Oxygen pipeline replacement purging structure

By designing the oxygen pipeline replacement purge structure, using pressure control valves, butterfly valves and pressure sensors, the problem of large fluctuations in the purge pressure in the prior art and inability to analyze in real time is solved, and efficient and safe impurity purge in oxygen pipelines is achieved.

CN222428788UActive Publication Date: 2025-02-07上海宝闵工业气体有限公司
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Patent Information

Application Number
CN202420843338.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-07
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

During the purge replacement process of existing oxygen pipelines, manual control purge pressure fluctuates greatly, resulting in an increase in purge time and the inability to analyze the purge results in real time, which is low efficiency.

Method used

An oxygen pipeline replacement purge structure is designed, including floor, distribution box, panel, pressure sensor and pipe body. The purge pressure is controlled through pressure control valves and butterfly valves, and the purge effect is monitored in real time using pressure sensors.

Benefits of technology

It realizes efficient purge of impurities in oxygen pipelines, can monitor and analyze the purge results in real time, and improves purge efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline cleaning, in particular to an oxygen pipeline replacement purging structure. According to the technical scheme, the device comprises a floor, a distribution box, a panel, a pressure sensor and a pipe body, the panel is arranged on the upper surface of the floor, the pressure sensor is embedded in the panel, a touch plate is fixed to the working end of the pressure sensor, and a pressure control valve is installed at one end of the pipe body through a flange; an air blowing pipe is fixed to the input end of the pressure control valve, a butterfly valve is installed at the other end of the pipe body through a flange, and the output end of the butterfly valve right faces the touch plate. According to the pipeline purging device, the detection structure is arranged at the matched discharging position between the structures, the purging result is analyzed in time during purging, the purging effect is fed back in real time, the pipeline purging effect can be monitored in real time, and the purging efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline cleaning, in particular to an oxygen pipeline replacement and purge structure. Background Art

[0002] Oxygen pipeline is one of the main products of air separation equipment and is a gaseous oxygen transportation equipment. Due to the special physical and chemical properties of oxygen, the safety of oxygen pipeline during operation plays an important role in the stable operation of air separation equipment.

[0003] During the installation of pipeline equipment, various impurities, such as welding slag, dust, etc., will inevitably be brought into the equipment and pipelines during installation. They must be removed before commissioning to avoid valve action and unexpected equipment failure during operation.

[0004] Therefore, after the oxygen pipeline has passed the degreasing cleaning and pressure test, it must be purged and replaced to clean the impurities inside the pipeline and the possible flammable and explosive gases, to ensure the cleanliness of the inside of the pipeline and ensure the safety of the oxygen pipeline when it is put into operation.

[0005] At present, the factory adopts the method of manually controlling the purge pressure to purge and replace the oxygen pipeline. The pressure fluctuates greatly, which increases the purge time. In addition, the purge results cannot be analyzed in time during the purge, and the purge effect cannot be fed back in real time, resulting in low efficiency.

[0006] Therefore, we propose an oxygen pipeline replacement purge structure to solve the existing problems. Utility Model Content

[0007] The utility model aims to solve the problems existing in the background technology and proposes an oxygen pipeline replacement and purge structure.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an oxygen pipeline replacement and purge structure, comprising a floor, a distribution box, a panel, a pressure sensor and a pipe body, the upper surface of the floor is provided with a panel, a pressure sensor is embedded in the panel, a touch plate is fixed to the working end of the pressure sensor, a pressure control valve is installed at one end of the pipe body through a flange, an air blowing pipe is fixed to the input end of the pressure control valve, a butterfly valve is installed at the other end of the pipe body through a flange, and the output end of the butterfly valve is facing the touch plate.

[0009] Preferably, a distribution box is installed on the upper surface of the floor;

[0010] The control elements inside the distribution box are electrically connected to the pressure sensor, the butterfly valve, the pressure control valve and the pump body through wires.

