Hot press for special plastic production
By designing a special plastic production hot press with detachable molds and automated take-out system, the problems of frequent mold replacement, material diffusion and manual take-out risks are solved, and an efficient and safe production process is achieved.
Patent Information
- Application Number
- CN202323170040.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-23
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-11-23
AI Technical Summary
When the existing hot presses for special plastic production process use different materials and shapes, the mold needs to be replaced frequently, resulting in inefficient efficiency; the plastic is prone to diffuse and hang during the hot pressing process, causing material loss; there is a risk of scalding after manual removal after hot pressing. Impacts productivity and safety.
A hot press including an operating table, telescopic assembly, hot press assembly and cooling assembly is designed to achieve rapid replacement and reduced material diffusion through removable mold design and anti-spill baffle; automation of drive motors and screw systems Removal process reduces the risk of manual contact with hot-pressed plastic.
It realizes rapid adjustment of the appearance requirements of different shapes, reduces material loss and processing time, and improves production efficiency and safety.
Smart Images

Figure CN222431370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of special plastics, in particular to a hot press for producing special plastics. Background Art
[0002] A type of structural heat-resistant thermoplastic engineering plastics and heat-resistant polymers with excellent comprehensive performance developed to meet the requirements of electronics, electrical engineering, aviation, aerospace, military and other fields. They have a rigid skeleton, and the main chain of the macromolecule contains a large number of aromatic rings and heterocyclic rings. Some conjugated double bonds are arranged in an orderly manner in a trapezoidal or semi-trapezoidal structure. The molecules have good regularity, and show the characteristics of high rigidity and high melting point (or high viscosity flow temperature). Even at high temperatures, their molecular chains can still maintain a relatively fixed arrangement.
[0003] The existing patent (publication number: CN217196577U) discloses a hot press for producing special plastics. The hot press for producing special plastics described in the utility model is characterized in that it includes a load-bearing platform, an output bucket, a first telescopic column, a second telescopic column, and a heating frame. The four corners of the lower end of the load-bearing platform are all provided with load-bearing blocks, the upper end of the front side of the load-bearing platform is provided with two supporting columns, the upper end of the rear side of the load-bearing platform is provided with a supporting plate, the upper end of the support plate is provided with a load-bearing plate, the upper end of one side of the load-bearing plate is provided with the output bucket, the lower end of the output bucket is provided with the first telescopic column, the telescopic end of the first telescopic column is provided with a closing plate, the upper end of the other side of the load-bearing plate is evenly provided with four connecting shafts, the upper end of the connecting shaft is provided with a connecting plate, and the lower end of the connecting plate is provided with the second telescopic column; the structure of the device is simple and easy to operate, and if it is a newcomer who has been exposed to the device, he can quickly get started, and most of the devices in the device are easy to disassemble, and if the device fails, it is also convenient to disassemble and repair.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. The models required for extrusion molding of different materials are not consistent, and the extrusion mold needs to be replaced to meet the requirements of different shapes and appearances; 2. When the plastic is hot-pressed, the plastic melts due to heating, and the pressure extrusion causes the plastic to spread around during hot pressing, forming an irregular shape, and it is easy to hang on the extrusion plate, causing material loss; 3. After hot pressing molding, it is usually taken out manually. Because it has just been heated, it is easy to cause burns to personnel. If it is waiting for natural cooling, the production output will be reduced. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a hot press for special plastic production, which can achieve the purpose of quickly replacing molds of different shapes and appearances and solve the loss caused by outward diffusion after extrusion.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a technical solution adopted by a hot press for special plastic production is: comprising an operating table, the four corners of the bottom of the operating table are fixedly connected with load-bearing feet, a driving motor is installed at one end of the bottom of the operating table, a feeding port is opened at the top of the operating table, an observation window is opened on one side of the operating table, a discharge port is opened at the bottom of one end of the observation window, and a discharge chute is connected to the inner side of the discharge port;
[0009] A telescopic component is installed at one end of the top of the operating table close to the feeding port, a sliding groove is installed at the inner bottom of the operating table, the top of the sliding groove is slidably connected with a pressure-bearing component matching it, a second telescopic rod is fixedly installed on the inner side wall of the operating table, and the top of the second telescopic rod is connected with an arc-shaped pushing ring.
[0010] As a preferred embodiment, the interior of the operating table is hollow, a screw rod is provided on the inner side of the sliding groove, the output end of the drive motor is connected to the screw rod, bearings for rotation are provided at both ends of the sliding groove, and limiting slideways are provided on both sides of the sliding groove.
