Integrated controller with rapid maintenance function

Abstract

The utility model relates to the technical field of controllers, and discloses an integrated controller with a rapid maintenance function, which comprises a fixing frame, the top end of the fixing frame is fixedly connected with left and right opposite limiting grooves, the inner walls of the limiting grooves are fixedly connected with limiting rods, and the outer sides of the middle ends of the limiting rods are slidably connected with sliding blocks. A clamping block is fixedly connected to the inner side of the sliding block, a fixing rod is fixedly connected to the front end of the sliding block, a spring is arranged on the outer side of the rear end of the fixing rod, a main machine is arranged at the top end of the fixing frame, clamping grooves which are opposite left and right are formed in the outer side of the main machine, and the clamping grooves are connected with the clamping block in a clamped mode. According to the utility model, through the quick disassembly design, maintenance personnel can quickly disassemble key components or modules of the controller, so that the maintenance can be quickly carried out. Therefore, the downtime of equipment can be greatly reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of controllers, in particular to an integrated controller with a rapid maintenance function. Background Art

[0002] With the continuous improvement of industrial automation, integrated controllers play an increasingly important role in various production equipment and systems. These controllers are responsible for managing and monitoring the production process to ensure the normal operation and production efficiency of the equipment. However, traditional integrated controllers have some challenges in maintenance and upkeep, such as long maintenance cycles, complex maintenance processes, and high maintenance personnel skill requirements. In order to solve these problems, integrated controllers with fast maintenance functions have emerged. This type of controller combines advanced technology and design concepts to simplify the maintenance process, shorten downtime, reduce maintenance costs, and reduce dependence on maintenance personnel skills.

[0003] After searching, the existing patent (Announcement No.: CN206251077U) discloses a sealed integrated controller, which has a shell and a cover plate covering the top of the shell, the bottom of the shell is fixed with a first lead-out terminal, a second lead-out terminal, and a third lead-out terminal, the middle of the inner cavity of the shell is fixed with an upper discrete component assembly board through the first lead-out terminal, the second lead-out terminal and the third lead-out terminal, the upper discrete component assembly board is provided with a control circuit, a drive circuit and an isolation transformer, the bottom of the inner cavity of the shell is welded with a field effect tube chip and a conductive strip through a ceramic copper clad plate; the first lead-out terminal is connected to the control power supply, the second lead-out terminal is connected to the load power supply, the inner end is connected to the D pole of the field effect tube chip through a conductive strip, and the third lead-out terminal is connected to the load. The controller adopts a modular design scheme, modularizes the timing circuit of a certain function, completes the complex timing control function in a limited design space, and the product wiring is simple and reliable, which makes up for the shortcomings of the traditional relay control circuit.

[0004] However, in the actual use of the above solution, the integrated controller needs to be disassembled as a whole for maintenance, which is a complicated procedure and cannot be quickly maintained. If the controller cannot be quickly maintained, maintenance personnel may need longer time to diagnose and repair the fault. This will lead to longer equipment downtime and affect production efficiency. The inability to quickly maintain means that the maintenance process is more complicated and may require more manpower and material resources, thereby increasing maintenance costs.

[0005] In view of this, the utility model proposes an integrated controller with a rapid maintenance function. Utility Model Content

[0006] The utility model provides an integrated controller with a rapid maintenance function, which solves the problem of inconvenient maintenance in the related art.

[0007] The technical solution of the utility model is as follows: an integrated controller with a quick maintenance function, comprising a fixed frame, the top of the fixed frame is fixedly connected with left and right opposite limit grooves, the inner wall of the limit groove is fixedly connected with a limit rod, a slider is slidably connected to the outer side of the middle end of the limit rod, a locking block is fixedly connected to the inner side of the slider, the front end of the slider is fixedly connected with a fixing rod, a spring is arranged on the outer side of the rear end of the fixing rod, a mainframe is arranged on the top of the fixed frame, and left and right opposite locking grooves are opened on the outer side of the mainframe, and the locking grooves are locked with the locking block.

[0008] Preferably, a cooling bin is provided on the inner side of the top end of the fixing frame, and a water inlet pipe is fixedly connected to the bottom side of the front end of the cooling bin.

[0009] Preferably, a delivery pump is fixedly connected to the right side of the water inlet pipe, and a connecting pipe is fixedly connected to the right side of the delivery pump.

[0010] Preferably, a heat sink is fixedly connected to the rear side of the connecting pipe, and the heat sink is fixedly connected to the delivery pump.

[0011] Preferably, evenly distributed ventilation pipes are provided on the outside of the heat dissipation box, and evenly distributed communication holes are provided on the inside of the heat dissipation box.

[0012] Preferably, a water outlet pipe is fixedly connected to the rear side of the heat dissipation box, and the water outlet pipe is fixedly connected to the cooling bin.

