Car lamp control unit and car lamp assembly

By replacing the die -casting parts in the light control unit into sheet metal parts, and setting the convex part on the surface of the sheet metal parts to achieve the heat -flowing heat dissipation, solve the problem of high cost and weight of the light control unit, improve the heat dissipation effect and structure stability.

CN222424374UActive Publication Date: 2025-01-28CONTINENTAL AUTOMOTIVE (CHANGCHUN) CO LTD
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Patent Information

Application Number
CN202420882325.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-28
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

Currently, the cost and weight of the headlight control unit is higher, mainly due to the high cost and weight of die castings.

Method used

Replace the traditional die casting into sheet metal parts, and set the convex part on the surface of the sheet metal to form a avoidance space for external air to enter to achieve heat -flowing heat dissipation.

Benefits of technology

Effectively reduce the cost and weight of the light control unit, at the same time improve the heat dissipation effect, and avoid the damage of the PCB board component in the assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a car lamp control unit, which comprises an upper cover, a plurality of fixing parts, a plurality of connecting parts, a plurality of connecting parts and a plurality of connecting parts, the edge of the upper cover is provided with a plurality of fixing parts used for fixing the upper cover on a car body, and the upper cover is made of plastics; the upper cover and the sheet metal part are closed in the first direction to form a containing space; and the PCB is fixed in the accommodating space. The cost and the weight of the vehicle lamp control unit can be effectively reduced. The utility model further provides a car lamp assembly which comprises a car lamp and the car lamp control unit.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobiles, in particular to a vehicle light control unit and a vehicle light assembly. Background Art

[0002] With the development of automobile technology, the functions of headlights are becoming more and more abundant. Headlights are mainly controlled by headlight control units (also called LCUs, i.e., Light Control Units), for example, to control the turning on or off of the headlights and the intensity of the headlights.

[0003] refer to Figure 1 The conventional headlight control unit on the current market mainly includes an upper cover 11, a PCB board 12 and a die casting 13. During assembly, the PCB board 12 is fixed to the die casting 13 by bolts 121, and then the buckle 111 on the upper cover 11 and the protrusion 132 on the die casting 13 are engaged to fix the upper cover 11, the PCB board 12 and the die casting 13 together. Finally, the die casting 13 is fixed to the vehicle body through the fixing holes 131 on the edge of the die casting 13 to complete the installation of the headlight control unit.

[0004] However, in the above-mentioned traditional headlight control unit, the die-casting has disadvantages such as high cost, short mold life, and high weight, which further leads to the problem of high cost and high weight of the headlight control unit. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that the current vehicle light control unit has high cost and high weight. The utility model provides a vehicle light control unit and a vehicle light assembly, which can effectively reduce the cost and weight of the vehicle light control unit.

[0006] In order to solve the above technical problems, the embodiment of the utility model discloses a vehicle light control unit, comprising:

[0007] An upper cover, wherein the edge of the upper cover is provided with a plurality of fixing parts for fixing the upper cover to the vehicle body, and the material of the upper cover is plastic;

[0008] A sheet metal part, wherein the upper cover and the sheet metal part are overlapped along a first direction to form a receiving space;

[0009] The PCB board is fixed in the accommodation space.

[0010] By adopting the above technical solution, compared with the traditional headlight control unit, the present application replaces the die casting with a sheet metal part. Compared with the die casting, the sheet metal part is lighter and has a lower cost, thereby making the headlight control unit of the present application embodiment lighter and has a lower cost than the traditional headlight control unit.

[0011] According to another specific embodiment of the utility model, a plurality of convex portions are provided on a surface of the sheet metal component facing away from the PCB board along the first direction;

[0012] The interior of the convex portion is hollow to form an escape space, the escape space is connected to the accommodating space along the first direction, and the escape space escapes components on the PCB board.

[0013] By adopting the above technical solution, by arranging a convex portion on the surface of the sheet metal part and making the interior of the convex portion hollow to form an escape space to avoid components on the PCB board, damage to the components on the PCB board during the assembly process can be effectively avoided.