[0011] Preferably, a pump body is mounted on the upper surface of the distribution box by bolts;

[0012] An air filter assembly is installed at the suction end of the pump body;

[0013] The discharge end of the pump body is communicated with the air blowing pipe.

[0014] Preferably, a support seat is installed on the lower surface of the floor;

[0015] There are four support bases in total, and the positions of the four support bases are distributed in a rectangular array on the lower surface of the floor.

[0016] Preferably, a matching installation groove is provided at a corresponding position on the upper outer wall of the panel;

[0017] The pressure sensor is fixed at the bottom end of the inner wall of the installation slot, and the touch panel covers the slot opening of the installation slot.

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0019] During use, the oxygen pipeline replacement purge structure of the utility model can be moved to the installation position of the oxygen pipeline, and the purge gas inlet and discharge port of the oxygen pipeline body are provided with a pressure control valve and a butterfly valve;

[0020] When the pump is working, high-pressure airflow is generated and enters the pipe through the air blowing pipe. The pressure control valve controls and stabilizes the blowing pressure, achieving the purpose of continuous blowing. The butterfly valve can also be adjusted to increase the pressure in the pipe and control the rapid opening and closing of the valve at the discharge point, so that the impurities in the pipe are discharged from the discharge port along with the airflow, achieving the purpose of explosive blowing.

[0021] During the purging process, the airflow carries the impurities and sprays them onto the touch plate. Due to the different pressures of the airflow impacting the touch plate and the solid impurities impacting the touch plate, the signal received by the pressure sensor fluctuates greatly, indicating that there are still impurities inside the tube body at this time. When the signal received by the pressure sensor is in a stable state, it means that the impurities inside the tube body have been purged clean.

[0022] The utility model is provided with a detection structure at the discharge point, and the purge result is analyzed in time during purge, and the purge effect is fed back in real time, so that the pipeline purge effect can be monitored in real time and the purge efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the pipe body installation structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the pipe body installation structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the touch panel installation structure of the utility model.

[0027] Reference numerals:

[0028] 1. Floor; 2. Distribution box; 3. Support base; 4. Panel; 5. Pressure sensor; 6. Butterfly valve; 7. Pipe body; 8. Pressure control valve; 9. Blowing pipe; 10. Wire; 11. Pump body; 12. Touch panel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1

[0031] like Figure 1-Figure 4 As shown, the utility model proposes an oxygen pipeline replacement and purge structure, comprising a floor 1, a distribution box 2, a panel 4, a pressure sensor 5 and a tube body 7. The upper surface of the floor 1 is provided with a panel 4, and the pressure sensor 5 is embedded and installed in the panel 4. A touch plate 12 is fixed to the working end of the pressure sensor 5. A pressure control valve 8 is installed at one end of the tube body 7 through a flange, and an air blowing pipe 9 is fixed to the input end of the pressure control valve 8. A butterfly valve 6 is installed at the other end of the tube body 7 through a flange, and the output end of the butterfly valve 6 is facing the touch plate 12.

[0032] Based on Example 1: During use, the oxygen pipeline replacement purge structure of the utility model can be moved to the installation position of the oxygen pipeline, and the purge gas inlet and discharge port of the oxygen pipeline body 7 are provided with a pressure control valve 8 and a butterfly valve 6;

[0033] The pump body 11 generates high-pressure airflow through the air blowing pipe 9 into the pipe body 7, and the purge pressure is controlled and stabilized by the pressure control valve 8, so as to achieve the purpose of continuous purge. The butterfly valve 6 can also be adjusted to increase the pressure in the pipeline, and the rapid opening and closing of the valve at the discharge point can be controlled to discharge impurities in the pipeline from the discharge port along with the airflow, so as to achieve the purpose of explosive purge.

