Roller structure for machining copper-aluminum composite plate
By introducing a combination device of steel balls and springs into the rolling roll for copper-aluminum composite plate processing, vibration is generated to improve the activity and joint strength of the sheet, and simplify installation and maintenance through the design of end plates and sleeves, rolling in the prior art is solved The high energy consumption and difficulty in maintenance of bimetal composite panels have achieved a rolling effect with simple structure, low cost and high efficiency.
Patent Information
- Application Number
- CN202421154384.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The prior art has insufficient cold rolling and hot rolling when rolling bimetal composite plates. Cold rolling leads to increased strength and hardness but decreased plasticity and toughness, and annealing treatment requires increased energy consumption; hot rolling has difficulty in controlling the size and low strength. , large fluctuations in performance, poor surface quality and other problems, and the use of complex electromagnetic vibrators and sensors is prone to damage, high cost and difficult to maintain.
A rolling structure for copper-aluminum composite plate processing with simple structure and low cost is adopted. By introducing a combination device of steel balls and springs into the roll, the steel balls hit the inner wall of the rollers to generate vibration, thereby improving the activity and joint strength of the plate. Through the design of end plates and sleeves, it is easy to install, use and access.
It achieves simple structure, low cost, easy installation, disassembly and maintenance during the rolling process, improves the activity and bonding strength of copper-aluminum composite plates, reduces energy consumption and production costs, and simplifies the maintenance and maintenance process.
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Figure CN222428883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rolling of bimetallic composite materials, in particular to a roller structure for processing copper-aluminum composite plates. Background Art
[0002] With the development of modern science and technology, people are constantly putting forward higher requirements on the performance of materials. In most cases, it is difficult to meet the performance and cost requirements of engineering structures by using a single metal material. Bimetallic composite plates, such as copper-aluminum composite plates, are widely used in aerospace, mechanical power, electronic communications, home life and other aspects because of their excellent properties of cladding metal and base metal.
[0003] After searching, it was found that the publication number is CN108144966B, and the name is an electromagnetic vibration roller for rolling metal composite plates. The application proposes that in recent years, rolling bimetallic composite plates is usually divided into cold rolling and hot rolling. The strength and hardness of the bimetallic composite plates after cold rolling are significantly increased, but the plasticity and toughness are significantly reduced, accompanied by obvious work hardening phenomenon. The plate must be annealed after rolling, which is bound to greatly increase energy consumption and reduce production efficiency. In addition, the higher rolling force during cold rolling is likely to cause rolling mill bounce and roll deflection deformation. Hot rolling has many problems such as difficult size control, low strength index, large performance fluctuation range, poor surface quality, and excessive temperature will also cause grain growth. By introducing an ultrasonic vibration device in the rolling process, ultrasonic vibration helps the metal plate to obtain energy and improve the activity of the plate. High-frequency vibration can break the oxide film on the contact surface of the bimetallic plate, expose more fresh metal, promote dislocation migration inside the metal, refine the grains, and improve the bonding strength of the bimetallic composite plate. The vibration device generates high-frequency vibration, which intensifies the movement of metal particles, increases the temperature, reduces internal friction, and converts the lost vibration energy into heat energy, causing the temperature inside the medium to rise, effectively improving the plastic deformation capacity of the bimetal. At the same time, high-frequency vibration can reduce stress concentration and eliminate surface microcracks during the rolling process. However, this application installs the electromagnetic vibrator inside the roller and uses it with a variety of sensors. The structure is very complex. Due to the poor working environment of the rolling process, the precision electromagnetic vibrator and a variety of sensors are very easy to be damaged, the manufacturing and use costs doubled, and the installation and debugging are also more troublesome. At the same time, it is difficult to disassemble for later inspection and maintenance, and maintenance is troublesome. It also requires a complex power supply structure such as rotating power supply, which further increases the complexity and cost of installation. Further improvements can be made.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the utility model provides a rolling roller structure for processing copper-aluminum composite plates, which has the advantages of simple structure, low cost, and convenient installation and maintenance, thereby solving the problems in the above-mentioned background technology.
