Welding device for machining high-pressure sensor connector

By designing a welding device for high-pressure sensor connectors, the device includes telescopic cylinders, signal control mechanisms and sliders, the problem that existing welding devices cannot quickly clamp sensors with different specifications is solved, and the processing efficiency and reduction are improved. The effect of working intensity.

CN222429789UActive Publication Date: 2025-02-07NANJING LIUWU TECH IND CO LTD
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Patent Information

Application Number
CN202421177423.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-07
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing welding devices cannot quickly clamp the high-voltage sensor connectors to be processed of different specifications, resulting in staff needing to replace fixed components, increasing working strength and reducing machining efficiency.

Method used

A welding device including an operating table, a mounting plate, a telescopic cylinder, a signal control mechanism, a pressure sensing device, a slider, a support plate, a connecting plate and a clamp are designed. Through the cooperation of telescopic cylinders and sliders, quick clamping and fixing of sensors of different specifications can be achieved.

Benefits of technology

The device enables the staff to quickly clamp sensors of different specifications, reduces working strength, and improves the machining efficiency and effectiveness of high-voltage sensor connectors.

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Abstract

The utility model relates to the technical field of high-pressure sensor accessory devices, in particular to a welding device for processing a high-pressure sensor connector, which can enable a worker to quickly clamp and fix to-be-processed sensors with different specifications and sizes, reduce the working intensity of the worker and improve the working efficiency of the worker. Therefore, the working efficiency and effect of processing the high-pressure sensor connector are improved, and the practicability is enhanced; comprising an operation table and further comprises a mounting plate, two sets of telescopic air cylinders, two sets of signal control mechanisms, four sets of pressure sensing devices, two sets of first sliding blocks, two sets of supporting plates, two sets of connecting plates, two sets of clamping plates, a connecting assembly, a buffering assembly and a moving assembly. The two first sliding blocks are slidably connected with the sliding grooves correspondingly, the bottoms of the two supporting plates are connected with the tops of the first sliding blocks correspondingly, and the two sides of the tops of the supporting plates are each provided with a signal control mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-voltage sensor accessory devices, in particular to a welding device used for processing a high-voltage sensor connector. Background Art

[0002] As we all know, high-voltage sensor connectors are a key component that is widely used in various application scenarios that require high-voltage measurement, such as industrial automation, water conservancy and hydropower engineering, transportation and construction equipment, production automatic control systems, aerospace technology, ship technology, large hydraulic equipment, pipelines and other areas. High-voltage sensor connectors are usually composed of connectors (plugs), sockets, conductors, insulators and shells. Plugs and sockets are responsible for connecting with other devices or sensors, conductors are responsible for transmitting current and signals, insulators are responsible for isolating conductors to prevent leakage or short circuits, and shells provide mechanical strength and protect the internal components of connectors; in the process of producing and processing high-voltage sensor connectors, welding devices are often required to weld them;

[0003] When using the existing welding device, it was found that the staff could not quickly clamp and fix the sensors to be processed of different specifications, and the staff were required to replace the corresponding fixing components, which increased the work intensity of the staff, thereby reducing the work efficiency and effect of processing the high-voltage sensor connector, resulting in poor practicality. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, the utility model provides a welding device for processing high-pressure sensor connectors, which can enable workers to quickly clamp and fix sensors of different specifications and sizes to be processed, reduce the work intensity of workers, thereby improving the work efficiency and effect of processing high-pressure sensor connectors, and thus enhance the practicality of the welding device for processing high-pressure sensor connectors.

