Numerical control blade compact deburring system
By designing a CNC blade pressing deburring system that integrates brush, blowing, visual recognition, weighing, moving disk and silo functions, the deburring efficiency in the prior art is solved, inaccurate detection and poor quality distinction is not distinguished in the prior art. The best problem achieves efficient deburring, precise detection and effective quality management.
Patent Information
- Application Number
- CN202421057738.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing blade deburring system has low efficiency, insufficient qualified inspection, and lacks effective distinction and storage planning for qualified and poor products.
A CNC blade blank deburring system is designed, including brush assembly, blowing assembly, visual identification assembly, weighing assembly, sliding assembly and silo, and the upper and lower surface synchronization is performed through the combination of brush and blowing assembly. Deburring and cleaning, visual recognition components achieve precise placement, weighing components perform precision inspection, and sliding components and silo realize effective quality distinction and storage.
It improves the deburring and cleaning efficiency, enhances the accuracy of qualified inspection, realizes effective distinction and storage of qualified and defective products, and improves overall production efficiency and product quality stability.
Smart Images

Figure CN222430229U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of tool processing, in particular to a numerical control blade pressed blank deburring system. Background Art
[0002] The CNC blade blanks pressed by the powder press have burrs and need to be deburred. In the past, the burrs have been manually removed one by one. When deburring each CNC blade blank, the change in the operator's physical strength will directly affect the deburring effect of the CNC blade blank, increasing the possibility of the CNC blade blank being bumped and damaged; and the labor intensity of deburring is high, the efficiency is low, and the manual method causes unstable deburring quality.
[0003] In order to solve this technical problem, a blade deburring mechanism with publication number CN208575613U includes a base, a grinding mechanism arranged on the base and a fixing mechanism for fixing the blade to be deburred, the grinding mechanism includes a fixing mechanism for fixing the grinding knife, the grinding knife and a motor for driving the grinding knife to rotate, the blade fixing mechanism is fixed around the grinding mechanism, the blade fixing mechanism includes a plurality of fixing units, the fixing units are vertically connected and fixed, and the fixing unit includes a cavity for fixing the blade, a protective eaves extending outwardly at the upper end of the cavity and a protective eaves arranged at the lower end of the cavity. However, it can only perform a single-sided deburring operation on the blade, the deburring efficiency is low, and the blade surface is not cleaned. The debris remaining on the blade affects the subsequent weighing operation, which will cause the subsequent qualified detection to be inaccurate.
[0004] After the blade is deburred, it needs to be inspected for quality to distinguish between qualified and defective products. A high-speed blade breakage detection device with publication number CN218823969U includes a frame and a waterproof airtight component. The top of the frame is connected to the waterproof airtight component by bolts. The waterproof airtight component includes a U-shaped frame. Both sides of the U-shaped frame are fixedly connected to sleeves by screws. One side of the sleeve is connected to a sleeve rod. One end of the sleeve rod is fixedly connected to a fixed seat by screws. A rotating roller is connected between the fixed seats by a rotating shaft. After the blade is inspected, qualified and defective products are not stored separately, nor are qualified products stored uniformly.
[0005] The existing blade deburring system has low deburring efficiency and interference in qualified detection, resulting in inaccurate qualified detection, and no good planning and differentiated storage of qualified and defective products. Utility Model Content
[0006] The utility model aims to provide a CNC blade blank deburring system to overcome at least one of the above-mentioned defects in the prior art.
[0007] To achieve this purpose, the utility model adopts the following technical solutions:
[0008] The utility model provides a numeral-controlled blade blank deburring system, comprising a frame, a material tray, and a visual recognition component, a brush component, an air blowing component, a defective product recovery component, a weighing component, a plate shifting component, a silo, and a material shifting component for grabbing numeral-controlled blade blanks and shifting them to the brush component, the air blowing component, the defective product recovery component, the weighing component, and the material tray placed on the plate shifting component for operation. Both the silo and the plate shifting component can hold the material tray. The brush component has two adjustable brush parts that are relatively arranged. The air blowing component has a plurality of first and second air blowing parts that are relatively arranged. The weighing component is located between the defective product recovery component and the plate shifting component. The air blowing component is located between the brush component and the defective product recovery component. The silo is arranged on one side of the moving direction of the plate shifting component. The visual recognition component is located above the plate shifting component.
[0009] Preferably, the adjustable brush member includes a first Y-axis movable module, a first height adjustment frame, a first motor, a brush roller, a second height adjustment frame, a second motor, and a brush head. The first Y-axis movable module is fixed to the frame, the movable end of the first Y-axis movable module is fixed with the first height adjustment frame, the first motor is fixed to the adjustment end of the first height adjustment frame, the top end of the first motor is fixed with the brush roller, the second height adjustment frame is fixed to the frame, the second motor is fixed to the adjustment end of the second height adjustment frame, the top end of the second motor is fixed with the brush head, and the brush roller is located between the blowing assembly and the brush head.
[0010] Preferably, the blowing assembly also includes a first mounting frame, a shell, and a chip removal pipe. The first mounting frame is fixed to the frame, and the shell is fixed to the top of the first mounting frame. A first through hole is opened at the center of the bottom wall of the shell, and the chip removal pipe is fixed to the bottom of the shell and is connected with the first through hole. A plurality of first blowing members and second blowing members are distributed on the inner bottom wall of the shell at intervals along the circumference of the first through hole, and the plurality of first blowing members and the plurality of second blowing members are staggered. The first blowing member is a wind knife, and an air duct is opened inside the second blowing member. The inner side of the second blowing member has a first inclined wall and a second inclined wall, and the first inclined wall is located above the second inclined wall. A plurality of first air holes are connected between the first inclined wall and the air duct, and the first air holes are arranged to be inclined downward, and a plurality of second air holes are connected between the second inclined wall and the air duct, and the second air holes are arranged to be inclined upward. Both the air duct and the wind knife are connected to the pressurized air storage tank through a pipeline, and the pipeline is provided with a solenoid valve.
[0011] Preferably, the visual recognition component includes a second mounting frame, a first X-axis moving module, an adjustment component, a visual detection camera, a light source, and a controller. The second mounting frame is fixed to the frame, the first X-axis moving module is fixed to the second mounting frame, the adjustment component is fixed to the moving end of the first X-axis moving module, a light source is fixed to the bottom of the fixed end of the adjustment component, a visual detection camera is fixed to the adjustment end of the adjustment component, the visual detection camera is located above the light source, the visual detection camera, the light source, the first X-axis moving module, and the solenoid valve are all electrically connected to the controller, the controller is electrically connected to the material moving component, the brush component, the blowing component, the defective product recovery component, the weighing component, the tray moving component, and the silo, and the top of the tray has a plurality of positioning bosses or positioning grooves.
[0012] Preferably, the adjustment component includes a first slide rail, a first slider, a first screw, a second screw, and an adjustment plate. The first slide rail is fixed to the moving end of the first X-axis moving module, the first slider is slidably connected to the first slide rail, the two opposite side walls of the first slide rail are provided with first strip holes, the two opposite side walls of the first slider are provided with first thread grooves, the first screw passes through the first strip hole and is threadedly connected to the first thread groove to fix the first slider to the first slide rail, the connecting side of the first slider and the adjustment plate is provided with a second thread groove, the adjustment plate has two arc holes symmetrically along its center line, the second screw passes through the arc hole and is threadedly connected to the second thread groove to fix the adjustment plate to the first slider, and the visual inspection camera is fixed to the adjustment plate.
