Waste vegetable leaf re-dehydration device for organic feed production

By designing a waste vegetable leaf re-dehydration device including a motor-driven worm gear and worm system, the shaking filtration of the filter frame is realized, solving the problem of vegetable leaf accumulation and slow water filtration, and improving the dehydration efficiency and effect of vegetable leaf.

CN222425317UActive Publication Date: 2025-02-07BAZHONG YANQIQUAN WATER IND CO LTD
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Patent Information

Application Number
CN202421272408.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-07
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When used, the existing waste vegetable leaf re-dehydration device is fixed, making it inconvenient to sway and filter, resulting in the accumulation of vegetable leaves in the same position, and the water filtration speed is slow, which reduces the dehydration efficiency and effect of vegetable leaves.

Method used

A waste vegetable leaf re-dehydration device including a base arranged parallel to the ground, a U-shaped mounting frame, a collection shell, a filter frame and a power mechanism is designed. The worm gear and worm system is driven by the motor, so that the filter box swings up and down, so as to realize the shaking and filtration of the filter box to avoid the accumulation of vegetable leaves.

Benefits of technology

The filtration through the shaking filter of the filter box improves the dehydration efficiency and effect of the vegetable leaves, avoids moisture residues, and shortens the dehydration time of the vegetable leaves.

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Abstract

The utility model relates to the technical field of waste vegetable leaf treatment, and provides a waste vegetable leaf re-dehydration device for organic feed production, which comprises a base arranged on the ground in parallel and a U-shaped mounting frame fixedly mounted at the top of the base, and a clamping groove is formed in the top of the mounting frame. The motor drives the worm to rotate, so that the worm drives the worm gear to rotate, the rotating shaft and the turntable rotate, the turntable drives the connecting rod to rotate, the connecting rod drives the filter frame to swing up and down in a reciprocating manner, and vegetable leaves are uniformly dispersed, so that the effects of reciprocating shaking and swinging filtering of the filter frame are realized, and the dehydration efficiency and effect of the vegetable leaves are effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste vegetable leaf treatment, in particular to a waste vegetable leaf re-dehydration device for organic feed production. Background Art

[0002] Organic feed is a feed product produced by an organic production system using organic feed raw materials in accordance with relevant organic feed standards.

[0003] The authorized patent with known application number: CN202221872379.1 discloses a waste vegetable leaf re-dehydration device for organic feed production, and its background technology proposes the problem that "after the waste vegetable leaves are crushed into slurry, the water content is still as high as about 50%, and it is necessary to dehydrate again to ensure that the water content of the raw materials drops below 15% before it can be used to make feed raw materials. Otherwise, it is easy to get moldy, resulting in a short inventory cycle of feed raw materials." For this reason, the technical solution to this problem is "including a crushing cylinder, an extrusion cylinder and a collecting cylinder, a support leg 1 is provided under the extrusion cylinder, a discharge hopper is provided under the extrusion cylinder, a leakage hole is provided under the extrusion cylinder, the leakage hole is installed in the discharge hopper, and an extrusion leaf is provided in the extrusion cylinder".

[0004] However, in the implementation of relevant technologies, it was found that the above-mentioned technical solution has the following problems: although it realizes the effect of convenient dehydration of discarded vegetable leaves through the provided technical solution, when it is used, water and some excess vegetable leaves fall on the filter net for filtration and water control, and the position of the filter net is fixed, which is inconvenient to shake the filter net for filtration, and the vegetable leaves are easily piled up in the same position on the filter net, which easily causes residual water in the vegetable leaf pile and the water filtering and falling speed to be slow, thereby resulting in reduced dehydration efficiency and effect of the vegetable leaves. Utility Model Content

[0005] The utility model provides a waste vegetable leaf re-dehydration device for organic feed production, which solves the problem in the related art that it is inconvenient to perform shaking filtration on the filter net, which easily causes the vegetable leaves to accumulate at the same position on the filter net.

[0006] The technical solution of the utility model is as follows: a waste vegetable leaf re-dehydration device for organic feed production, comprising: a base arranged parallel to the ground;

[0007] A U-shaped mounting frame fixedly mounted on the top of the base, wherein a slot is provided on the top of the mounting frame;

[0008] A collection shell fixedly mounted in the mounting frame;

[0009] A filter frame is arranged in the mounting frame and located above the collecting shell, and support shafts that are engaged with the card slots are fixedly mounted on both sides of the filter frame;

[0010] A rotating shaft extending between two sides of the inner wall of the mounting frame and rotatably connected to the mounting frame;

[0011] A turntable fixedly connected to both ends of the rotating shaft;

[0012] A connecting rod rotatably connected to one end surface of the rotating disk and rotatably connected to the filter frame through a connecting shaft;

[0013] And a power mechanism for rotating the rotating shaft is arranged in the mounting frame.