[0005] The utility model discloses a welding device for processing a high-pressure sensor connector, comprising an operating table, a mounting plate, two groups of telescopic cylinders, two groups of signal control mechanisms, four groups of pressure sensing devices, two groups of first sliders, two groups of support plates, two groups of connecting plates, two groups of clamping plates, a connecting assembly, a buffer assembly and a moving assembly. The operating table slides tightly against the bottom of the support plate through the moving assembly, two groups of slide grooves are evenly arranged on the top of the support plate, the two groups of first sliders are respectively slidably connected to the groups of slide grooves, the bottoms of the two groups of support plates are respectively connected to the tops of the first sliders, a group of signal control mechanisms are respectively arranged on both sides of the top of the support plate, and the front ends of the two groups of signal control mechanisms are respectively arranged with a group of telescopic cylinders, and the output ends of one side of the two groups of telescopic cylinders are respectively connected to one end of the support plate, the tops and bottoms of the other ends of the two groups of support plates are respectively arranged with pressure sensing devices, and one end of the two groups of support plates is respectively connected to one end of the connecting plate through the buffer assembly, and the other ends of the two groups of connecting plates are respectively connected to one end of the clamping plate through the connecting assembly.

[0006] Preferably, the moving component includes four groups of mounting blocks, two groups of first motors, two groups of connecting blocks and two groups of first screws. The two ends of the operating table are evenly connected to one end of the two groups of mounting blocks. A group of first motors are respectively arranged at the front end of the two groups of mounting blocks. The rear output ends of the two groups of first motors respectively pass through the group of mounting blocks and are connected to the front end of the first screw. The rear ends of the two groups of first screws are respectively rotatably connected to the front end of the other group of mounting blocks. The two groups of connecting blocks are respectively threadedly connected to the first screws, and the tops of the two groups of connecting blocks are respectively connected to one end of the bottom of the mounting plate.

[0007] Preferably, the buffer assembly includes two groups of sliding rods, four groups of second sliding blocks, four groups of first springs, four groups of skateboards, multiple groups of hinge seats and multiple groups of connecting rods. One end of each of the two groups of support plates is respectively provided with a group of sliding grooves, and each of the two groups of support plate sliding grooves is respectively provided with a group of sliding rods. The four groups of second sliding blocks are respectively slidably connected to the support plate sliding grooves through one end of the sliding rods, and a group of first springs are respectively provided on the outer sides of both ends of the two groups of sliding rods. One end of each of the two groups of second sliding blocks is respectively connected to one end of the skateboard, and the other ends of the four groups of skateboards are respectively hinged to one end of the connecting rod through two groups of hinge seats, and one end of the two groups of connecting plates is respectively hinged to the other end of the connecting rod through four groups of hinge seats.

[0008] Preferably, the connecting assembly includes four groups of first clamping blocks and four groups of connecting screws, two groups of clamping grooves are evenly arranged at one end of the two groups of connecting plates, the two groups of first clamping blocks are respectively clamped in the clamping grooves of the connecting plates, and one end of the two groups of clamping plates are respectively evenly connected to one end of the two groups of first clamping blocks, the four groups of first clamping blocks are respectively provided with a group of threaded holes penetrating the connecting plates, and the four groups of connecting screws are respectively threadedly connected to the first clamping blocks and the connecting plates through the threaded holes.

[0009] Preferably, it also includes a fixed block, a pressure plate, a baffle, multiple groups of telescopic rods and multiple groups of second springs. The front end of the top of the operating table is connected to the bottom of the fixed block, the rear end of the fixed block is provided with a groove, and the front end of the groove of the fixed block is evenly connected to the front ends of the multiple groups of telescopic rods, the rear ends of the multiple groups of telescopic rods are connected to the front end of the pressure plate, a group of second springs are respectively provided on the outer sides of the multiple groups of telescopic rods, and the front end of the pressure plate is slidably fitted into the groove of the fixed block, and the rear end of the pressure plate is connected to the front end of the baffle.

[0010] Preferably, it also includes a sponge pad, and another group of sponge pads is arranged at the rear end of the baffle.

[0011] Preferably, two groups of anti-skid pads are further included, and one end of each group of clamping plates is provided with a group of anti-skid pads.

[0012] Preferably, four groups of rotating handles are further included, and a rotating handle is respectively provided at one end of the four groups of connecting screws.