[0013] Preferably, the plate moving assembly includes a second Y-axis moving module, a first conveyor, and a chuck assembly, the second Y-axis moving module is fixed to the frame, the moving end of the second Y-axis moving module is fixed with the first conveyor, the conveyor belt of the first conveyor is fixed with the chuck assembly, the material plate is placed on the chuck assembly, the chuck assembly includes a first placing plate, a first baffle, a third screw, a connecting plate, a second slide rail, a second slider, a second baffle, a first block, a second block, a third block, and a spring, the first placing plate is fixed to the conveyor belt of the first conveyor, the first baffle is fixed at one end of the first placing plate close to the silo, the first baffle protrudes upward from the upper surface of the first placing plate, and a groove is provided on the side of the first placing plate away from the silo, and the groove passes through the first The top wall of a placing plate, the first placing plate below the groove is provided with a second strip hole, the second strip hole passes through the bottom wall of the first placing plate and is connected with the groove, the connecting plate is provided with a plurality of first threaded holes at intervals along its length direction, the third screw passes through the groove and the second strip hole, and is screwed with the first threaded hole to fix the connecting plate to the bottom of the first placing plate, the connecting plate is fixed with a second slide rail, the second slide rail is slidably connected with a second slider, the second slider is fixed with a second baffle, a first stop is fixed on a side of the second baffle close to the first baffle, the first stop is located above the first placing plate, a second stop is fixed on the bottom of the second baffle, a third stop is fixed on a side of the connecting plate away from the silo, and a spring is connected between the second stop and the third stop.
[0014] Preferably, the silo includes a first Z-axis moving module, a frame, a second placing plate, a third placing plate, a third baffle, a fourth baffle, a fifth baffle, a fourth screw, and a nut. The first Z-axis moving module is fixed to the frame, and the moving end of the first Z-axis moving module is fixed with the frame. A plurality of second placing plates are fixed at intervals from top to bottom on one side wall inside the frame, and a plurality of third placing plates are fixed at intervals from top to bottom on the other side wall inside the frame. The second placing plate and the third placing plate are arranged opposite to each other, and there is a clearance space between the second placing plate and the third placing plate. The second placing plate is provided with a third strip hole, and the third baffle is provided with a second threaded hole. The fourth screw passes through the second threaded hole and the third strip hole, and passes through the third strip hole and is screwed with the nut to fix the third baffle on the top of the second placing plate. A fourth baffle is fixed on one side of the second placing plate and the third placing plate, and a fifth baffle is fixed on the top of the third placing plate. A sixth baffle is provided on the frame between the frame and the second baffle, and the sixth baffle is located on the side of the second Y-axis moving module close to the frame.
[0015] Preferably, the weighing assembly includes a vibration-damping base, a weighing device, a wind shield, and a beam optical fiber. The vibration-damping base is fixed to the frame, the weighing device is fixed to the vibration-damping base, a wind shield is fixed to the top of the weighing device, the top of the wind shield has an opening, the opening is located above the weighing end of the weighing device, two groups of second through holes are opened on the side wall of the wind shield, and a beam optical fiber is arranged on the outer side of each group of second through holes, and the beam optical fiber is electrically connected to the controller. The defective product recovery assembly includes a second conveyor, a material guide plate, and a recovery frame. The second conveyor is fixed to the frame, a material guide plate is fixed to the side wall of the second conveyor, one end of the material guide plate is located above the conveyor belt of the second conveyor and is inclined, the material guide plate is located at the conveying rear end of the second conveyor, and a recovery frame is placed below the material guide plate.
[0016] Preferably, the material moving assembly includes a second X-axis moving module, a second Z-axis moving module, a third Y-axis moving module, a third X-axis moving module, a grabbing arm, a first rotating member, a mounting arm, a cleaning arm, a telescopic cylinder, a second rotating member, and a cleaning brush. The third Y-axis moving module is fixed to the frame, the second X-axis moving module is fixed to the moving end of the third Y-axis moving module, the moving end of the second X-axis moving module is fixed with the second Z-axis moving module, the moving end of the second Z-axis moving module is fixed with the third X-axis moving module, the moving end of the third X-axis moving module is fixed with the grabbing arm, the grabbing arm is provided with a first rotating member, the rotating end of the first rotating member is detachably provided with a suction cup or a clamping cylinder, the mounting arm is fixed to one side of the grabbing arm, one end of the mounting arm is hinged to the cleaning arm, one end of the telescopic cylinder is hinged to the mounting arm, the other end of the telescopic cylinder is hinged to the cleaning arm, the second rotating member is provided on the cleaning arm, the second rotating member has two upper and lower rotating ends, and each rotating end is fixed with a cleaning brush.
[0017] The beneficial effects of the utility model are:
[0018] 1. Through the setting of brush assembly and air blowing assembly, the upper and lower surfaces of CNC blade blanks are deburred and cleaned simultaneously to improve the deburring and cleaning efficiency; through the simultaneous cleaning of the upper and lower surfaces of CNC blade blanks, the interference of subsequent detection is eliminated and the accuracy of qualified detection is improved.
[0019] 2. Qualified products are collected by placing them on trays, and then sent to the silo for unified collection and storage. The empty trays are taken out for subsequent CNC blade pressing and placement, forming a good planning and placement of qualified products.
[0020] 3. The front and rear brush cleaning positions can be adjusted by the adjustable brush parts arranged relatively to each other to meet different operation requirements, with wide adaptability.
[0021] 4. By setting the first height adjustment frame, the height position of the first motor can be adjusted, and then the height of the brush roller can be adjusted to perform adaptive adjustments according to different usage requirements; by setting the second height adjustment frame, the height position of the second motor can be adjusted, and then the height of the brush head can be adjusted to perform adaptive adjustments according to different usage requirements.
[0022] 5. The position setting of the first blowing member and the second blowing member makes the blowing more comprehensive and thorough.
[0023] 6. Provide three modes of airflow cleaning to meet different cleaning needs, making cleaning more thorough and efficient.
[0024] 7. Through the arrangement of the first air hole and the second air hole, the airflow blown out from the second blowing member is divided into a group inclined downward and a group inclined upward, which can better clean the upper and lower surfaces of the CNC blade blank and greatly improve the cleaning efficiency.
[0025] 8. Through the setting of the first X-axis moving module, the visual inspection camera, and the plate shifting assembly, the CNC blade blank can be accurately placed; through the setting of the visual inspection camera combined with the positioning boss, the CNC blade blank can be accurately clamped on the positioning boss to avoid the displacement of the CNC blade blank, thereby further improving the placement accuracy of the CNC blade blank.
[0026] 9. The distance and angle between the visual inspection camera and the light source can be adjusted by adjusting the components, making the inspection more accurate and more adaptable.
[0027] 10. The height position of the visual inspection camera can be achieved by simply screwing the first screw and pushing the first slider up and down, thereby changing the distance between the visual inspection camera and the light source.