[0014] Preferably, the power mechanism includes a worm gear fixedly mounted on the surface of the rotating shaft, a motor fixedly mounted on the inner bottom wall of the mounting frame, and a worm fixedly connected to the output end of the motor and meshing with the worm gear.

[0015] Preferably, the inner bottom wall of the collecting shell is arranged in an inclined structure, a drain pipe is fixedly mounted on one side of the collecting shell, and a valve 1 is provided on the surface of the drain pipe.

[0016] Preferably, a crushing mechanism is provided on the base;

[0017] The crushing mechanism comprises a crushing box which is fixedly mounted on the top of the base through a base column and is located above the filter frame, a crushing assembly arranged in the crushing box and a lower hopper which is fixedly mounted on the bottom of the crushing box.

[0018] Preferably, a squeezing mechanism is provided on the base;

[0019] The extrusion mechanism includes an auger conveyor body fixedly installed on the top of the base through a bracket and connected to the lower hopper, a lowering pipe fixedly installed at the bottom of the surface of one end of the auger conveyor body, a water leakage mesh plate detachably installed in the lowering pipe and a discharge pipe fixedly connected to one end of the auger conveyor body, a valve 2 is provided on the surface of the discharge pipe, and the lowering pipe is located above the filter frame.

[0020] Preferably, two water spray pipes are symmetrically fixedly installed between the two sides of the inner wall of the crushing box, and one end of the two water spray pipes extends out of the crushing box and is fixedly connected to a three-way connecting pipe.

[0021] Preferably, support feet are fixedly installed at the four corners of the bottom of the base, and anti-slip pads are fixedly installed at the bottom of the support feet.

[0022] The working principle and beneficial effects of the utility model are:

[0023] When in use, vegetable leaves and water fall onto the filter frame for filtration, and water falls into the collecting shell for collection. At the same time, the motor drives the worm to rotate, which drives the worm wheel to rotate, thereby rotating the rotating shaft and the turntable, and the turntable drives the connecting rod to rotate, so that the connecting rod drives the filter frame to swing back and forth, so as to drive the vegetable leaves on the filter frame to be screened back and forth and dispersed. Therefore, the filter frame is shaken back and forth, and the filtering effect of swinging is achieved, which prevents the vegetable leaves from falling and accumulating at the same position on the filter frame, affecting the speed of water filtration and water control and preventing water residue, thereby effectively improving the dehydration efficiency and effect of the vegetable leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0026] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the mounting frame of the utility model;

[0027] Figure 3 This is a schematic diagram of the three-dimensional structure of the crushing box of the utility model in cross-section;

[0028] Figure 4 It is a schematic diagram of the cross-sectional three-dimensional structure of the auger conveyor body of the utility model;

[0029] In the figure: 1. base; 2. mounting frame; 3. collecting shell; 4. filter frame; 5. supporting shaft; 6. rotating shaft; 7. turntable; 8. connecting rod; 9. worm gear; 10. motor; 11. worm; 12. drain pipe; 13. crushing box; 14. discharge hopper; 15. auger conveyor body; 16. discharge pipe; 17. leaking mesh plate; 18. discharge pipe; 19. water spray pipe; 20. three-way connecting pipe. DETAILED DESCRIPTION

[0030] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Embodiment 1

[0032] See also Figure 1 - Figure 4 The utility model provides a waste vegetable leaf re-dehydration device for organic feed production, comprising: a base 1 arranged parallel to the ground;

[0033] A U-shaped mounting frame 2 is fixedly mounted on the top of the base 1, and a slot is provided on the top of the mounting frame 2;

[0034] A collecting shell 3 fixedly mounted in the mounting frame 2;

[0035] A filter frame 4 is arranged in the mounting frame 2 and located above the collecting shell 3. Support shafts 5 that are engaged with the card slots are fixedly mounted on both sides of the filter frame 4.