[0007] (II) Technical solution
[0008] In order to achieve the above advantages of simple structure, low cost, and convenient installation and maintenance, the specific technical solutions adopted by the utility model are as follows:
[0009] A rolling roller structure for processing copper-aluminum composite plates comprises a roller and an end plate, wherein both ends of the roller are fixedly connected to the end plates by fixing bolts, an inner cylinder is fixedly connected between the end plates, and a side cylinder is fixedly connected to the outer wall of the inner cylinder, a steel ball is slidably connected inside the side cylinder, and the steel ball is connected to the outer wall of the inner cylinder by a spring, the other end of the side cylinder abuts against the inner wall of the roller, a plurality of side cylinders are arranged at equal angles along the central axis of the inner cylinder, and a plurality of side cylinders are arranged at equal intervals along the length direction of the inner cylinder, and a through hole is opened on the outer wall of the other end of the side cylinder.
[0010] Furthermore, the two ends of the spring are fixedly connected to the steel ball and the outer wall of the inner tube respectively, and the outer diameter of the steel ball is smaller than the inner diameter of the side tube.
[0011] Furthermore, the spring elastic coefficients are different, and the maximum elastic force of the spring is less than the gravity of the steel ball.
[0012] Furthermore, the spring is made of manganese steel, and the outer diameter of the spring is smaller than the inner diameter of the side tube.
[0013] Furthermore, bolt holes are provided on the surface of the end plate, and threaded blind holes are provided at the positions corresponding to the bolt holes at both ends of the roller, and the fixing bolts penetrate the bolt holes and extend into the threaded blind holes to cooperate with the threads of the threaded blind holes.
[0014] Furthermore, there are multiple fixing bolts arranged, and the fixing bolts are distributed at equal angles along the center axis of the end plate.
[0015] Furthermore, the outer surface of the end plate is fixedly connected to a driving wheel via a main shaft, and the other end surface of the end plate is fixedly connected to a sleeve.
[0016] Furthermore, the inner cylinder, the end plate, the main shaft and the roller are coaxially arranged, and both ends of the inner cylinder are provided with external threads that match the sleeve threads.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a roller structure for processing copper-aluminum composite plates, which has the following beneficial effects:
[0019] (1) The utility model adopts a steel ball connected with a spring. When the copper-aluminum composite plate is rolled, the driving device drives the driving wheel to rotate, and then drives the roller to rotate through the main shaft to roll the copper-aluminum composite plate. As the roller rotates, the side tube rotates with the inner tube. When the side tube rotates to the other end of the top mouth, the steel ball moves down and the spring is compressed. When the side tube rotates to the other end downward, the spring rebounds and the steel ball moves down synchronously due to gravity, hitting the inner wall of the roller to generate vibration. The vibration helps the copper-aluminum composite plate to obtain energy and improve the activity of the copper-aluminum composite plate. It can also break the oxide film on the surface of the copper-aluminum composite plate through vibration, promote the internal displacement of the metal, and improve the bonding strength of the copper-aluminum composite plate. At the same time, the structure of the present application is very simple and the cost is very low. It does not require rotation power supply, and is very simple to install and use.
[0020] (2) The utility model adopts an end plate and a sleeve, and the end plate is fixedly connected to the roller by fixing bolts. When the internal structure of the roller needs to be inspected, it is only necessary to remove the fixing bolts and rotate the end plate to separate the sleeve from the inner cylinder, and then the inner cylinder can be taken out for inspection. It is easy to install and disassemble, and easy to inspect, which improves the convenience of maintenance and inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 This is a schematic diagram of the external structure of a roller structure for processing a copper-aluminum composite plate proposed by the utility model;
[0023] Figure 2 It is a schematic diagram of the structural installation of the side tube proposed by the utility model;
[0024] Figure 3 This is a schematic diagram of the internal structure of a roller structure for processing a copper-aluminum composite plate proposed by the utility model;
[0025] Figure 4 It is an enlarged view of the A node of a roller structure for processing a copper-aluminum composite plate proposed by the utility model.
[0026] In the figure:
[0027] 1. Roller; 2. End plate; 3. Main shaft; 4. Driving wheel; 5. Fixing bolt; 6. Inner cylinder; 7. Side cylinder; 8. Steel ball; 9. Bolt hole; 10. Through hole; 11. Spring; 12. Sleeve; 13. External thread. DETAILED DESCRIPTION
[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0029] According to an embodiment of the utility model, a rolling roller structure for processing a copper-aluminum composite plate is provided.