[0028] 11. The direction of the visual inspection camera can be adjusted by simply screwing the second screw and swinging the adjustment plate left and right, thereby changing the angle between the visual inspection camera and the light source.
[0029] 12. Through the cooperation of a plurality of first threaded holes, second strip holes, grooves and third screws, the front and rear positions of the connecting plate can be adjusted, and then the position of the first stopper can be adjusted to adapt to the fixation of trays of different lengths.
[0030] 13. Through the setting of the spring, the first stopper is pushed against the front side wall of the material tray. The first stopper and the first baffle plate behind it clamp and fix the front and rear sides of the material tray to ensure that the material tray is well fixed.
[0031] 14. The left and right position of the third baffle is adjustable and can be adjusted according to trays of different widths.
[0032] 15. The tray can be automatically transferred between the silo and the tray transfer assembly, which is more efficient.
[0033] 16. Through the setting of two sets of opposing optical fibers, one inspection and one retrieval can be achieved, and the detection efficiency is higher.
[0034] 17. By setting the first rotating member, the clamping claw cylinder can rotate to adjust the clamping position, or drive the CNC blade blank to rotate during deburring and cleaning operations, thereby further improving the operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a three-dimensional structural schematic diagram of the first embodiment of the utility model.
[0036] Figure 2 It is a three-dimensional structural schematic diagram of a brush assembly and an air blowing assembly according to a first embodiment of the utility model.
[0037] Figure 3 It is a three-dimensional structural schematic diagram of the second height adjustment frame, the second motor, and the brush head in the first embodiment of the utility model.
[0038] Figure 4 It is a three-dimensional structural schematic diagram of a blowing assembly, a pipeline, a solenoid valve, and a pressurized gas storage tank in a first embodiment of the utility model.
[0039] Figure 5 It is a three-dimensional exploded structural schematic diagram of the blowing assembly of the first embodiment of the utility model (excluding the mounting frame).
[0040] Figure 6 It is a structural schematic diagram of the second blowing member in the first embodiment of the utility model.
[0041] Figure 7 yes Figure 6 Schematic diagram of the cross-sectional structure along the AA axis.
[0042] Figure 8 It is a three-dimensional structural schematic diagram of the second mounting frame, the adjustment component, the first X-axis moving module, the visual inspection camera, and the light source in the first embodiment of the utility model.
[0043] Fig. 9 It is a three-dimensional structural schematic diagram of a material tray and a positioning boss according to a first embodiment of the utility model.
[0044] Fig.10 It is a schematic diagram of the exploded structure of the regulating assembly of the first embodiment of the utility model.
[0045] Fig.11 It is a schematic diagram of the matching structure of the material bin, the shifting plate assembly and the sixth baffle in the first embodiment of the utility model.
[0046] Fig.12 It is a three-dimensional structural schematic diagram of a tray moving assembly according to a first embodiment of the utility model.
[0047] Fig.13 It is a three-dimensional structural schematic diagram of a chuck assembly according to a first embodiment of the utility model.
[0048] Fig.14 yes Fig.13 Schematic diagram of the enlarged structure of A.
[0049] Fig.15 It is a three-dimensional structural schematic diagram of a silo (carrying material tray) according to the first embodiment of the utility model.
[0050] Fig.16 It is a schematic diagram of the main structure of a silo in Example 1 of the utility model.
[0051] Fig.17 It is a three-dimensional structural schematic diagram of the second placement plate and the structure thereon according to the first embodiment of the utility model.
[0052] Fig.18 It is a schematic diagram of the three-dimensional structure of the silo in the first embodiment of the utility model (excluding the first Z-axis moving module).
[0053] Fig.19 It is a schematic diagram of the front view of the second placement plate and the structure thereon in the first embodiment of the utility model.
[0054] Fig. 20 It is a bottom view structural schematic diagram of the third baffle of the first embodiment of the utility model.
[0055] Fig.21 It is a schematic diagram of the top view of the weighing assembly of the first embodiment of the utility model.
[0056] Fig. 22 It is a three-dimensional structural schematic diagram of a windshield according to a first embodiment of the utility model.
[0057] Fig.23 It is a three-dimensional structural schematic diagram of a defective product recovery component according to the first embodiment of the utility model.
[0058] Fig.24 It is a three-dimensional structural schematic diagram of a material moving assembly according to a first embodiment of the utility model.
[0059] Fig.25 It is a three-dimensional structural schematic diagram of a grabbing arm, a first rotating member, and a clamping claw cylinder according to a first embodiment of the utility model (excluding a partial shell of the first grabbing arm).
[0060] Fig.26 It is a three-dimensional structural schematic diagram of a grabbing arm, a first rotating member, a mounting arm, a cleaning arm, a telescopic cylinder, a second rotating member, and a cleaning brush according to a first embodiment of the utility model (excluding a partial housing of the cleaning arm).
[0061] Fig. 27 This is a control block diagram of the first embodiment of the utility model.
[0062] Fig.28 It is a schematic diagram of the three-dimensional structure of the grabbing arm, the first rotating member, and the suction cup according to the second embodiment of the utility model (excluding a partial shell of the cleaning arm).
[0063] The marks in the attached drawings are: 1-frame, 2-tray, 3-brush assembly, 4-blowing assembly, 5-defective product recovery assembly, 6-weighing assembly, 7-tray moving assembly, 8-bin, 9-material moving assembly, 41-first blowing member, 42-second blowing member, 31-first Y-axis moving module, 32-first height adjustment frame, 33-first motor, 34-brush roller, 35-second height adjustment frame, 36-second motor, 37-brush head, 43-first mounting frame, 44-shell, 45-chip removal pipe, 46-first through hole, 421-air duct, 422-first inclined wall, 423-second inclined wall, 424-first air hole, 425-second air hole, 10-second mounting frame, 11-first X-axis moving module, 12-adjusting component, 13-visual detection camera, 14-light source, 15-controller, 16-positioning boss, 121-first slide rail, 122-first slider, 123-first screw, 124-second screw, 125-adjusting plate, 126-first bar hole, 127-first thread groove, 128-second thread groove, 129-arc hole, 71-second Y-axis moving module, 72-first conveyor, 73-chuck assembly, 731-first placement plate, 732-first baffle, 733-third screw, 734-connecting plate, 735-second slide rail, 736-second slider, 737-second baffle, 738-first baffle, 739-second baffle, 7310-third baffle, 7311-spring, 7312-groove, 7313-second bar hole, 7314-first threaded hole, 81-first Z-axis moving module, 82-frame, 83-second placement plate, 84-third placement plate, 85-third baffle, 86-fourth baffle, 87-fifth baffle, 88-fourth screw, 89-nut, 810-allowing space, 811-third bar hole, 812-second threaded hole, 61-weigher, 62-wind shield, 63-opposite optical fiber, 64-opening, 65-second through hole, 66-vibration damping base, 51-second conveyor, 52-material guide plate, 53-recovery frame, 91-second X-axis moving module, 92-second Z-axis moving module, 93-third Y-axis moving module, 94-third X-axis moving module, 95-grabbing arm, 96-first rotating member, 97-mounting arm, 98-cleaning arm, 99-telescopic cylinder, 910-second rotating member, 911-cleaning brush, 912-suction cup, 913-gripping cylinder, 18-sixth baffle, 19-pipeline, 20-boosting gas tank, 21-solenoid valve. DETAILED DESCRIPTION
[0064] The utility model is now further described in conjunction with the accompanying drawings and specific implementation methods.
