Rapid and efficient visual sorting machine

Abstract

The utility model relates to the technical field of visual sorting, and discloses a rapid and efficient visual sorting machine which comprises a supporting assembly, a fixing assembly is fixedly installed on the supporting assembly, and a sorting assembly is fixedly installed at the top of the fixing assembly. When to-be-screened materials pass through the camera, the camera can recognize the to-be-screened materials, recognized information is transmitted to the controller, when defective products are recognized, the controller can control the hydraulic rod to be started, the follow-up plate and the material pushing plate are driven by the hydraulic rod to move forwards, and the follow-up plate and the material pushing plate are driven to move forwards. And therefore, the defective products fall from the defective product discharging opening, and the qualified products fall at the qualified product discharging opening through the blocking of the inclined plate, so that the sorting of the materials is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of visual sorting, and more specifically, to a fast and efficient visual sorting machine. Background Art

[0002] Visual sorting machine is a device used for various small hardware products and small parts;

[0003] Some existing parts are sorted by manual visual inspection, which is not only labor-intensive but also high in production cost. Since the sorting process depends on the workers' visual inspection, the workers' eyes will not be able to bear it after a long time of sorting, causing damage to their eyes and reducing the picking accuracy.

[0004] Based on this, the utility model designs a fast and efficient visual sorting machine to solve the above problems. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a fast and efficient visual sorting machine, which has the advantages of fast and efficient sorting.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fast and efficient visual sorting machine, comprising a supporting assembly, a fixing assembly is fixedly mounted on the supporting assembly, and a sorting assembly is fixedly mounted on the top of the fixing assembly;

[0007] The support assembly includes two symmetrically arranged support frames, a support chassis is fixedly installed at the bottom ends of the two support frames, a fixed cross plate is fixedly installed at the top ends of the two support frames, an I-shaped rotating shaft passes through the middle of the fixed cross plate for rotation, a sorting disk is fixedly installed on the top of the I-shaped rotating shaft, and the I-shaped rotating shaft is driven by a driving motor.

[0008] As a preferred technical solution of the utility model, two symmetrically arranged motor supports are fixedly mounted on the lower surface of the fixed transverse plate, and the drive motor is fixedly mounted on the two motor supports.

[0009] The lockhole that is formed on the upper part of the second rim is formed on the upper part of the second rim, and the lockhole that is formed on the upper part of the second rim is formed on the lower part of the second rim.

[0010] As a preferred technical solution of the utility model, the sorting component includes a horizontal support plate, which is fixedly mounted on a fixed frame plate. A strip hole is opened on the front side of the horizontal support plate. A hydraulic rod is fixedly mounted on the upper surface of the horizontal support plate. A follower plate matched with the strip hole is fixedly mounted on the telescopic end of the hydraulic rod. A pusher plate matched with the accommodating groove is fixedly mounted on the bottom end of the follower plate. The pusher plate is located inside the accommodating groove. A side plate is fixedly mounted on one side of the horizontal support plate, and a camera is fixedly mounted on the lower surface of the side plate.

[0011] As a preferred technical solution of the utility model, the follower plate passes through the strip hole, and the follower plate and the strip hole are slidably matched.

[0012] As a preferred technical solution of the utility model, a controller is fixedly installed on the upper surface of the horizontal support plate and located at the rear side of the hydraulic rod, and the hydraulic rod and the camera are both electrically connected to the controller.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model places the material to be screened on the upper surface of the sorting disk so that the material to be screened is located between the inner baffle ring and the first arc-shaped outer baffle plate, and then starts the control switch of the driving motor. The driving motor will drive the sorting disk to rotate through the I-shaped rotating shaft. The rotation of the sorting disk can make the material to be screened located thereon rotate forward. When the material to be screened passes through the camera, the camera can identify the material to be screened, and the identified information will be transmitted to the controller. When defective products are identified, the controller will control the hydraulic rod to start, and the follower plate and the push plate will be driven forward by the hydraulic rod, so that the defective products will fall from the defective product discharge port, and the qualified products will fall at the qualified product discharge port after being blocked by the inclined plate, thereby realizing the sorting of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a fast and efficient visual sorting machine of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the support assembly of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the fixing component and the sorting component of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the fixing assembly of the utility model;

[0019] Figure 5 It is a structural schematic diagram of the sorting component of the utility model.