[0013] Compared with the prior art, the welding device for processing high-pressure sensor connectors of the utility model has the following beneficial effects: first, the staff places the sensor to be processed on the top of the mounting plate, and then starts the two sets of telescopic cylinders to make the support plate slide through the first slider, and when the two sets of clamps are respectively in close contact with one end of the sensor, a force is generated to extend and retract through the buffer assembly until it is in close contact with the pressure sensing assembly, causing it to send out a signal, and the signal control cylinder receives the signal to stop the telescopic cylinder from working, and then the staff starts the moving mechanism, so that the mounting plate drives the sensor to be processed to move into the welding assembly for welding, which allows the staff to quickly clamp and fix sensors of different specifications and sizes to be processed, reduces the staff's work intensity, thereby improving the work efficiency and effect of processing the high-pressure sensor connector, and thus enhancing practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 It is a schematic diagram of a top view of the structure section of the utility model;

[0016] Figure 3 It is a front view structural cross-sectional schematic diagram of the utility model;

[0017] Figure 4 It is a partial structure enlarged schematic diagram of A of the utility model;

[0018] Markings in the attached drawings: 1. operating table; 2. mounting plate; 3. telescopic cylinder; 4. signal control mechanism; 5. pressure sensing device; 6. first slider; 7. support plate; 8. connecting plate; 9. clamping plate; 10. mounting block; 11. first motor; 12. connecting block; 13. first screw rod; 14. sliding rod; 15. second slider; 16. first spring; 17. sliding plate; 18. hinge seat; 19. connecting rod; 20. first clamping block; 21. connecting screw; 22. fixing block; 23. pressure plate; 24. baffle; 25. telescopic rod; 26. second spring; 27. sponge pad; 28. anti-slip pad; 29. ​​rotating handle. DETAILED DESCRIPTION

[0019] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0020] like Figures 1 to 4 As shown, the utility model is a welding device for processing high-pressure sensor connectors, including an operating table 1, a mounting plate 2, two groups of telescopic cylinders 3, two groups of signal control mechanisms 4, four groups of pressure sensing devices 5, two groups of first sliders 6, two groups of support plates 7, two groups of connecting plates 8, two groups of clamping plates 9, a connecting component, a buffer component and a moving component. The operating table 1 slides tightly against the bottom of the support plate 7 through the moving component, and two groups of slide grooves are evenly arranged on the top of the support plate 7. The two groups of first sliders 6 are respectively slidably connected to the groups of slide grooves, and the bottoms of the two groups of support plates 7 are respectively connected to the tops of the first sliders 6. A group of signal control mechanisms 4 are respectively arranged on both sides of the top of the support plate 7, and a group of telescopic cylinders 3 are respectively arranged at the front ends of the two groups of signal control mechanisms 4, and the output ends of one side of the two groups of telescopic cylinders 3 are respectively connected to one end of the support plate 7, and the tops and bottoms of the other ends of the two groups of support plates 7 are respectively provided with pressure sensing devices 5. , and one end of the two groups of support plates 7 is connected to one end of the connecting plate 8 through a buffer assembly, and the other ends of the two groups of connecting plates 8 are connected to one end of the clamping plate 9 through a connecting assembly; first, the staff places the sensor to be processed on the top of the mounting plate, and then starts the two groups of telescopic cylinders to make the support plate slide through the first slider. When the two groups of clamping plates are respectively in close contact with one end of the sensor, a force is generated to extend and retract through the buffer assembly until it is in close contact with the pressure sensing assembly, causing it to send a signal. The signal control cylinder receives the signal to stop the telescopic cylinder from working, and then the staff starts the moving mechanism so that the mounting plate drives the sensor to be processed to move into the welding assembly for welding. This allows the staff to quickly clamp and fix sensors of different sizes to be processed, reducing the staff's work intensity, thereby improving the work efficiency and effect of processing the high-pressure sensor connector, and thus enhancing practicality.