[0065] Contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. In the description of the present utility model, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0066] Embodiment 1:
[0067] like Figures 1 to 27 As shown, a CNC blade blank deburring system provided in this embodiment includes a frame 1, a tray 2, and a visual recognition component, a brush component 3, an air blowing component 4, a defective product recovery component 5, a weighing component 6, a tray shifting component 7, a silo 8, and a material shifting component 9 for grabbing the CNC blade blank and shifting it to the brush component 3, the air blowing component 4, the defective product recovery component 5, the weighing component 6, and the tray 2 placed on the tray shifting component 7 for operation. The silo 8 and the tray shifting component 7 can both place the tray 2. The brush component 3 of this embodiment is located on the right side of the air blowing component 4. The brush component 3 has two adjustable brush parts that are relatively arranged front and back. The air blowing component 4 has a plurality of first air blowing parts 41 and second air blowing parts 42 that are relatively arranged. The weighing component 6 is located between the defective product recovery component 5 and the tray shifting component 7. The air blowing component 4 is located between the brush component 3 and the defective product recovery component 5. The silo 8 is located at the rear side of the tray shifting component 7, and the visual recognition component is located above the tray shifting component 7. By setting up the brush assembly and the air blowing assembly, the cleaning effect and efficiency of deburring the CNC blade blank are improved; by setting up the weighing assembly, the quality of the CNC blade blank after deburring is accurately detected, and the eligibility of the pressing is judged by the quality; and by setting up the visual recognition assembly, the placement position of the CNC blade blank on the tray is accurately identified and located, ensuring the accurate placement of the CNC blade blank to prevent it from being damaged by bumps.
[0068] This embodiment provides a method for deburring a CNC blade blank, which is processed by the above-mentioned CNC blade blank deburring system, and includes the following steps:
[0069] S1: The CNC blade compact to be processed is taken out from the powder press by the material transfer assembly 9, and then the CNC blade compact is driven to move left to the brush assembly 3, and then the upper and lower surfaces of the CNC blade compact are synchronously deburred by the relatively arranged adjustable brush parts.
[0070] S2: After the CNC blade blank is deburred by the brush assembly 3 in a brush cleaning manner, the material transfer assembly 9 moves the CNC blade blank into the blowing assembly 4, and the upper and lower surfaces of the CNC blade blank are cleaned synchronously by airflow. The upper and lower surfaces of the CNC blade blank are synchronously purged by the setting of the blowing assembly 4, and the burrs, debris and dust attached to the CNC blade blank are blown away, the CNC blade blank is cleaned, and subsequent detection interference is eliminated, thereby improving the accuracy of qualified detection. In this way, by setting the brush assembly 3 and the blowing assembly 4, the upper and lower surfaces of the CNC blade blank are deburred and cleaned synchronously, and the deburring and cleaning efficiency is improved. Moreover, the front and rear two brush cleaning positions can be adjusted by the adjustable brush parts relatively arranged in the front and rear to meet different operation requirements, and the adaptability is wide.
[0071] S3: After cleaning, the material transfer component 9 moves the CNC blade press to the weighing component 6 for weighing. The CNC blade press that has passed the weighing is moved to the top of the plate transfer component 7 by the material transfer component 9, and combined with the visual recognition component, the CNC blade press is placed on the plate transfer component. The CNC blade press that has failed the weighing is moved to the defective product recovery component 5 by the material transfer component 9 for defective product recovery. In this way, the qualified inspection of the CNC blade press is carried out by weighing, and after the inspection is completed, the qualified products and defective products are distinguished and stored separately. The material transfer component and the plate transfer component are combined with the setting of the visual recognition component to accurately locate the placement position of the CNC blade press, which can play a role in accurately positioning and placing the CNC blade press.
[0072] S4: When the tray 2 on the tray shifting assembly 7 needs to be replaced (for example, when the CNC blade compacts are placed according to the required tray pattern), the tray shifting assembly 7 moves the tray 2 and the CNC blade compacts thereon to the silo 8 for collection and storage, and the empty tray 2 is loaded on the tray shifting assembly 7, and then the tray shifting assembly 7 drives the empty tray 2 to move to the CNC blade compact placement operation area. By collecting the qualified products by tray placement, sending them to the silo 8 for unified collection and storage after the tray placement is completed, and taking out the empty tray 2 for subsequent CNC blade compact placement, a good qualified product planning and placement is formed.
[0073] In this way, through the combined operation of the brush component, the air blowing component, the weighing component, and the visual recognition component, the CNC blade blanks can be efficiently and accurately deburred, weighed, and precisely placed.
[0074] The adjustable brush member includes a first Y-axis moving module 31, a first height adjustment frame 32, a first motor 33, a brush roller 34, a second height adjustment frame 35, a second motor 36, and a brush head 37. The first Y-axis moving module 31 is fixed to the frame 1. The moving end of the first Y-axis moving module 31 is fixed with the first height adjustment frame 32. The first motor 33 is fixed to the adjustment end of the first height adjustment frame 32. The top of the first motor 33 is fixed with the brush roller 34. The first height adjustment frame 32 of this embodiment is manually adjusted by opening a threaded hole at the fixed end and a slotted hole at the adjustment end, and then adjusting by threaded fastening. In other embodiments, the height can also be electrically adjusted, such as by using a cylinder, etc.; as long as the height adjustment of the first motor 33 can be achieved. Through the setting of the first height adjustment frame 32, the height position of the first motor 33 can be adjusted, and then the height of the brush roller 34 can be adjusted, so as to perform adaptive adjustment according to different usage requirements. The two brush rollers 34 of this embodiment are arranged relative to each other in the front and back directions, and the front and back positions of the brush rollers 34 are adjusted by the first Y-axis moving module 31, so as to be adaptively adjusted according to different usage requirements. For example, the position of the brush roller 34 is adjusted according to the CNC blade blanks of different shapes and sizes. After adjustment, the brush roller 34 can be rotated and cleaned at a fixed position, or the position of the brush roller 34 can be continuously adjusted front and back during the cleaning process for rotational cleaning. The feed amount is controlled by two first Y-axis moving modules 31 that are relatively and separately arranged in the front and back directions, and the front and rear brush rollers 34 can be driven to rotate in opposite directions in combination with the two first motors 33 that are separately arranged in the front and back directions. The rotation speed of the front and rear brush rollers 34 is controlled and adjusted by the first motors 33 corresponding to each other, so as to ensure that the asymmetric CNC blade blanks can be accurately deburred and cleaned.
