

[0027] In this embodiment, the wire tube 2 5 is connected to the power supply line 11 through a wire threading hole 14 formed inside, and the equipment is powered by the wire tube 2 5, which facilitates power supply to robots of different heights.

[0028] The practical application of this rail inspection robot wireless charging device includes the following work contents:

[0029] Step 1: The operator fits the tires of the inspection robot to the rails 2 so that the inspection robot moves outside the charging base 1. When multiple groups of inspection robots move to the top of the corresponding wireless charging modules 6, the operator first turns on the hydraulic cylinder 10 to drive the power supply base 3 to rise vertically. The power supply base 3 is vertically guided by the vertical guide rods 9 arranged on both sides.

[0030] Step 2: The operator takes out the power supply line 11 provided inside the power supply base 3, inserts the power supply line 11 into the inside of the wire tube 1 4, and then inserts the power supply line 11 into the wire threading hole 14 provided inside the wire tube 2 5, so that the output end of the power supply line 11 is connected to the access end of the charging module 6, thereby completing the power connection process of the device;

[0031] Step 3: When the charging module 6 and the lithium battery of the inspection robot are in contact with each other, when the charging module 6 moves upward, the charging module 6 transmits the pressure to the inside of the wire tube 2 5, and the wire tube 2 5 slides vertically in the guide groove 13 opened at the inner end of the wire tube 1 4 through the guide slider 12 arranged on the outside, and the reset spring 15 supports the bottom end of the guide slider 12 to prevent the charging module 6 from being unable to be effectively reset after sliding during the downward movement;

[0032] Step 4: When the charging module 6 is working, the input end converts the AC mains into DC power through a full-bridge rectifier circuit, or uses a 24V DC power end to directly power the system, thereby completing the power supply processing of the lithium battery inside the robot. At the same time, when rainwater from the outside flows into the interior of the charging foundation 1, the charging foundation 1 discharges the rainwater through the water filter plate 8 arranged at the bottom to prevent rainwater from accumulating inside the charging foundation 1.

[0033] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. A wireless charging device for a rail inspection robot, characterized in that: The invention comprises a charging foundation (1), rails (2) are arranged on both sides of the top of the charging foundation (1), a water filter plate (8) is connected through the bottom of the charging foundation (1), a contact mechanism (7) is arranged inside the charging foundation (1), the contact mechanism (7) drives the charging device to be lifted vertically so that the charging device contacts the bottom of the inspection robot to charge the robot, and an elastic mechanism (16) is arranged at the top of the contact mechanism (7), the elastic mechanism (16) performs corresponding expansion and contraction processing according to the height difference of the chassis of the inspection robot, so as to facilitate the charging of inspection robots of different specifications.

2. A wireless charging device for a rail inspection robot according to claim 1, characterized in that: The contact mechanism (7) comprises a power supply base (3), a vertical guide rod (9) and a hydraulic cylinder (10); the hydraulic cylinder (10) is arranged inside the charging foundation (1); the output end of the hydraulic cylinder (10) is connected to the bottom end of the power supply base (3); and the two sides of the power supply base (3) are penetrated by the vertical guide rods (9).

3. A wireless charging device for a rail inspection robot according to claim 2, characterized in that: The power supply base (3) is connected to the wire pipe 2 (5) through the wire pipe 1 (4) arranged at equal intervals at the top.

4. A wireless charging device for a rail inspection robot according to claim 1, characterized in that: The elastic mechanism (16) comprises a wire tube 1 (4), a wire tube 2 (5), a wireless charging module (6), a guide slider (12), a guide slot (13), a threading hole (14) and a reset spring (15). The guide slot (13) is provided in an annular shape inside the wire tube 1 (4). A reset spring (15) is provided inside the guide slot (13). The top end of the reset spring (15) is connected to the guide slider (12). The guide slider (12) is distributed in an annular shape on the wire tube 2 (5). The wireless charging module (6) is provided at the top end of the wire tube 2 (5). The threading hole (14) is provided in an annular shape inside the wire tube 2 (5).

5. A wireless charging device for a rail inspection robot according to claim 4, characterized in that: The second conductor tube (5) is connected to the input end of the wireless charging module (6) via a power supply line (11) running through the inside.

6. A wireless charging device for a rail inspection robot according to claim 4, characterized in that: The second wire tube (5) is connected to the power supply line (11) through a wire threading hole (14) formed inside.