[0020] In the figure: 1. Support assembly; 101. Support frame; 102. Support chassis; 103. Fixed horizontal plate; 104. I-shaped rotating shaft; 105. Sorting plate; 106. Driving motor; 107. Motor support; 2. Fixed assembly; 201. Fixed frame plate; 202. Inner retaining ring; 203. Receiving groove; 204. First arc-shaped outer baffle plate; 205. Second arc-shaped outer baffle plate; 206. Defective product discharge port; 207. Qualified product discharge port; 208. Inclined plate; 3. Sorting assembly; 301. Horizontal support plate; 302. Strip hole; 303. Hydraulic rod; 304. Follow-up plate; 305. Pushing plate; 306. Side plate; 307. Camera; 308. Controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 5 As shown, the utility model provides a fast and efficient visual sorting machine, comprising a supporting component 1, a fixing component 2 is fixedly mounted on the supporting component 1, and a sorting component 3 is fixedly mounted on the top of the fixing component 2;

[0023] The support assembly 1 includes two symmetrically arranged support frames 101, a support chassis 102 is fixedly installed at the bottom end of the two support frames 101, a fixed horizontal plate 103 is fixedly installed at the top end of the two support frames 101, an I-shaped rotating shaft 104 is rotatably penetrated through the middle of the fixed horizontal plate 103, a sorting plate 105 is fixedly installed on the top of the I-shaped rotating shaft 104, the I-shaped rotating shaft 104 is driven by a driving motor 106, and two symmetrically arranged motor supports 107 are fixedly installed on the lower surface of the fixed horizontal plate 103, and the driving motor 106 is fixedly installed on the two motor supports 107;

[0024] The fixing assembly 2 includes a fixing frame plate 201, which is fixedly mounted on the two supporting frames 101. An inner retaining ring 202 is fixedly mounted on the inner top surface of the fixing frame plate 201. The lower surface of the inner retaining ring 202 contacts the upper surface of the sorting plate 105. A receiving groove 203 is provided on the front side of the inner retaining ring 202. A first arc-shaped outer retaining plate 204 and a second arc-shaped outer retaining plate 205 are fixedly mounted on the inner top surface of the fixing frame plate 201. The lower surfaces of the first arc-shaped outer retaining plate 204 and the second arc-shaped outer retaining plate 205 are The first arc-shaped outer baffle plate 204 and the second arc-shaped outer baffle plate 205 are both in contact with the upper surface of the sorting disk 105. The first arc-shaped outer baffle plate 204 and the second arc-shaped outer baffle plate 205 are located on the outside of the inner baffle ring 202. A defective product discharge port 206 and a qualified product discharge port 207 are formed between the first arc-shaped outer baffle plate 204 and the second arc-shaped outer baffle plate 205. The defective product discharge port 206 is located just in front of the accommodating groove 203. An inclined plate 208 is fixedly installed on the outside of the inner baffle ring 202. One end of the inclined plate 208 away from the inner baffle ring 202 is fixedly installed on one end of the first arc-shaped outer baffle plate 204.

[0025] The sorting component 3 includes a horizontal support plate 301, which is fixedly mounted on the fixed frame plate 201. A strip hole 302 is opened on the front side of the horizontal support plate 301. A hydraulic rod 303 is fixedly mounted on the upper surface of the horizontal support plate 301. A follower plate 304 adapted to the strip hole 302 is fixedly mounted on the telescopic end of the hydraulic rod 303. The follower plate 304 passes through the strip hole 302, and the follower plate 304 slides with the strip hole 302. A push plate 305 adapted to the accommodating groove 203 is fixedly mounted on the bottom end of the follower plate 304. The pusher plate 305 is located inside the accommodating groove 203. A side plate 306 is fixedly mounted on one side of the horizontal support plate 301. A camera 307 is fixedly mounted on the lower surface of the side plate 306. A controller 308 is fixedly mounted on the upper surface of the horizontal support plate 301 and located on the rear side of the hydraulic rod 303. The hydraulic rod 303 and the camera 307 are both electrically connected to the controller 308.