[0075] Among them, the second height adjustment frame 35 is fixed to the frame 1, the second motor 36 is fixed to the adjustment end of the second height adjustment frame 35, a brush head 37 is fixed to the top of the second motor 36, and the brush roller 34 is located between the blowing component 4 and the brush head 37. The second height adjustment frame 35 of this embodiment is manually adjusted, and in other embodiments, it can also be electrically adjusted in height, such as using a cylinder, etc.; as long as the height adjustment of the second motor 36 can be achieved. Through the setting of the second height adjustment frame 35, the height position of the second motor 36 can be adjusted, and then the height of the brush head 37 can be adjusted to make adaptive adjustments according to different usage requirements. The second motor 36 rotates, driving the brush head 37 to rotate, and the brush head 37 is used to remove burrs from the lower surface of the CNC blade blank. Through the setting of the brush head 37, the burr removal efficiency of the lower surface of the CNC blade blank is further improved. Whether to remove burrs with the brush head 37 can be determined according to the operation requirements.
[0076] Among them, the blowing assembly 4 also includes a first mounting frame 43, a shell 44, and a chip removal pipe 45. The first mounting frame 43 is fixed to the frame 1. The shell 44 is fixed to the top of the first mounting frame 43. The center position of the bottom wall of the shell 44 is provided with a first through hole 46. The chip removal pipe 45 is fixed to the bottom of the shell 44 and is connected to the first through hole 46. The inner bottom wall of the shell 44 is provided with a plurality of first blowing pieces 41 and second blowing pieces 42 spaced circumferentially along the first through hole 46. The plurality of first blowing pieces 41 and the plurality of second blowing pieces 42 are arranged alternately. The position setting of the first blowing piece 41 and the second blowing piece 42 makes the blowing more comprehensive and thorough. Moreover, the first blowing piece 41 and the second blowing piece 42 can be blown separately or in combination, and the cleaning method is diversified, which can be selected according to different products and different cleaning requirements, and has high applicability. The burrs, debris and dust blown away are discharged from the chip removal pipe 45.
[0077] Among them, the first blowing member 41 is a wind knife, the second blowing member 42 is provided with an air passage 421 inside, the second blowing member 42 has a first oblique wall 422 and a second oblique wall 423 on the inner side, the first oblique wall 422 is located above the second oblique wall 423, a plurality of first air holes 424 are connected between the first oblique wall 422 and the air passage 421, the first air holes 424 are arranged to be inclined downward, a plurality of second air holes 425 are connected between the second oblique wall 423 and the air passage 421, the second air holes 425 are arranged to be inclined upward. Through the arrangement of the first air holes 424 and the second air holes 425, the air flow blown out from the second blowing member 42 is divided into a group inclined downward and a group inclined upward, which can better clean the upper and lower surfaces of the CNC blade blank and greatly improve the cleaning efficiency.
[0078] Among them, the air duct 421 and the wind knife are connected to the pressurized air tank 20 through the pipeline 19. The pipeline is provided with a solenoid valve 21. The pressurized air tank 20 provides high-pressure airflow and cooperates with the solenoid valve 21 to control the air pressure to meet the different deburring pressure requirements of CNC blade blanks of different materials. The start and stop and flow of the blowing action are controlled by controlling the solenoid valve 21. The second blowing part 42 adopts the intermittent switching solenoid valve 21 to form explosive blowing. When air knife cleaning is required, the solenoid valve corresponding to the air knife is opened. There are three airflow cleaning modes: single air knife cleaning, single explosive blowing cleaning, and air knife cleaning + explosive blowing cleaning. Three modes of airflow cleaning are provided to meet different cleaning needs, making cleaning more thorough and efficient.
[0079] The visual recognition component includes a second mounting frame 10 , a first X-axis moving module 11 , an adjustment component 12 , a visual inspection camera 13 , a light source 14 , and a controller 15 . The second mounting frame 10 is fixed to the frame 1, the first X-axis moving module 11 is fixed to the lower part of the second mounting frame 10, the adjustment component 12 is fixed to the moving end of the first X-axis moving module 11, the bottom of the fixed end of the adjustment component 12 is fixed with a light source 14, the adjustment end of the adjustment component 12 is fixed with a visual inspection camera 13, the visual inspection camera 13 is located above the light source 14, the visual inspection camera 13, the light source 14, the first X-axis moving module 11, and the electromagnetic valve 21 are all electrically connected to the controller 15, the controller 15 is electrically connected to the material moving component 9, the brush component 3, the blowing component 4, the defective product recovery component 5, the weighing component 6, the plate moving component 7, and the silo 8, the top of the material tray 2 of this embodiment has a plurality of positioning bosses 16, and in other embodiments, the top of the material tray 2 may also have positioning grooves to position the CNC blade blank, and the material of the material tray 2 is graphite. The light source 14 of this embodiment is a ring light source 14, and a hole is opened in the middle of the CNC blade blank. The distance and angle between the visual inspection camera 13 and the light source 14 can be adjusted by adjusting the component 12, so that the inspection is more accurate and more adaptable. The visual inspection camera 13 is driven to move left and right by the first X-axis moving module 11 to take pictures, and the material tray 2 is driven to move forward and backward by the shifting plate component 7 to achieve comprehensive photography of the material tray 2, and the photographing results are fed back to the controller 15. The controller 15 controls the material shifting component 9 to move the qualified CNC blade blank to a specific position of the material tray 2 according to the photographing results, so as to achieve accurate placement of the CNC blade blank. The CNC blade blank is accurately clamped on the positioning boss 16 by the visual inspection camera 13 in combination with the setting of the positioning boss 16 to avoid the displacement of the CNC blade blank, so that the CNC blade blank will not fall off the positioning boss or fall out of the positioning groove due to inaccurate placement and thus be damaged, thereby further improving the placement accuracy of the CNC blade blank.
[0080] The adjustment assembly 12 includes a first slide rail 121, a first slider 122, a first screw 123, a second screw 124, and an adjustment plate 125. The first slide rail 121 is fixed to the moving end of the first X-axis moving module 11. The first slider 122 is slidably connected to the first slide rail 121. The left and right side walls of the first slide rail 121 are both provided with first strip holes 126. The left and right side walls of the first slider 122 are both provided with first thread grooves 127. The first screw 123 passes through the first strip hole 12 6 and is threadedly connected with the first thread groove 127 to fix the first slider 122 to the first slide rail 121, a second thread groove 128 is provided on the rear side of the first slider 122, and the adjustment plate 125 is symmetrically provided with two arc holes 129 along its center line, and the second screw 124 passes through the arc hole 129 and is threadedly connected with the second thread groove 128 to fix the adjustment plate 125 to the first slider 122, the visual inspection camera 13 is fixed to the rear side of the adjustment plate 125, and the light source 14 is fixed to the lower part of the first slide rail. The height position of the visual inspection camera 13 can be achieved by simply screwing the first screw 123 and pushing the first slider 122 up and down, and the distance between the visual inspection camera 13 and the light source 14 can be changed. The orientation of the visual inspection camera 13 can be achieved by simply screwing the second screw 124 and swinging the adjustment plate 125 left and right, and the angle between the visual inspection camera 13 and the light source 14 can be changed.
[0081] The tray moving assembly 7 includes a second Y-axis moving module 71, a first conveyor 72, and a chuck assembly 73. The second Y-axis moving module 71 is fixed to the frame 1. The first conveyor 72 is fixed to the moving end of the second Y-axis moving module 71. The conveyor belt of the first conveyor 71 is fixed with a chuck assembly 73, and the material tray 2 is placed on the chuck assembly 73. The two-stage telescopic travel of the chuck assembly 73 can be achieved by setting the first X-axis moving module 11 and the first conveyor 72, so that the material tray 2 can be located within the detection range of the visual inspection camera 13, and can also be moved to the silo 8 to pick up and place the material tray 2.