[0013] Preferably, a protection box is fixedly connected to the outer side of the top end of the water inlet pipe, and evenly distributed fans are fixedly connected to the left side of the protection box.

[0014] Preferably, the protective box is fixedly connected to the fixing frame.

[0015] The working principle and beneficial effects of the utility model are:

[0016] In the utility model, by pulling the fixing rod, the locking block is driven to move forward and backward, so as to control whether the locking block is engaged with the slot, and whether the fixing frame is connected to the host, so as to quickly disassemble the host. The quick-disassembly design allows maintenance personnel to quickly disassemble the key components or modules of the controller, so as to quickly perform maintenance. This can greatly reduce the downtime of the equipment and improve production efficiency;

[0017] In the utility model, the coolant in the cooling bin is extracted by the delivery pump through the water inlet pipe, and is delivered into the heat dissipation box through the connecting pipe, and is delivered back to the cooling bin through the water outlet pipe to complete the cycle. At the same time, the hot air that replaces the heat between the inside of the ventilation pipe and the inner wall of the ventilation pipe is extracted by the fan, and the cold air outside is extracted to continue the replacement, so as to circulate and cool the host at the top of the fixed frame. If the temperature of the controller is too high, its performance and stability may be reduced, and its life may be shortened. Through circulatory cooling, the operating temperature of the controller can be effectively reduced, the aging speed of hardware can be slowed down, and the life of the equipment can be extended. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] Figure 1 This is a schematic diagram of the front three-dimensional structure of the utility model;

[0020] Figure 2 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the limiting groove of the utility model;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the fixing frame of the utility model;

[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the fan of the utility model;

[0024] Figure 6 It is a three-dimensional structural schematic diagram of the delivery pump of the utility model;

[0025] Figure 7 It is a schematic diagram of the three-dimensional structure of the heat dissipation box of the utility model.

[0026] In the figure: 1. fixing frame; 2. main unit; 3. card slot; 4. limit slot; 5. limit rod; 6. slide block; 7. locking block; 8. fixing rod; 9. spring; 10. water inlet pipe; 11. delivery pump; 12. connecting pipe; 13. heat sink; 14. ventilation pipe; 15. connecting hole; 16. water outlet pipe; 17. protection box; 18. fan; 19. cooling chamber. DETAILED DESCRIPTION

[0027] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0028] A preferred embodiment of an integrated controller with a rapid maintenance function provided by the utility model is as follows: Figures 1 to 7 As shown: an integrated controller with a quick maintenance function comprises a fixing frame 1, a limiting groove 4 opposite to the left and the right is fixedly connected to the top of the fixing frame 1, the limiting groove 4 is supported and fixed by the fixing frame 1, a limiting rod 5 is fixedly connected to the inner wall of the limiting groove 4, the limiting rod 5 is fixed by the limiting groove 4, a slider 6 is slidably connected to the outer side of the middle end of the limiting rod 5, the slider 6 is limited by the limiting rod 5, a clamping block 7 is fixedly connected to the inner side of the slider 6, the clamping block 7 is fixed by the slider 6, a fixing rod 8 is fixedly connected to the front end of the slider 6, the fixing rod 8 is fixed by the slider 6, a spring 9 is arranged on the outer side of the rear end of the fixing rod 8, the spring 9 is limited by the fixing rod 8, a host 2 is arranged on the top of the fixing frame 1, the host 2 is supported and limited by the fixing frame 1, and a clamping groove 3 opposite to the left and the right is opened on the outer side of the host 2, the clamping groove 3 is clamped and connected with the clamping block 7, and the clamping groove 3 is clamped with the clamping block 7, so that the host 2 is fixed by the clamping block 7. Example 2

[0029] Based on Example 1, a preferred embodiment of an integrated controller with a rapid maintenance function provided by the present invention is as follows: Figures 1 to 7 As shown: a cooling bin 19 is provided on the inner side of the top of the fixing frame 1 , a water inlet pipe 10 is fixedly connected to the bottom side of the front end of the cooling bin 19 , and the water inlet pipe 10 is fixed by the fixing frame 1 .

[0030] In this embodiment, a delivery pump 11 is fixedly connected to the right side of the water inlet pipe 10, and the water inlet pipe 10 is fixed by the delivery pump 11. At the same time, the cooling bin 19 and the delivery pump 11 are connected by the water inlet pipe 10. A connecting pipe 12 is fixedly connected to the right side of the delivery pump 11, and the connecting pipe 12 is fixed by the delivery pump 11.