[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4 As shown, according to an embodiment of the utility model, a rolling roller structure for processing copper-aluminum composite plates comprises a roller 1 and an end plate 2, wherein both ends of the roller 1 are fixedly connected to the end plate 2 by fixing bolts 5, and an inner cylinder 6 is fixedly connected between the end plates 2, and an outer wall of the inner cylinder 6 is fixedly connected to a side cylinder 7, a steel ball 8 is slidably connected inside the side cylinder 7, and the steel ball 8 is connected to the outer wall of the inner cylinder 6 by a spring 11, and the other end of the side cylinder 7 abuts against the inner wall of the roller 1, and the inner wall of the side cylinder 7 is polished, and multiple groups of side cylinders 7 are arranged at equal angles along the central axis of the inner cylinder 6 to improve work efficiency, and multiple groups of side cylinders 7 are arranged at equal intervals along the length direction of the inner cylinder 6, and a through hole 10 is opened on the outer wall of the other end of the side cylinder 7, and the through hole 10 prevents one end of the side cylinder 7 from being blocked with the inner wall of the roller 1, resulting in poor exhaust and affecting the movement of the steel ball 8. When the aluminum composite plate is rolled, the driving device drives the driving wheel 4 to rotate, and then drives the roller 1 to rotate through the main shaft 3 to roll the copper-aluminum composite plate. As the roller 1 rotates, the side tube 7 rotates with the inner tube 6. When the side tube 7 rotates to the other end of the top mouth, the steel ball 8 moves down and the spring 11 is compressed. When the side tube 7 rotates to the other end downward, the spring 11 rebounds and the steel ball 8 moves down synchronously through the action of gravity, hitting the inner wall of the roller 1 to generate vibration. The vibration helps the copper-aluminum composite plate to obtain energy and improve the activity of the copper-aluminum composite plate. It can also break the oxide film on the surface of the copper-aluminum composite plate through vibration, promote the internal displacement of the metal, and improve the bonding strength of the copper-aluminum composite plate. At the same time, the structure of the present application is very simple, the cost is very low, there is no need to involve rotation power supply, and it is very simple to install and use.
[0031] In one embodiment, both ends of the spring 11 are fixedly connected to the steel ball 8 and the outer wall of the inner tube 6 respectively, and the outer diameter of the steel ball 8 is smaller than the inner diameter of the side tube 7, so as to facilitate the movement of the steel ball 8.
[0032] In one embodiment, the spring 11 has different elastic coefficients, and the maximum elastic force of the spring 11 is less than the gravity of the steel ball 8. The springs 11 with different elastic coefficients are installed in different side tubes 7, thereby changing the time when the steel ball 8 hits the inner wall of the roller 1, thereby avoiding the steel ball 8 hitting the roller 1 at the same time, thereby increasing the impact frequency without changing the rotation speed of the roller 1.
[0033] In one embodiment, the spring 11 is made of manganese steel, and the outer diameter of the spring 11 is smaller than the inner diameter of the side tube 7, so as to facilitate the expansion and contraction of the spring 11.
[0034] In one embodiment, a bolt hole 9 is opened on the surface of the end plate 2, and threaded blind holes are opened at the two ends of the roller 1 corresponding to the bolt hole 9. The fixing bolt 5 passes through the bolt hole 9 and extends into the threaded blind hole to cooperate with the threaded blind hole, which is a common fixing structure.
[0035] In one embodiment, a plurality of fixing bolts 5 are arranged, and the fixing bolts 5 are distributed at equal angles along the central axis of the end plate 2 to improve the stability of the fixing.
[0036] In one embodiment, the outer surface of the end plate 2 is fixedly connected to the driving wheel 4 through the main shaft 3, and the other end surface of the end plate 2 is fixedly connected to the sleeve 12, wherein the inner cylinder 6, the end plate 2, the main shaft 3, and the roller are coaxially arranged, and both ends of the inner cylinder 6 are provided with external threads 13 that match the threads of the sleeve 12, and the end plate 2 is fixedly connected to the roller 1 through the fixing bolts 5. When the internal structure of the roller 1 needs to be inspected, it is only necessary to remove the fixing bolts 5, rotate the end plate 2 to separate the sleeve 12 from the inner cylinder 6, and then take out the inner cylinder 6 for inspection. The installation and disassembly are convenient, and the inspection is convenient, which improves the convenience of maintenance and inspection.