[0082] The chuck assembly 73 includes a first placement plate 731, a first baffle plate 732, a third screw 733, a connecting plate 734, a second slide rail 735, a second slider 736, a second baffle plate 737, a first stop block 738, a second stop block 739, a third stop block 7310, and a spring 7311. The first placement plate 731 is fixed to the conveyor belt of the first conveyor 72. The first baffle plate 732 is fixed to the rear end of the first placement plate 731. The first baffle plate 732 protrudes upward from the upper surface of the first placement plate 731. The left and right sides of the front side of the first placement plate 731 are provided with grooves 7312. The groove 7312 passes through the top wall of the first placement plate 731. The first placement plate 731 below the groove 7312 is provided with a second strip hole 7313. The second strip hole 7313 passes through the bottom wall of the first placement plate 731 and is aligned with the groove 7 312 is connected, and the connecting plate 734 is provided with a plurality of first threaded holes 7314 at intervals along its length direction. The third screw 733 passes through the groove 7312 and the second bar hole 7313, and is screwed with the first threaded hole 7314 to fix the connecting plate 734 to the bottom of the first placement plate 731. The connecting plate 734 is fixed with a second slide rail 735, and the second slide rail 735 is slidably connected with a second slider 736. The second slider 736 is fixed with a second baffle plate 737. A first stop block 738 is fixed on the side of the second baffle plate 737 close to the first baffle plate 732, and the first stop block 738 is located above the first placement plate 731. A second stop block 739 is fixed on the bottom of the second baffle plate 737. A third stop block 7310 is fixed on the side of the connecting plate 734 away from the silo 8, and a spring 7311 is connected between the second stop block 739 and the third stop block 7310. Through the cooperation of the first threaded holes 7314, the second strip holes 7313, the grooves 7312 and the third screws 733, the front and rear positions of the connecting plate 734 can be adjusted, and then the position of the first stopper 738 can be adjusted to adapt to the fixation of trays 2 of different lengths. Through the setting of the grooves 7312, the third screw 733 can be built in, so that the third screw 733 does not protrude from the top wall of the first placement plate 731. Through the setting of the spring 7311, the first stopper 738 is pushed against the front side wall of the tray 2, and the first stopper 738 and the first stopper 732 behind it clamp and fix the front and rear sides of the tray 2 to ensure that the tray 2 is well fixed.
[0083] The silo 8 includes a first Z-axis moving module 81, a frame 82, a second placement plate 83, a third placement plate 84, a third baffle 85, a fourth baffle 86, a fifth baffle 87, a fourth screw 88, and a nut 89. The first Z-axis moving module 81 is fixed to the frame 1. The moving end of the first Z-axis moving module 81 is fixed with a frame 82. A plurality of second placement plates 83 are fixed to the left side wall of the frame 82 from top to bottom. A plurality of third placement plates 84 are fixed to the right side wall of the frame 82 from top to bottom. The second placement plates 83 and the third placement plates 84 are arranged opposite to each other on the left and right sides, and the second placement plates 83 and the third placement plates 84 are fixed to each other on the left and right sides. There is a clearance space 810 between the second placement plate 83, the third strip hole 811 is provided on the second placement plate 83, the third baffle plate 85 is provided with a second threaded hole 812, the fourth screw 88 passes through the second threaded hole 812 and the third strip hole 811, and passes through the third strip hole 811 to be screwed with the nut 89, and the third baffle plate 85 is fixed to the top of the second placement plate 83, the fourth baffle plate 86 is fixed on one side of the second placement plate 83 and the third placement plate 84, and the fifth baffle plate 87 is fixed on the top of the third placement plate 84, and the frame 1 between the frame 82 and the second stopper 739 is provided with a sixth baffle plate 18, and the sixth baffle plate 18 is located at the rear side of the second Y-axis moving module 71. The second placement plate 83 and the third placement plate 84 are used to place the material tray 2, and are placed in layers up and down. The third baffle plate 85 and the fifth baffle plate 87 are provided to position the material tray 2 in the left and right directions to prevent the material tray 2 from shifting. The left and right positions of the third baffle plate 85 are adjustable, and can be adjusted according to the different widths of the trays 2. The fourth baffle plate 86 is provided to limit the front side of the tray 2. The provision of the clearance space 810 provides a basis for automatically taking and placing the tray 2.
[0084] At the beginning, an empty tray 2 is placed manually at each material placement position. When taking out an empty tray 2, the first conveyor 72 and the clamping plate assembly 73 thereon are driven backwards by the second Y-axis moving module 71, and then the clamping plate assembly 73 is driven backwards by the first conveyor 72. When the second stopper 739 moves backwards to the sixth baffle 18, it is blocked by the sixth baffle 18, and the first placement plate 731 continues to move backwards. At this time, the spring 7311 contracts, and the second stopper 739 cannot continue to move backwards, providing space for the placement of the tray 2. When the first placement plate 731 extends between the upper and lower material discharge positions, the frame 82 is driven downward by the first Z-axis moving module 81, so that the material tray 2 located above the second placement plate 83 and the third placement plate 84 is placed on the second placement plate 83 and the third placement plate 84, and then the second Y-axis moving module 71 is reset, driving the first placement plate 731 and its upper material tray 2 to move forward. When the first placement plate 7311 moves forward a certain distance, the second stopper 739 loses the blocking effect of the sixth stopper, and the spring 7311 is extended, so that the second stopper 739 moves forward and resets, and then the first stopper 738 moves forward to resist the material tray 2, so as to fix the material tray 2. When storing the material tray 2 with the CNC blade pressed blank, the principle is the same as that of taking out the empty material tray 2, and the action is opposite, which will not be repeated here. When each layer of the material placement position is placed with a tray 2 with a CNC blade pressed blank, all the trays 2 with the CNC blade pressed blank are manually taken away, and the empty trays 2 are placed in the frame 82. In this way, the tray 2 can be automatically transferred between the silo 8 and the tray transfer assembly 7, which is more efficient.
[0085] The weighing assembly 6 includes a vibration-damping base 66, a weighing device 61, a wind shield 62, and a beam optical fiber 63. The vibration-damping base 66 is fixed to the frame 1, and the weighing device 61 is fixed to the vibration-damping base 66. The vibration-damping base 66 of this embodiment is made of marble. A wind shield 62 is fixed to the top of the weighing device 61. The top of the wind shield 62 has an opening 64. The opening 64 is located above the weighing end of the weighing device 61. The side wall of the wind shield 62 is provided with two groups of second through holes 65. The outer side of each group of second through holes 65 is provided with a beam optical fiber 63. The beam optical fiber 63 is electrically connected to the controller 15. The weighing has two stations. During the detection, the material moving assembly 9 places the CNC blade blank in one of the stations for weighing. The beam optical fiber 63 detects whether there is material in the station. When the material is detected in the station, the subsequent material moving assembly 9 places the second CNC blade blank in another station, and then takes away the detected CNC blade blank. In this way, by setting up two sets of opposite optical fibers 63, one inspection and one removal are realized, and the detection efficiency is higher. By setting up the vibration reduction base 66, the wind shield 62, and the opposite optical fiber 63, the effect of accurately weighing the CNC blade blank after deburring can be achieved, and the quality data can be used to determine whether the CNC blade blank has internal defects or quality defects.