[0026] The working principle and use process of this utility model:

[0027] When it is necessary to use a fast and efficient visual sorting machine of the utility model, the staff will first place the material to be screened on the upper surface of the sorting disk 105, so that the material to be screened is located between the inner baffle ring 202 and the first arc-shaped outer baffle plate 204, and then start the control switch of the drive motor 106, and the drive motor 106 will drive the sorting disk 105 to rotate through the I-shaped rotating shaft 104. The rotation of the sorting disk 105 can make the material to be screened thereon rotate forward. When the material to be screened passes through the camera 307, the camera 307 can identify the material to be screened, and the identified information will be transmitted to the controller 308. When defective products are identified, the controller 308 will control the hydraulic rod 303 to start, and the hydraulic rod 303 drives the follower plate 304 and the push plate 305 to move forward, so that the defective products fall from the defective product discharge port 206, and the qualified products will fall at the qualified product discharge port 207 after being blocked by the inclined plate 208, thereby realizing the sorting of materials.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fast and efficient visual sorting machine, comprising a support assembly (1), characterized in that: A fixing component (2) is fixedly mounted on the supporting component (1), and a sorting component (3) is fixedly mounted on the top of the fixing component (2); The support assembly (1) comprises two symmetrically arranged support frames (101), a support chassis (102) being fixedly mounted at the bottom ends of the two support frames (101), a fixed transverse plate (103) being fixedly mounted at the top ends of the two support frames (101), an I-shaped rotating shaft (104) being rotatably penetrated through the middle of the fixed transverse plate (103), a sorting disc (105) being fixedly mounted at the top of the I-shaped rotating shaft (104), and the I-shaped rotating shaft (104) being driven by a driving motor (106).

2. A fast and efficient visual sorting machine according to claim 1, characterized in that: Two symmetrically arranged motor supports (107) are fixedly mounted on the lower surface of the fixed transverse plate (103), and the driving motor (106) is fixedly mounted on the two motor supports (107).

3. A fast and efficient visual sorting machine according to claim 2, characterized in that: The fixing assembly (2) comprises a fixing frame plate (201), the fixing frame plate (201) being fixedly mounted on the two supporting frames (101), an inner retaining ring (202) being fixedly mounted on the inner top surface of the fixing frame plate (201), the lower surface of the inner retaining ring (202) being in contact with the upper surface of the sorting disk (105), a receiving groove (203) being provided on the front side of the inner retaining ring (202), a first arc-shaped outer retaining plate (204) and a second arc-shaped outer retaining plate (205) being fixedly mounted on the inner top surface of the fixing frame plate (201), the lower surfaces of the first arc-shaped outer retaining plate (204) and the second arc-shaped outer retaining plate (205) being in contact with the upper surface of the sorting disk (105), The surfaces of the first arc-shaped outer baffle plate (204) and the second arc-shaped outer baffle plate (205) are in contact with the upper surface of the sorting disk (105); the first arc-shaped outer baffle plate (204) and the second arc-shaped outer baffle plate (205) are located on the outside of the inner baffle ring (202); a defective product discharge port (206) and a qualified product discharge port (207) are formed between the first arc-shaped outer baffle plate (204) and the second arc-shaped outer baffle plate (205); the defective product discharge port (206) is located directly in front of the accommodating groove (203); an inclined plate (208) is fixedly installed on the outside of the inner baffle ring (202); and one end of the inclined plate (208) away from the inner baffle ring (202) is fixedly installed on one end of the first arc-shaped outer baffle plate (204).

4. A fast and efficient visual sorting machine according to claim 3, characterized in that: The sorting component (3) comprises a horizontal support plate (301), wherein the horizontal support plate (301) is fixedly mounted on a fixed frame plate (201), a strip hole (302) is opened on the front side of the horizontal support plate (301), a hydraulic rod (303) is fixedly mounted on the upper surface of the horizontal support plate (301), a follower plate (304) matched with the strip hole (302) is fixedly mounted on the telescopic end of the hydraulic rod (303), a push plate (305) matched with the receiving groove (203) is fixedly mounted on the bottom end of the follower plate (304), and the push plate (305) is located inside the receiving groove (203), a side plate (306) is fixedly mounted on one side of the horizontal support plate (301), and a camera (307) is fixedly mounted on the lower surface of the side plate (306).

5. A fast and efficient visual sorting machine according to claim 4, characterized in that: The follower plate (304) passes through the strip hole (302), and the follower plate (304) and the strip hole (302) are slidably matched.

6. A fast and efficient visual sorting machine according to claim 5, characterized in that: A controller (308) is fixedly installed on the upper surface of the horizontal support plate (301) and located at the rear side of the hydraulic rod (303), and the hydraulic rod (303) and the camera (307) are both electrically connected to the controller (308).

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