[0021] As a preferred embodiment of the above embodiment, the moving component includes four groups of mounting blocks 10, two groups of first motors 11, two groups of connecting blocks 12 and two groups of first screws 13. The two ends of the operating table 1 are evenly connected to one end of the two groups of mounting blocks 10. A group of first motors 11 are respectively arranged at the front end of the two groups of mounting blocks 10. The rear output ends of the two groups of first motors 11 pass through the group of mounting blocks 10 and are connected to the front end of the first screws 13. The rear ends of the two groups of first screws 13 are respectively rotatably connected to the front end of the other group of mounting blocks 10. The two groups of connecting blocks 12 are respectively threadedly connected to the first screws 13, and the tops of the two groups of connecting blocks 12 are respectively connected to one end of the bottom of the mounting plate 2; the two groups of first motors are started to drive the two groups of first screws to start rotating, and the two groups of connecting blocks start to slide with the mounting plate until they slide to the bottom of the welding assembly, so that the staff can quickly move the sensor to be processed, thereby enhancing practicality.

[0022] As a preferred embodiment of the above, the buffer assembly includes two groups of slide bars 14, four groups of second slide blocks 15, four groups of first springs 16, four groups of slide plates 17, multiple groups of hinge seats 18 and multiple groups of connecting rods 19, one end of the two groups of support plates 7 is respectively provided with a group of slide grooves, and the slide grooves of the two groups of support plates 7 are respectively provided with a group of slide bars 14, the four groups of second slide blocks 15 are respectively slidably connected with the slide grooves of the support plates 7 through one end of the slide bars 14, and the outer sides of the two ends of the two groups of slide bars 14 are respectively provided with a group of first springs 16, one end of the two groups of second slide blocks 15 is respectively connected with one end of the slide plate 17, and the four The other end of the slide plate 17 is hinged through two sets of hinge seats 18 and one end of the connecting rod 19, and one end of the two connecting plates 8 is hinged through four sets of hinge seats 18 and the other end of the connecting rod 19; when the two sets of clamps are respectively in close contact with one end of the sensor and a force is generated, the four sets of second sliders are hinged through multiple sets of hinge seats and connecting rods to slide and start to compress the second spring until one end of the two sets of connecting plates is respectively in close contact with one end of the pressure sensing device, so that the sensor to be processed can be automatically clamped and fixed, reducing the workload of the staff and thus enhancing practicality.

[0023] As a preferred embodiment of the above embodiment, the connecting assembly includes four groups of first clamping blocks 20 and four groups of connecting screws 21, two groups of clamping grooves are evenly arranged at one end of the two groups of connecting plates 8, the two groups of first clamping blocks 20 are respectively clamped in the clamping grooves of the connecting plates 8, and one end of the two groups of clamping plates 9 are evenly connected to one end of the two groups of first clamping blocks 20, the four groups of first clamping blocks 20 are respectively penetrated by a group of threaded holes in the connecting plates 8, and the four groups of connecting screws 21 are respectively threadedly connected to the first clamping blocks 20 and the connecting plates 8 through the threaded holes; when it is necessary to replace the clamping plates, the staff rotates the connecting screws until the four groups of connecting screws are respectively disengaged from the threaded connection with the first clamping blocks, and then pulls the two groups of clamping plates until the two groups of clamping plates respectively drive the first clamping blocks and the connecting plate clamping grooves to disengage from the clamping, so that the staff can quickly replace clamps of different specifications, thereby enhancing practicality.