[0086] The defective product recovery component 5 includes a second conveyor 51, a guide plate 52, and a recovery frame 53. The second conveyor 51 is fixed to the frame 1. The guide plate 52 is fixed to the side wall of the second conveyor 51. One end of the guide plate 52 is located above the conveyor belt of the second conveyor 51 and is inclined. The guide plate 52 is located at the rear end of the conveying of the second conveyor 51 and extends to the right half of the conveyor belt of the second conveyor 51. The recovery frame 53 is placed below the guide plate 52. The detected defective products are placed on the second conveyor 51 through the material transfer component 9 and transported forward to the guide plate 52. The guide plate 52 guides the defective products to the recovery frame 53 for unified collection. The defective product recovery component 5 also has the function of randomly inspecting the CNC blade press blanks. For example, one CNC blade press blank is randomly inspected every 20 qualified inspections, and the inspected CNC blade press blank is placed in the left half area of the conveyor belt of the second conveyor 51 (will not be blocked by the guide plate 52). The second conveyor 51 conveys the CNC blade press blank forward for subsequent inspection operations to detect characteristics such as sticking and chipping of the CNC blade press blanks.
[0087] The material moving assembly 9 includes a second X-axis moving module 91, a second Z-axis moving module 92, a third Y-axis moving module 93, a third X-axis moving module 94, a grabbing arm 95, a first rotating member 96, a mounting arm 97, a cleaning arm 98, a telescopic cylinder 99, a second rotating member 910, and a cleaning brush 911. The third Y-axis moving module 93 is fixed to the frame 1, the second X-axis moving module 91 is fixed to the moving end of the third Y-axis moving module 93, the moving end of the second X-axis moving module 91 is fixed with the second Z-axis moving module 92, the moving end of the second Z-axis moving module 92 is fixed with the third X-axis moving module 94, the moving end of the third X-axis moving module 94 is fixed with the grabbing arm 95, the grabbing arm 95 is provided with the first rotating member 96, and the rotating end of the first rotating member 96 is detachably provided with a clamping cylinder 913. Through the combination of the second X-axis moving module 91 and the third X-axis moving module 94, the left and right position adjustment distance of the clamping cylinder 913 is large to adapt to different working positions. The upper and lower positions of the clamping cylinder 913 are adjusted by the second Z-axis moving module 92, and the front and rear positions of the clamping cylinder 913 are adjusted by the third Y-axis moving module 93 to meet the working requirements of different workstations. The clamping end of the clamping cylinder 913 is supported against the hole position of the CNC blade blank to achieve the grasping of the CNC blade blank. Through the setting of the first rotating member 96, the clamping cylinder 913 can be rotated to adjust the clamping position, or the CNC blade blank is also driven to rotate during deburring and cleaning operations, further improving the working efficiency. The first rotating member 96 allows the CNC blade blank to keep rotating along the axis of its center hole to ensure the coordination with the blowing component and the deburring component. Especially during the air blowing operation, the CNC blade pressed blank clamped by the clamping cylinder 913 must be driven by the first rotating member 96 to rotate and cooperate with the air blowing assembly to effectively remove the burrs around the CNC blade pressed blank. The removable clamping cylinder 913 or suction cup 912 makes it replaceable, and different clamping cylinders 913 or suction cups 912 can be replaced according to different CNC blade pressed blanks.
[0088] Among them, the mounting arm 97 is fixed to one side of the grabbing arm, one end of the mounting arm 97 is hinged with a cleaning arm 98, one end of the telescopic cylinder 99 is hinged to the mounting arm 97, the other end of the telescopic cylinder 99 is hinged to the cleaning arm 98, and the second rotating member 910 is arranged on the cleaning arm 98, and the second rotating member 910 has two upper and lower rotating ends, and each rotating end is fixed with a cleaning brush 911. Through the extension and contraction of the telescopic cylinder 99, the cleaning arm 98 is driven to swing, so that the cleaning brush 911 cleans the CNC blade blanking mold. Specifically, when the telescopic cylinder 99 contracts, the cleaning arm 98 is driven to swing upward and is in a safe position, which is an unclean state. In the cleaning state, the telescopic cylinder 99 is extended, driving the cleaning arm 98 to swing downward to the required cleaning position, and then starting the second rotating member 910, driving the cleaning brushes 911 at the upper and lower ends to rotate, and performing the cleaning operation. The first rotating member 96 and the second rotating member 910 of this embodiment are both structures composed of a motor combined with a transmission structure. In other embodiments, other structures that can achieve rotation can also be used.
[0089] Embodiment 2:
[0090] like Fig.28 As shown, the rotating end of the first rotating member 96 of this embodiment is detachably provided with a suction cup 912. The CNC blade blank is taken and placed by suction.
[0091] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A CNC blade blank deburring system, characterized in that: It includes a frame, a material tray, and a visual recognition component, a brush component, an air blowing component, a defective product recovery component, a weighing component, a tray moving component, a silo, and a material moving component for grabbing a CNC blade pressed blank and shifting it to the brush component, the air blowing component, the defective product recovery component, the weighing component, and the material tray placed on the tray moving component for operation; The material bin and the tray transfer assembly are both capable of placing the material tray; The brush assembly comprises two adjustable brush members arranged opposite to each other; The blowing assembly comprises a plurality of first blowing parts and second blowing parts which are arranged opposite to each other; The weighing component is located between the defective product recovery component and the plate shifting component; The air blowing component is located between the brush component and the defective product recovery component; The material bin is arranged on one side of the moving direction of the shifting plate assembly; The visual recognition component is located above the plate moving component.
2. The CNC blade blank deburring system according to claim 1, characterized in that: The adjustable brush member includes a first Y-axis moving module, a first height adjustment frame, a first motor, a brush roller, a second height adjustment frame, a second motor, and a brush head; The first Y-axis moving module is fixed to the frame, a first height adjustment frame is fixed to the moving end of the first Y-axis moving module, the first motor is fixed to the adjustment end of the first height adjustment frame, and a brush roller is fixed to the top end of the first motor; The second height adjustment frame is fixed to the frame, the second motor is fixed to the adjustment end of the second height adjustment frame, and a brush head is fixed to the top end of the second motor; The brush roller is located between the air blowing assembly and the brush head.
3. The CNC blade blank deburring system according to claim 1, characterized in that: The air blowing assembly also includes a first mounting frame, a shell, and a chip removal pipe; The first mounting frame is fixed to the frame, a shell is fixed to the top of the first mounting frame, a first through hole is opened at the center of the bottom wall of the shell, and the chip removal pipe is fixed to the bottom of the shell and communicated with the first through hole; A plurality of first blowing members and second blowing members are spaced apart along the circumference of the first through hole on the inner bottom wall of the shell, and the plurality of the first blowing members and the plurality of the second blowing members are staggered; The first blowing member is an air knife; An air passage is provided inside the second blowing member, and a first inclined wall and a second inclined wall are provided inside the second blowing member, wherein the first inclined wall is located above the second inclined wall, a plurality of first air holes are connected between the first inclined wall and the air passage, and the first air holes are arranged to be inclined downward, and a plurality of second air holes are connected between the second inclined wall and the air passage, and the second air holes are arranged to be inclined upward; The air passage and the wind knife are both connected to the pressurized air storage tank through a pipeline, and the pipeline is provided with a solenoid valve.