[0014] According to another specific embodiment of the utility model, gaps are formed between the plurality of protrusions, and the gaps can allow outside air to enter.

[0015] By adopting the above technical solution, the gaps formed by the multiple protrusions can allow outside air to enter, thereby achieving heat convection to take away more heat, thereby improving the heat dissipation effect of the headlight control unit.

[0016] According to another specific embodiment of the utility model, it is characterized in that the surface of the sheet metal part is plated with a black oxide film.

[0017] By adopting the above technical solution, by plating a black oxide film on the surface of the sheet metal part, the heat radiation of the sheet metal part can be increased, and the heat dissipation effect of the headlight control unit can be improved.

[0018] According to another specific embodiment of the utility model, a plug-in interface is provided on the top of the upper cover;

[0019] The plug interface is used for electrical connection between the PCB board and external components.

[0020] According to another specific embodiment of the utility model, along the first direction, the edge of the plug interface protrudes toward a side away from the accommodating space to form a side wall;

[0021] The side wall outer sleeve is provided with a sealing ring.

[0022] By adopting the above technical solution, a sealing ring is sleeved on the side wall of the plug interface to prevent water, moisture, etc. from entering the accommodation space through the plug interface and affecting the performance of the PCB board.

[0023] According to another specific embodiment of the present invention, the fixing portion is a fixing hole.

[0024] According to another specific embodiment of the present invention, along the first direction, a surface of the sheet metal component facing the PCB board is provided with a plurality of abutting portions, and the abutting portions abut against the PCB board.

[0025] By adopting the above technical solution, the PCB board can be better supported by providing an abutting portion on the sheet metal component to abut against the PCB board.

[0026] According to another specific embodiment of the present invention, a rib is provided on the inner wall of the upper cover, and the rib abuts against the PCB board along the first direction.

[0027] By adopting the above technical solution, by arranging the ribs on the inner wall of the upper cover, the PCB board can be fixed together with the abutting part, thereby improving the structural stability of the vehicle light control unit.

[0028] The embodiment of the utility model further discloses a vehicle lamp assembly, comprising:

[0029] Headlights;

[0030] The vehicle light control unit described in any of the above specific embodiments is connected to the vehicle light via a plug interface.

[0031] By adopting the above technical solution and using the above vehicle light control unit, the cost of the vehicle light assembly can be effectively reduced and the weight of the vehicle light assembly can be lightened. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 A schematic diagram showing the exploded structure of a conventional vehicle light control unit;

[0033] Figure 2 A three-dimensional view showing a vehicle light control unit according to an embodiment of the present utility model;

[0034] Figure 3 A three-dimensional cross-sectional view of a vehicle light control unit according to an embodiment of the utility model is shown;

[0035] Figure 4 A front cross-sectional view showing a vehicle light control unit according to an embodiment of the utility model;

[0036] Figure 5 A bottom view of a vehicle light control unit according to an embodiment of the present invention is shown. DETAILED DESCRIPTION

[0037] The following is an explanation of the implementation of the present invention by specific specific embodiments. Those skilled in the art can easily understand other advantages and functions of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this utility model are limited to this implementation. On the contrary, the purpose of introducing the utility model in conjunction with the implementation is to cover other options or modifications that may be extended based on the claims of the present invention. In order to provide a deep understanding of the present invention, the following description will include many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that, in the absence of conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

[0038] It should be noted that in this specification, similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0039] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0040] The terms “first”, “second”, etc. are only used for distinguishing descriptions and should not be understood as indicating or implying relative importance.

[0041] In the description of this embodiment, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this embodiment can be understood according to specific circumstances.

[0042] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0043] The present application provides a vehicle lamp assembly, comprising: a vehicle lamp (not shown) and Figures 2 to 5The vehicle light control unit shown is connected to the vehicle light via the plug connector 215 of the plug interface 211. By using the above vehicle light control unit, the cost of the vehicle light assembly can be effectively reduced and the weight of the vehicle light assembly can be lightened.

[0044] The specific structure of the vehicle light control unit of the embodiment of the present application is described in detail below with reference to the accompanying drawings.