[0037] Working principle:
[0038] When the copper-aluminum composite plate is rolled, the driving device drives the driving wheel 4 to rotate, and then drives the roller 1 to rotate through the main shaft 3 to roll the copper-aluminum composite plate. As the roller 1 rotates, the side tube 7 rotates with the inner tube 6. When the side tube 7 rotates to the other end of the top mouth, the steel ball 8 moves down and the spring 11 is compressed. When the side tube 7 rotates to the other end downward, the spring 11 rebounds and the steel ball 8 moves down synchronously through the gravity, hitting the inner wall of the roller 1 to generate vibration. The vibration helps the copper-aluminum composite plate to obtain energy, improve the activity of the copper-aluminum composite plate, and can It is able to break the oxide film on the surface of the copper-aluminum composite plate by vibration, promote the internal displacement of the metal, and improve the bonding strength of the copper-aluminum composite plate. At the same time, the structure of the present application is very simple, the cost is very low, there is no need to involve rotation power supply, and the installation and use are very simple. At the same time, the end plate 2 is fixedly connected to the roller 1 by the fixing bolt 5. When the internal structure of the roller 1 needs to be inspected, it is only necessary to remove the fixing bolt 5, rotate the end plate 2 to separate the sleeve 12 from the inner cylinder 6, and then take out the inner cylinder 6 for inspection. It is easy to install and disassemble, and easy to inspect, which improves the convenience of maintenance and inspection.
[0039] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A roller structure for processing a copper-aluminum composite plate, characterized in that: The invention comprises a roller (1) and an end plate (2), wherein the two ends of the roller (1) are fixedly connected to the end plate (2) by means of fixing bolts (5), an inner tube (6) is fixedly connected between the end plates (2), and a side tube (7) is fixedly connected to the outer wall of the inner tube (6), a steel ball (8) is slidably connected inside the side tube (7), and the steel ball (8) is connected to the outer wall of the inner tube (6) by means of a spring (11), the other end of the side tube (7) abuts against the inner wall of the roller (1), a plurality of groups of the side tubes (7) are arranged at equal angles along the central axis of the inner tube (6), and a plurality of groups of the side tubes (7) are arranged at equal intervals along the length direction of the inner tube (6), and a through hole (10) is opened on the outer wall of the other end of the side tube (7).
2. A roller structure for processing a copper-aluminum composite plate according to claim 1, characterized in that: The two ends of the spring (11) are fixedly connected to the steel ball (8) and the outer wall of the inner tube (6) respectively, and the outer diameter of the steel ball (8) is smaller than the inner diameter of the side tube (7).
3. A roller structure for processing a copper-aluminum composite plate according to claim 1, characterized in that: The elastic coefficients of the springs (11) are different, and the maximum elastic force of the springs (11) is less than the weight of the steel ball (8).
4. A roller structure for processing a copper-aluminum composite plate according to claim 1, characterized in that: The spring (11) is made of manganese steel, and the outer diameter of the spring (11) is smaller than the inner diameter of the side tube (7).
5. The roller structure for processing copper-aluminum composite plates according to claim 1, characterized in that: The surface of the end plate (2) is provided with a bolt hole (9), and the two ends of the roller (1) are provided with a threaded blind hole at positions corresponding to the bolt hole (9). The fixing bolt (5) passes through the bolt hole (9) and extends into the threaded blind hole to engage with the thread of the threaded blind hole.
6. The roller structure for processing copper-aluminum composite plates according to claim 1, characterized in that: A plurality of fixing bolts (5) are arranged, and the fixing bolts (5) are distributed at equal angles along the central axis of the end plate (2).
7. The roller structure for processing a copper-aluminum composite plate according to claim 1, characterized in that: The outer surface of the end plate (2) is fixedly connected to a driving wheel (4) via a main shaft (3), and the other end surface of the end plate (2) is fixedly connected to a sleeve (12).
8. A roller structure for processing a copper-aluminum composite plate according to claim 7, characterized in that: The inner cylinder (6), the end plate (2), the main shaft (3) and the roller are coaxially arranged, and both ends of the inner cylinder (6) are provided with external threads (13) that match the threads of the sleeve (12).
Citation Information
Patent Citations
An electromagnetic vibrating roll for rolling metal composite plates
CN108144966B