4. The CNC blade blank deburring system according to claim 3 is characterized in that: The visual recognition component includes a second mounting frame, a first X-axis moving module, an adjustment component, a visual inspection camera, a light source, and a controller; The second mounting bracket is fixed to the frame; The first X-axis moving module is fixed to the second mounting frame; The adjustment component is fixed to the moving end of the first X-axis moving module; A light source is fixed at the bottom of the fixed end of the adjusting component, and a visual inspection camera is fixed at the adjusting end of the adjusting component, and the visual inspection camera is located above the light source; The visual inspection camera, the light source, the first X-axis moving module, and the solenoid valve are all electrically connected to the controller, and the controller is electrically connected to the material moving assembly, the brush assembly, the air blowing assembly, the defective product recovery assembly, the weighing assembly, the plate moving assembly, and the silo; The top of the material tray is provided with a plurality of positioning bosses or positioning grooves.
5. The CNC blade blank deburring system according to claim 4 is characterized in that: The adjustment assembly includes a first slide rail, a first slider, a first screw, a second screw, and an adjustment plate; The first slide rail is fixed to the moving end of the first X-axis moving module; The first slider is slidably connected to the first slide rail, and first strip holes are formed on opposite side walls of the first slide rail, and first thread grooves are formed on opposite side walls of the first slider, and a first screw passes through the first strip holes and is threadedly connected to the first thread groove to fix the first slider to the first slide rail; A second thread groove is provided on the connection side between the first slider and the adjustment plate, and the adjustment plate is symmetrically provided with two arc holes along its center line, and a second screw passes through the arc holes and is threadedly connected with the second thread groove to fix the adjustment plate to the first slider; The visual inspection camera is fixed to the adjustment plate.
6. The CNC blade blank deburring system according to claim 1, characterized in that: The plate moving assembly includes a second Y-axis moving module, a first conveyor, and a chuck assembly; The second Y-axis moving module is fixed to the frame; A first conveyor is fixed to the moving end of the second Y-axis moving module; The conveyor belt of the first conveyor is fixed with the chuck assembly; The material tray is placed on the chuck assembly; The chuck assembly includes a first placement plate, a first baffle, a third screw, a connecting plate, a second slide rail, a second slider, a second baffle, a first baffle, a second baffle, a third baffle, and a spring; The first placement plate is fixed to the conveyor belt of the first conveyor; A first baffle is fixed to one end of the first placement plate close to the material bin, and the first baffle protrudes upward from the upper surface of the first placement plate; A groove is formed on one side of the first placement plate away from the silo, the groove passes through the top wall of the first placement plate, and a second strip hole is formed on the first placement plate below the groove, the second strip hole passes through the bottom wall of the first placement plate and is connected to the groove; The connecting plate is provided with a plurality of first threaded holes spaced apart along its length direction, and the third screw passes through the groove and the second strip-shaped hole and is screwed with the first threaded hole to fix the connecting plate to the bottom of the first placement plate; The connecting plate is fixed with a second slide rail, the second slide rail is slidably connected with a second slider, the second slider is fixed with a second baffle, a first block is fixed on a side of the second baffle close to the first baffle, and the first block is located above the first placement plate; A second stopper is fixed at the bottom of the second stopper, and a third stopper is fixed at a side of the connecting plate away from the silo; A spring is connected between the second stopper and the third stopper.
7. The CNC blade blank deburring system according to claim 6, characterized in that: The material bin includes a first Z-axis moving module, a frame, a second placement plate, a third placement plate, a third baffle, a fourth baffle, a fifth baffle, a fourth screw, and a nut; The first Z-axis moving module is fixed to the frame; The moving end of the first Z-axis moving module is fixed with a frame; A plurality of second placement plates are fixed at intervals from top to bottom on one side wall of the interior of the frame, and a plurality of third placement plates are fixed at intervals from top to bottom on the other side wall of the interior of the frame; The second placement plate and the third placement plate are arranged opposite to each other, and there is a clearance space between the second placement plate and the third placement plate; The second placement plate is provided with a third strip hole, the third baffle plate is provided with a second threaded hole, the fourth screw passes through the second threaded hole and the third strip hole, and passes through the third strip hole to be screwed with a nut, so as to fix the third baffle plate to the top of the second placement plate; A fourth baffle is fixed to one side of the second placement plate and the third placement plate, and a fifth baffle is fixed to the top of the third placement plate; The frame between the frame body and the second stopper is provided with a sixth stopper; The sixth baffle is located on a side of the second Y-axis moving module close to the frame.
8. The CNC blade blank deburring system according to claim 4, characterized in that: The weighing assembly includes a vibration-damping base, a weighing device, a wind shield, and a beam-receiving optical fiber; The vibration-damping base is fixed to the frame, and the weighing device is fixed to the vibration-damping base; A wind shield is fixed on the top of the weighing device, and the top of the wind shield has an opening, and the opening is located above the weighing end of the weighing device; The side wall of the wind shield is provided with two groups of second through holes, and the outer side of each group of the second through holes is provided with a corresponding optical fiber; The incident optical fiber is electrically connected to the controller; The defective product recovery component includes a second conveyor, a material guide plate, and a recovery frame; The second conveyor is fixed to the frame; A material guide plate is fixed to the side wall of the second conveyor, one end of the material guide plate is located above the conveyor belt of the second conveyor and is inclined; The material guide plate is located at the conveying rear end of the second conveyor; A recovery frame is placed below the material guide plate.
9. The CNC blade blank deburring system according to claim 1, characterized in that: The material moving assembly includes a second X-axis moving module, a second Z-axis moving module, a third Y-axis moving module, a third X-axis moving module, a grabbing arm, a first rotating member, a mounting arm, a cleaning arm, a telescopic cylinder, a second rotating member, and a cleaning brush; The third Y-axis moving module is fixed to the frame, the second X-axis moving module is fixed to the moving end of the third Y-axis moving module, the moving end of the second X-axis moving module is fixed with the second Z-axis moving module, the moving end of the second Z-axis moving module is fixed with the third X-axis moving module, and the moving end of the third X-axis moving module is fixed with the grabbing arm; The grabbing arm is provided with a first rotating member, and a suction cup or a clamping claw cylinder is detachably provided at the rotating end of the first rotating member; The mounting arm is fixed to one side of the grabbing arm, one end of the mounting arm is hinged to a cleaning arm, one end of the telescopic cylinder is hinged to the mounting arm, and the other end of the telescopic cylinder is hinged to the cleaning arm; The second rotating member is arranged on the cleaning arm, and the second rotating member has two upper and lower rotating ends, and a cleaning brush is fixed to each rotating end.
Citation Information
Patent Citations
Blade deburring mechanism
CN208575613U
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