[0045] refer to Figure 2 and Figure 3 The embodiment of the present application discloses a vehicle light control unit, including: an upper cover 21, a PCB board 22 and a sheet metal part 23.

[0046] Exemplarily, the edge of the upper cover 21 is provided with a plurality of fixing portions 213 for fixing the upper cover 21 to the vehicle body, wherein the upper cover 21 is made of plastic. Along the first direction X, the upper cover 21 and the sheet metal part 23 are covered to form a receiving space 210, and the PCB board 22 is fixed in the receiving space 210.

[0047] Continue to refer Figure 2 and Figure 3 Combined with Figure 1 Compared with the conventional headlight control unit, the present application replaces the die casting 13 with a sheet metal part 23. Compared with the die casting 13, the sheet metal part 23 is lighter and has a lower cost, thereby making the headlight control unit of the present application lighter and has a lower cost than the conventional headlight control unit.

[0048] In addition, during assembly, Figure 1 In the conventional vehicle light control unit shown in the figure, the PCB board 12 is first fixed to the die casting 13 by means of screws 121, and then the upper cover 11 is buckled to the die casting 13 by means of buckles 111 and protrusions 132 to complete the assembly. During the buckling process, the upper cover 11 is pressed downward toward the PCB board 12 along the first direction X, which may easily cause damage to the components on the PCB board 12.

[0049] refer to Figure 2 and Figure 3 Combined with Figure 4 and Figure 5 When assembling the headlight control unit of the embodiment of the present application, the PCB board 22 is first placed upside down on the upper cover 21. The inner wall of the upper cover 21 is provided with a plurality of ribs 216, and the plurality of ribs 216 are in contact with the edge of the PCB board 22. Then the sheet metal part 23 is fixed to the upper cover 21 by screws 24. Along the first direction X, the ribs 216 and the sheet metal part 23 jointly clamp the PCB board 22 to fix the PCB board 22. Compared with the traditional headlight control unit, the headlight control unit of the embodiment of the present application will not generate a downward pressure on the PCB board 22 during assembly, so it is not easy to damage the components on the PCB board 22, and the performance of the headlight control unit can be effectively guaranteed.

[0050] refer to Figure 4 and Figure 5 In some possible implementations, a plurality of abutment portions 233 are provided on the surface of the sheet metal part 23. Along the first direction X, the abutment portions 233 protrude toward the PCB board 22, and a depression is formed on the surface of the sheet metal part 23 facing away from the PCB board (such as Figure 5 The abutting portion 233 is used to abut the PCB board 22, so that the sheet metal component 23 can better support the PCB board 22, and at the same time, the PCB board 22 can be better grounded.

[0051] In the embodiment of the present application, the number of the fixing parts 213 is three, but is not limited thereto. For example, the number may be four, five, six or other multiple numbers.

[0052] For example, in the embodiment of the present application, the fixing portion 213 is a fixing hole. When the headlight control unit is assembled, the upper cover 21, the PCB board 22 and the sheet metal part 23 can be fixed to the vehicle body through the three fixing portions 213 and screws to achieve the installation of the headlight control unit.

[0053] In some possible implementations, reference Figures 3 to 5 The sheet metal part 23 is provided with a plurality of protrusions 231 on the surface facing away from the PCB board 22 along the first direction X. The interior of the protrusion 231 is hollow to form an avoidance space 230. The avoidance space 230 is connected to the accommodating space 210 along the first direction X. The avoidance space 230 can avoid the components on the PCB board 22 to avoid damaging the components on the PCB board 22.

[0054] It should be noted that the embodiment of the present application does not impose any specific restrictions on the shape and size of the protrusion 231, and the shape of each protrusion 231 is also different. The specific shape of the protrusion 231 can be adjusted according to the components on the PCB board 22. For example, when the component is large, the required avoidance space 230 is also large, and accordingly, the size of the protrusion 231 is also large. The shape of the protrusion 231 can be adjusted according to the specific shape of the component and the shape of the avoidance space 230 required by the component. For example, Figure 5 The shapes and sizes of the protrusions 231a, 231b and 231c are different.