[0024] As a preferred embodiment of the above embodiment, it also includes a fixed block 22, a pressure plate 23, a baffle 24, multiple groups of telescopic rods 25 and multiple groups of second springs 26. The front end of the top of the operating table 1 is connected to the bottom of the fixed block 22. The rear end of the fixed block 22 is provided with a groove, and the front end of the groove of the fixed block 22 is evenly connected to the front end of the multiple groups of telescopic rods 25. The rear ends of the multiple groups of telescopic rods 25 are connected to the front end of the pressure plate 23. A group of second springs 26 are respectively provided on the outside of the multiple groups of telescopic rods 25, and the front end of the pressure plate 23 is slidably fitted in the groove of the fixed block 22, and the rear end of the pressure plate 23 is connected to the front end of the baffle 24. When the sensor to be processed is taken out after welding, the baffle is collided and squeezed to generate a force on the pressure plate. Through the expansion and contraction process of the multiple groups of telescopic rods and the second springs, the damage caused by collision and squeezing can be effectively reduced, thereby enhancing practicality.

[0025] As a preference of the above embodiment, a sponge pad 27 is further included, and another group of sponge pads 27 is arranged at the rear end of the baffle 24; the damage caused by collision, extrusion, etc. can be reduced, thereby enhancing practicality.

[0026] As a preferred embodiment of the above, two groups of anti-skid pads 28 are further included. One end of each group of clamping plates 9 is provided with a group of anti-skid pads 28. This can improve the anti-skid effect and prevent slipping during welding to affect the welding effect, thereby enhancing practicality.

[0027] As a preferred embodiment of the above, four groups of rotating handles 29 are further included. The four groups of connecting screws 21 are respectively provided with rotating handles 29 at one end. This allows the staff to quickly rotate the connecting screws, thereby enhancing practicality.

[0028] The utility model discloses a welding device for processing a high-pressure sensor connector. The working principle of the welding device is as follows: first, a worker places the sensor to be processed on the top of a mounting plate, and then starts two sets of telescopic cylinders to make the support plate slide through a first slider. When the two sets of clamping plates are respectively in close contact with one end of the sensor and a force is generated, four sets of second sliders are hinged through multiple sets of hinge seats and connecting rods to make the second spring slide and start to compress the second spring until one end of the two sets of connecting plates are respectively in close contact with one end of the pressure sensing device to make it send out a signal. The signal control cylinder receives the signal to stop the telescopic cylinder from working, and then starts the two sets of first motors to drive the two sets of first screws to start rotating. The two sets of connecting blocks start to slide with the mounting plate until they slide to the bottom of the welding assembly, and finally welding is performed.

[0029] The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.

[0030] The “first”, “second” and “third” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A welding device for processing a high-voltage sensor connector, comprising an operating table (1), characterized in that: The operating table (1) also includes a mounting plate (2), two groups of telescopic cylinders (3), two groups of signal control mechanisms (4), four groups of pressure sensing devices (5), two groups of first slide blocks (6), two groups of support plates (7), two groups of connecting plates (8), two groups of clamping plates (9), connecting components, buffer components and moving components. The operating table (1) is slidably attached to the bottom of the support plate (7) through the moving component. Two groups of sliding grooves are evenly arranged on the top of the support plate (7). The two groups of first slide blocks (6) are respectively slidably connected to the groups of sliding grooves. The bottoms of the two groups of support plates (7) are respectively attached to the tops of the first slide blocks (6). A group of signal control mechanisms (4) are respectively arranged on both sides of the top of the support plate (7), and a group of telescopic cylinders (3) are respectively arranged at the front ends of the two groups of signal control mechanisms (4), and the output ends of one side of the two groups of telescopic cylinders (3) are respectively connected to one end of the support plate (7), and the top and bottom of the other ends of the two groups of support plates (7) are respectively provided with pressure sensing devices (5), and one end of the two groups of support plates (7) is respectively connected to one end of the connecting plate (8) through a buffer assembly, and the other ends of the two groups of connecting plates (8) are respectively connected to one end of the clamping plate (9) through a connecting assembly.