[0036] A rotating shaft 6 that passes through the inner wall of the mounting frame 2 and is rotatably connected to the mounting frame 2;

[0037] A turntable 7 fixedly connected to both ends of the rotating shaft 6;

[0038] A connecting rod 8 rotatably connected to one end surface of the rotating disk 7 and rotatably connected to the filter frame 4 via a connecting shaft;

[0039] And a power mechanism for rotating the rotating shaft 6 is arranged in the mounting frame 2.

[0040] The power mechanism includes a worm gear 9 fixedly mounted on the surface of the rotating shaft 6 , a motor 10 fixedly mounted on the inner bottom wall of the mounting frame 2 , and a worm 11 fixedly connected to the output end of the motor 10 and meshing with the worm gear 9 .

[0041] The technical solution provided by this embodiment is as follows: when in use, vegetable leaves and water fall onto the filter frame 4, and the vegetable leaves and water are filtered and controlled by the filter frame 4, and the filtered water falls into the collection shell 3 for collection. While filtering, the motor 10 drives the worm 11 to rotate, so that the worm 11 drives the worm wheel 9 meshing therewith to rotate, thereby rotating the rotating shaft 6 and the turntable 7 at its end to rotate, and the turntable 7 drives the connecting rod 8 to rotate, so that the connecting rod 8 drives the filter frame 4 to swing back and forth under the limit of the support shaft 5, so as to drive the vegetable leaves on the filter frame 4 to be screened and dispersed back and forth. After filtering, one end of the filter frame 4 can be lifted to separate the support shaft 5 from the card slot to tilt the filter frame 4, so that personnel can clean the vegetable leaves on its surface. At the same time, it can also reduce the residual water and speed up the falling speed of the water. Therefore, the filter frame 4 is shaken back and forth, and the effect of swinging and filtering is achieved, so that the vegetable leaves are prevented from falling and accumulating at the same position on the filter frame 4, affecting the speed of water filtering and water control and preventing water residue, and effectively improving the dehydration efficiency and effect of the vegetable leaves.

[0042] Furthermore, the inner bottom wall of the collecting shell 3 is arranged in an inclined structure, a drain pipe 12 is fixedly installed on one side of the collecting shell 3, and a valve 1 is provided on the surface of the drain pipe 12.

[0043] Specifically, by setting the inner bottom wall of the collection shell 3 to be inclined, it is convenient to guide the collected water to the drain pipe 12. After dehydration is completed, open valve 1 on the drain pipe 12 to discharge the water collected in the collection shell 3 through the drain pipe 12.

[0044] Furthermore, a crushing mechanism is provided on the base 1;

[0045] The crushing mechanism includes a crushing box 13 fixedly mounted on the top of the base 1 through a base column and located above the filter frame 4, a crushing assembly arranged in the crushing box 13 and a lower hopper 14 fixedly mounted on the bottom of the crushing box 13, wherein a feed hopper is installed on the top of the crushing box 13, and the crushing assembly is a prior art, which is mainly composed of a crushing roller and a driving component for rotating the crushing roller, and will not be described in detail here.

[0046] Specifically, during dehydration, the vegetable leaves are poured into the crushing box 13, and the crushing components therein crush the vegetable leaves to prevent excessive residual moisture in the leaves. The crushed vegetable leaves are discharged through the lower hopper 14 to facilitate subsequent processing in the next process.

[0047] Furthermore, a squeezing mechanism is provided on the base 1;

[0048] The extrusion mechanism includes an auger conveyor body 15 fixedly installed on the top of the base 1 through a bracket and connected to the lower hopper 14, a lowering pipe 16 fixedly installed on the bottom of one end surface of the auger conveyor body 15, a water leakage mesh plate 17 detachably installed in the lowering pipe 16 and a discharge pipe 18 fixedly connected to one end of the auger conveyor body 15, a valve 2 is provided on the surface of the discharge pipe 18, and the lowering pipe 16 is located above the filter frame 4, wherein the auger conveyor body 15 is a prior art, and its structure is composed of a shell, a power part and an auger rod, etc., which will not be described in detail here.

[0049] Specifically, after the vegetable leaves are crushed, they are input into the auger conveyor body 15, and the auger conveyor body 15 is started to convey and squeeze the vegetable leaves, so as to fully dehydrate the vegetable leaves. The squeezed water and part of the vegetable leaves pass through the leaky mesh plate 17 and fall into the filter frame 4 for filtration. After squeezing, the collection box is placed under the discharge pipe 18, and valve 2 is opened to discharge and collect the vegetable leaves in the auger conveyor body 15 through the discharge pipe 18.