[0055] The sheet metal part 23 of the embodiment of the present application can dissipate heat from the vehicle body control unit through heat conduction. At the same time, the outside air can form heat convection in the gaps 232 formed between the multiple protrusions 231 on the surface of the sheet metal part 23, further improving the heat dissipation effect of the sheet metal part 23. Specifically, when the car is driving, the outside air enters the headlights and then enters the gaps 232, forming heat convection in the gaps 232, taking away the heat of the vehicle body control unit, and improving the heat dissipation effect of the vehicle body control unit.

[0056] In some possible implementations, the surface of the sheet metal part 23 is plated with a black oxide film so that the sheet metal part 23 has a heat radiation function, further improving the heat dissipation effect of the vehicle body control unit.

[0057] In some possible implementations, reference Figures 2 to 4 The top of the upper cover 21 is provided with a plug interface 211, and the plug interface 211 is used for electrically connecting the PCB board 22 and external components (such as LED lights). Specifically, a plug connector 215 is provided in the plug interface 211, and the body control unit can be connected to an external component (such as an LED light) through the plug connector 215.

[0058] Exemplarily, along the first direction X, the edge of the plug interface 211 protrudes toward the side away from the accommodating space 210 to form a side wall 212, and a sealing ring 214 is provided on the outer cover of the side wall 212 to prevent water, moisture, etc. from entering the accommodating space 210 through the plug interface 211 and affecting the performance of the PCB board 22.

[0059] Exemplarily, in the embodiment of the present application, there are three sealing rings 214 , which are spaced apart on the side wall 212 along the first direction X, but the present invention is not limited thereto. In some possible implementations, there may be four, five, six or more sealing rings 214 .

[0060] Although the present invention has been illustrated and described with reference to certain preferred embodiments of the present invention, it should be understood by those skilled in the art that the above contents are further detailed descriptions of the present invention in combination with specific embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. Those skilled in the art may make various changes in form and details, including making several simple deductions or substitutions, without departing from the spirit and scope of the present invention.

Claims

1. A vehicle light control unit, characterized in that: include: An upper cover, wherein the edge of the upper cover is provided with a plurality of fixing parts for fixing the upper cover to the vehicle body, and the material of the upper cover is plastic; A sheet metal part, wherein the upper cover and the sheet metal part are overlapped along a first direction to form a receiving space; The PCB board is fixed in the accommodation space.

2. The vehicle light control unit according to claim 1, characterized in that: The sheet metal part is provided with a plurality of protrusions on a surface facing away from the PCB board along a first direction; The interior of the convex portion is hollow to form an escape space, the escape space is connected to the accommodating space along the first direction, and the escape space escapes components on the PCB board.

3. The vehicle light control unit according to claim 2, characterized in that: Gaps are formed between the plurality of protrusions, and the gaps allow outside air to enter.

4. The vehicle light control unit according to any one of claims 1 to 3, characterized in that: The surface of the sheet metal part is plated with a black oxide film.

5. The vehicle light control unit according to any one of claims 1 to 3, characterized in that: The top of the upper cover is provided with a plug-in interface; The plug interface is used for electrical connection between the PCB board and external components.

6. The vehicle light control unit according to claim 5, characterized in that: Along the first direction, the edge of the plug interface protrudes toward a side away from the accommodating space to form a side wall; The side wall outer sleeve is provided with a sealing ring.

7. The vehicle light control unit according to claim 1, characterized in that: The fixing portion is a fixing hole.

8. The vehicle light control unit according to claim 1, characterized in that: Along the first direction, a surface of the sheet metal component facing the PCB board is provided with a plurality of abutting portions, and the abutting portions abut against the PCB board.

9. The vehicle light control unit according to claim 1, characterized in that: The inner wall of the upper cover is provided with a rib, and the rib abuts against the PCB board along the first direction.

10. A vehicle lamp assembly, characterized in that: include: Headlights; The vehicle light control unit according to any one of claims 1 to 9, connected to the vehicle light via a plug interface.