2. A welding device for processing a high-voltage sensor connector according to claim 1, characterized in that: The moving assembly comprises four groups of mounting blocks (10), two groups of first motors (11), two groups of connecting blocks (12) and two groups of first screw rods (13); the two ends of the operating table (1) are evenly connected to one end of the two groups of mounting blocks (10); the front ends of the two groups of mounting blocks (10) are respectively provided with a group of first motors (11); the rear output ends of the two groups of first motors (11) respectively pass through the group of mounting blocks (10) and are connected to the front ends of the first screw rods (13); the rear ends of the two groups of first screw rods (13) are respectively rotatably connected to the front ends of the other groups of mounting blocks (10); the two groups of connecting blocks (12) are respectively threadedly connected to the first screw rods (13); and the tops of the two groups of connecting blocks (12) are respectively connected to one end of the bottom of the mounting plate (2).

3. A welding device for processing a high-voltage sensor connector as claimed in claim 2, characterized in that: The buffer assembly comprises two groups of slide bars (14), four groups of second slide blocks (15), four groups of first springs (16), four groups of slide plates (17), multiple groups of hinge seats (18) and multiple groups of connecting rods (19); one end of the two groups of support plates (7) is respectively provided with a group of slide grooves, and the slide grooves of the two groups of support plates (7) are respectively provided with a group of slide bars (14); the four groups of second slide blocks (15) are respectively slidably connected with the slide grooves of the support plates (7) through one end of the slide bars (14); and a group of first springs (16) are respectively provided on the outer sides of both ends of the two groups of slide bars (14); one end of the two groups of second slide blocks (15) is respectively connected with one end of the slide plate (17); the other ends of the four groups of slide plates (17) are respectively hinged to one end of the connecting rod (19) through the two groups of hinge seats (18), and one end of the two groups of connecting plates (8) is respectively hinged to the other end of the connecting rod (19) through the four groups of hinge seats (18).

4. A welding device for processing a high-voltage sensor connector as claimed in claim 3, characterized in that: The connection assembly comprises four groups of first clamping blocks (20) and four groups of connecting screw rods (21); two groups of clamping grooves are evenly arranged at one end of the two groups of connecting plates (8); the two groups of first clamping blocks (20) are respectively clamped in the clamping grooves of the connecting plates (8); one end of the two groups of clamping plates (9) is evenly connected to one end of the two groups of first clamping blocks (20); a group of threaded holes are respectively arranged through the four groups of first clamping blocks (20) and the connecting plates (8); and the four groups of connecting screw rods (21) are respectively threadedly connected to the first clamping blocks (20) and the connecting plates (8) through the threaded holes.

5. A welding device for processing a high-voltage sensor connector as claimed in claim 4, characterized in that: The operating table (1) further comprises a fixed block (22), a pressure plate (23), a baffle (24), a plurality of telescopic rods (25) and a plurality of second springs (26). The front end of the top of the operating table (1) is connected to the bottom of the fixed block (22). The rear end of the fixed block (22) is provided with a groove. The front end of the groove of the fixed block (22) is evenly connected to the front end of the plurality of telescopic rods (25). The rear ends of the plurality of telescopic rods (25) are connected to the front end of the pressure plate (23). A group of second springs (26) is respectively provided on the outer sides of the plurality of telescopic rods (25). The front end of the pressure plate (23) is slidably fitted into the groove of the fixed block (22). The rear end of the pressure plate (23) is connected to the front end of the baffle (24).

6. A welding device for processing a high-voltage sensor connector as claimed in claim 5, characterized in that: It also includes a sponge pad (27), and another group of sponge pads (27) is arranged at the rear end of the baffle (24).

7. A welding device for processing a high-voltage sensor connector as claimed in claim 6, characterized in that: It also comprises two groups of anti-skid pads (28), and one end of each of the two groups of clamping plates (9) is provided with a group of anti-skid pads (28).

8. A welding device for processing a high-voltage sensor connector as claimed in claim 7, characterized in that: It also comprises four groups of rotating handles (29), and one end of each of the four groups of connecting screw rods (21) is provided with a rotating handle (29).