[0034] During the purging process, the airflow carries impurities and sprays them onto the touch plate 12. Since the pressures of the airflow impacting the touch plate 12 and the solid impurities impacting the touch plate 12 are different, the signal received by the pressure sensor 5 fluctuates greatly, indicating that there are still impurities inside the tube body 7 at this time. When the signal received by the pressure sensor 5 is in a stable state, it means that the impurities inside the tube body 7 have been purged clean.

[0035] Embodiment 2

[0036] like Figure 1-Figure 4 As shown, the oxygen pipeline replacement and purge structure proposed by the utility model, compared with the first embodiment, this embodiment further includes: a distribution box 2 is installed on the upper surface of the floor 1;

[0037] The control elements inside the distribution box 2 are electrically connected to the pressure sensor 5, the butterfly valve 6, the pressure control valve 8, and the pump body 11 through the wires 10;

[0038] Through the coordination of the above structures, the electric control components in the distribution box 2 can electrically control each electric unit of the device.

[0039] The upper surface of the distribution box 2 is mounted with a pump body 11 by bolts;

[0040] An air filter assembly is installed at the suction end of the pump body 11;

[0041] The discharge end of the pump body 11 is connected to the air blowing pipe 9;

[0042] Through the design of the air filter assembly, the air entering the tube body 7 can be filtered, thereby preventing additional impurities from entering therein during the purging process.

[0043] A support base 3 is installed on the lower surface of the floor 1;

[0044] There are four support bases 3 in total, and the positions of the four support bases 3 are distributed in a rectangular array on the lower surface of the floor 1.

[0045] A matching installation groove is provided at a corresponding position on the upper outer wall of the panel 4;

[0046] The pressure sensor 5 is fixed to the bottom end of the inner wall of the installation slot, and the touch panel 12 covers the slot opening of the installation slot.

[0047] It should be noted that the pressure sensor 5, butterfly valve 6, pressure control valve 8, and pump body 11 structures are existing mature technologies, and their working principles and internal structures are known to technicians in the relevant technical field. The utility model only utilizes their functions and does not improve their internal structure. Therefore, they are not described in detail here, and technicians in this field can make any optional selections according to their needs or convenience.

[0048] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

[0049] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An oxygen pipeline replacement and purge structure, comprising a floor (1), a distribution box (2), a panel (4), a pressure sensor (5) and a pipe body (7), characterized in that: The upper surface of the floor (1) is provided with a panel (4), a pressure sensor (5) is embedded in the panel (4), a touch plate (12) is fixed to the working end of the pressure sensor (5), a pressure control valve (8) is installed at one end of the pipe body (7) via a flange, an air blowing pipe (9) is fixed to the input end of the pressure control valve (8), a butterfly valve (6) is installed at the other end of the pipe body (7) via a flange, and the output end of the butterfly valve (6) is directly opposite to the touch plate (12).

2. The oxygen pipeline replacement and purge structure according to claim 1, characterized in that: A distribution box (2) is installed on the upper surface of the floor (1); The control elements inside the distribution box (2) are electrically connected to the pressure sensor (5), the butterfly valve (6), the pressure control valve (8), and the pump body (11) respectively through wires (10).

3. The oxygen pipeline replacement and purge structure according to claim 1, characterized in that: A pump body (11) is mounted on the upper surface of the distribution box (2) via bolts; An air filter assembly is installed at the suction end of the pump body (11); The discharge end of the pump body (11) is in communication with the air blowing pipe (9).

4. The oxygen pipeline replacement and purge structure according to claim 1, characterized in that: A support seat (3) is installed on the lower surface of the floor (1); There are four support seats (3) in total, and the positions of the four support seats (3) are distributed in a rectangular array on the lower surface of the floor (1).

5. The oxygen pipeline replacement and purge structure according to claim 1, characterized in that: A matching installation groove is provided at a corresponding position on the outer wall of the upper end of the panel (4); The pressure sensor (5) is fixed to the bottom end of the inner wall of the installation slot, and the touch panel (12) covers the slot opening of the installation slot.

Citation Information

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