[0031] In this embodiment, a heat sink 13 is fixedly connected to the rear side of the connecting pipe 12 , the delivery pump 11 and the heat sink 13 are connected via the connecting pipe 12 , the heat sink 13 is fixedly connected to the delivery pump 11 , and the delivery pump 11 is fixed via the heat sink 13 .

[0032] In this embodiment, evenly distributed ventilation pipes 14 are opened on the outside of the heat sink 13, and air circulates in the heat sink 13 through the ventilation pipes 14. Evenly distributed connecting holes 15 are opened on the inside of the heat sink 13, and coolant in the heat sink 13 can circulate through the connecting holes 15.

[0033] In this embodiment, a water outlet pipe 16 is fixedly connected to the rear side of the heat sink 13 , and the water outlet pipe 16 is fixed by the heat sink 13 . At the same time, the heat sink 13 and the cooling bin 19 are connected by the slider 6 , and the water outlet pipe 16 is fixedly connected to the cooling bin 19 .

[0034] In this embodiment, a protection box 17 is fixedly connected to the outer side of the top end of the water inlet pipe 10, and the internal structure is protected by the protection box 17. The left side of the protection box 17 is fixedly connected to a uniformly distributed fan 18, and the fan 18 is fixed by the protection box 17. At the same time, the air inside the protection box 17 is extracted and discharged by the fan 18, so as to control the temperature of the internal air.

[0035] In this embodiment, the protection box 17 is fixedly connected to the fixing frame 1 , and the protection box 17 is fixed by the fixing frame 1 .

[0036] The working principle and use process of the utility model are as follows: when the integrated controller with the quick maintenance function is running, the delivery pump 11 first uses the water inlet pipe 10 to extract the coolant on the front side of the cooling bin 19, and at the same time delivers it into the connecting hole 15 on the inner side of the heat dissipation box 13 through the connecting pipe 12, and transfers the heat to the inner wall of the ventilation pipe 14, and the cold air inside the ventilation pipe 14 exchanges heat with the inner wall, and the air inside the ventilation pipe 14 is extracted and discharged by the fan 18, so that the main machine 2 at the top of the fixed frame 1 is cooled through the cooling bin 19. When maintaining the main machine 2, the fixing rod 8 is pulled forward, and the slider 6 and the locking block 7 are driven forward by the fixing rod 8 at the same time, so that the locking block 7 is moved out of the card slot 3, and the fixing frame 1 is locked with the card slot 3, so that the main machine 2 can be quickly removed from the fixing frame 1 for maintenance.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated controller with a quick maintenance function, comprising a fixing frame (1), characterized in that: The top end of the fixed frame (1) is fixedly connected with a limiting groove (4) opposite to the left and right, the inner wall of the limiting groove (4) is fixedly connected with a limiting rod (5), the outer side of the middle end of the limiting rod (5) is slidably connected with a slider (6), the inner side of the slider (6) is fixedly connected with a clamping block (7), the front end of the slider (6) is fixedly connected with a fixing rod (8), and the outer side of the rear end of the fixing rod (8) is provided with a spring (9), the top end of the fixed frame (1) is provided with a main unit (2), the outer side of the main unit (2) is provided with a clamping groove (3) opposite to the left and right, and the clamping groove (3) is clamped and connected with the clamping block (7).

2. The integrated controller with rapid maintenance function according to claim 1, characterized in that: A cooling bin (19) is provided on the inner side of the top end of the fixing frame (1), and a water inlet pipe (10) is fixedly connected to the bottom side of the front end of the cooling bin (19).

3. The integrated controller with rapid maintenance function according to claim 2, characterized in that: The right side of the water inlet pipe (10) is fixedly connected to a delivery pump (11), and the right side of the delivery pump (11) is fixedly connected to a connecting pipe (12).

4. The integrated controller with rapid maintenance function according to claim 3, characterized in that: A heat dissipation box (13) is fixedly connected to the rear side of the connecting pipe (12), and the heat dissipation box (13) is fixedly connected to the delivery pump (11).

5. The integrated controller with rapid maintenance function according to claim 4, characterized in that: The heat dissipation box (13) is provided with evenly distributed ventilation pipes (14) on the outside, and the heat dissipation box (13) is provided with evenly distributed communication holes (15) on the inside.

6. The integrated controller with rapid maintenance function according to claim 4, characterized in that: A water outlet pipe (16) is fixedly connected to the rear side of the heat dissipation box (13), and the water outlet pipe (16) is fixedly connected to the cooling bin (19).

7. The integrated controller with rapid maintenance function according to claim 2, characterized in that: A protection box (17) is fixedly connected to the outer side of the top end of the water inlet pipe (10), and evenly distributed fans (18) are fixedly connected to the left side of the protection box (17).

8. The integrated controller with rapid maintenance function according to claim 7, characterized in that: The protection box (17) is fixedly connected to the fixing frame (1).

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