[0050] Furthermore, support feet are fixedly installed at the four corners of the bottom of the base 1, and anti-slip pads are fixedly installed at the bottom of the support feet.

[0051] Specifically, by providing the supporting feet, the supporting stability of the base 1 can be improved, and the friction between the supporting feet and the ground can be enhanced through the anti-slip pads.

[0052] Embodiment 2

[0053] Based on the first embodiment, in this embodiment: two water spray pipes 19 are symmetrically fixedly installed between the two sides of the inner wall of the crushing box 13, and one end of the two water spray pipes 19 extends out of the crushing box 13 and is fixedly connected to a three-way connecting pipe 20.

[0054] The technical solution provided by this embodiment is: by connecting the three-way connecting pipe 20 with the external water pipe, when the crushing work is completed, water is supplied to the three-way connecting pipe 20, so that the water is sprayed out through the water spray pipe 19 to wash the components (crushing rollers) in the crushing assembly in the crushing box 13, so as to prevent the waste caused by the residual leaves.

[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A waste vegetable leaf re-dehydration device for organic feed production, characterized in that: include: A base (1) arranged parallel to the ground; A U-shaped mounting frame (2) is fixedly mounted on the top of the base (1), and a slot is provided on the top of the mounting frame (2); A collecting shell (3) fixedly mounted in the mounting frame (2); A filter frame (4) is arranged in the mounting frame (2) and is located above the collecting shell (3), and support shafts (5) that are engaged with the card slots are fixedly mounted on both side surfaces of the filter frame (4); A rotating shaft (6) extending between two sides of the inner wall of the mounting frame (2) and rotatably connected to the mounting frame (2); A rotating disk (7) fixedly connected to both ends of the rotating shaft (6); A connecting rod (8) rotatably connected to one end surface of the rotating disk (7) and rotatably connected to the filter frame (4) via a connecting shaft; And a power mechanism which is arranged in the mounting frame (2) and rotates the rotating shaft (6).

2. The waste vegetable leaf re-dehydration device for organic feed production according to claim 1, characterized in that: The power mechanism comprises a worm wheel (9) fixedly mounted on the surface of a rotating shaft (6), a motor (10) fixedly mounted on the inner bottom wall of a mounting frame (2), and a worm (11) fixedly connected to the output end of the motor (10) and meshing with the worm wheel (9).

3. The waste vegetable leaf re-dehydration device for organic feed production according to claim 1, characterized in that: The inner bottom wall of the collecting shell (3) is arranged in an inclined structure, a drainage pipe (12) is fixedly mounted on one side of the collecting shell (3), and a valve 1 is arranged on the surface of the drainage pipe (12).

4. The waste vegetable leaf re-dehydration device for organic feed production according to claim 1, characterized in that: The base (1) is provided with a crushing mechanism; The crushing mechanism comprises a crushing box (13) fixedly mounted on the top of a base (1) via a base column and located above a filter frame (4), a crushing assembly arranged in the crushing box (13), and a lower hopper (14) fixedly mounted on the bottom of the crushing box (13).

5. The waste vegetable leaf re-dehydration device for organic feed production according to claim 4, characterized in that: The base (1) is provided with a squeezing mechanism; The squeezing mechanism comprises an auger conveyor body (15) fixedly mounted on the top of the base (1) through a bracket and connected to a lower hopper (14), a lowering pipe (16) fixedly mounted on the bottom of one end surface of the auger conveyor body (15), a water leakage mesh plate (17) detachably mounted in the lowering pipe (16) and a discharge pipe (18) fixedly connected to one end of the auger conveyor body (15), wherein a valve 2 is provided on the surface of the discharge pipe (18), and the lowering pipe (16) is located above the filter frame (4).

6. The waste vegetable leaf re-dehydration device for organic feed production according to claim 4, characterized in that: Two water spray pipes (19) are symmetrically fixedly installed between the two sides of the inner wall of the crushing box (13), and one end of the two water spray pipes (19) extends out of the crushing box (13) and is fixedly connected to a three-way connecting pipe (20).

7. The waste vegetable leaf re-dehydration device for organic feed production according to claim 1, characterized in that: Support feet are fixedly installed at the four corners of the bottom of the base (1), and anti-slip pads are fixedly installed at the bottom of the support feet.

Citation Information

Patent Citations

  • Waste vegetable leaf re-dehydration device for organic feed production

    CN217851267U