[0011] As a preferred embodiment, the telescopic assembly includes a hot pressing assembly and a cooling assembly, the hot pressing assembly and the cooling assembly are horizontally arranged, and both the hot pressing assembly and the cooling assembly pass through the top of the operating table and are on the same horizontal plane as the pressure-bearing assembly.
[0012] As a preferred embodiment, the hot pressing assembly includes a first transmission plate, a first pressure rod, a first transmission rod, a first pressure plate, an upper pressure mold and a heating block. The first pressure rods are installed at the four corners of the bottom of the first transmission plate, the first transmission rod is fixedly installed at the center position of the bottom of the first transmission plate, the first pressure plate is fixedly installed at the bottom of the first transmission rod, the upper pressure mold is fixed by screws on the bottom of the first pressure plate, heating blocks are installed on both sides of the top of the first pressure plate, and the stroke distance of the first pressure rod matches the height of the pressurized assembly.
[0013] As a preferred embodiment, the cooling assembly includes a second transmission plate, a second pressure rod, a second transmission rod, a second pressure plate and a refrigeration block. The second pressure rods are installed at the four corners of the bottom of the second transmission plate, the second transmission rod is fixedly installed at the center position of the bottom of the second transmission plate, the second pressure plate is fixedly installed at the bottom of the second transmission rod, and refrigeration blocks are installed on both sides of the top of the second pressure plate. The travel distance of the second pressure rod matches the height of the pressure assembly.
[0014] As a preferred embodiment, the pressure component includes a sliding block, a mounting plate, a first telescopic rod, an anti-overflow baffle, a load-bearing column, a force-bearing pressure plate and a lower pressure die. The mounting plate is fixedly installed on the top of the sliding block, the first telescopic rods are fixedly installed on both sides of the top of the mounting plate, the anti-overflow baffle is fixedly installed on the top of the first telescopic rod, the load-bearing column is fixedly installed at the center position of the top of the mounting plate, the force-bearing pressure plate is welded on the top of the load-bearing column, and the top of the force-bearing pressure plate is bolted to the lower pressure die.
[0015] As a preferred solution, a rotating through hole for the sliding of the screw rod is opened on one side of the sliding block, a through hole matching the size of the load-bearing column is provided at the inner center position of the anti-overflow baffle, a plurality of bolt holes are provided on the top of the force-bearing pressure plate, and a bolt fixing hole is provided at the same position of the lower pressure die connected thereto.
[0016] As a preferred solution, the size of the outer wall of the stressed pressure plate matches the size of the inner wall of the anti-overflow baffle, and the travel distance of the first telescopic rod is equal to the inner height of the anti-overflow baffle.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a hot press for special plastic production, which has the following beneficial effects:
[0019] 1. Through the multiple bolt holes on the top of the stress-bearing pressure plate, the lower pressure die connected to it is provided with bolt fixing holes at the same position. The lower pressure film is replaced by screwing the bolts, and at the same time, the upper pressure die fixed with the bottom bolts of the top first pressure plate is also replaced by screwing the bolts, so that different shapes and appearance requirements can be quickly adjusted, thereby improving the practicability and applicability of the device and further improving production efficiency.
[0020] 2. When the upper die contacts the lower die, the internal plastic is melted by heating, and then shaped by pressure. When the plastic contacts the pressure, it diffuses to the surroundings, and is effectively blocked by the anti-overflow baffle plate arranged on the outside of the lower die, preventing it from overflowing. This arrangement reduces material loss, improves the operating efficiency of the device, and reduces processing time.
[0021] 3. Through the second pressing plate on the same horizontal line as the lower die, the refrigeration block installed on the second pressing plate is used to quickly cool the special plastic after hot pressing, thereby improving work efficiency. After cooling, the anti-overflow baffle is lowered, and the arc-shaped push ring is brought into contact with the special plastic that has been cooled and shaped through a second telescopic rod of equal height on one side, so that it slides to the unloading chute on one side, and the special plastic that has been hot-pressed is discharged through the unloading port on one side, thereby reducing the labor intensity of manual labor, avoiding injuries to personnel when manually taking out the hot-pressed plastic, and improving production safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0023] Figure 2 This is a side view of the structure of the utility model;
[0024] Figure 3 It is a schematic diagram of the side section structure of the utility model;
[0025] Figure 4 This is a schematic diagram of the material feeding and operation structure of the utility model;
[0026] Figure 5 This is a schematic diagram of the hot pressing-operation structure of the utility model;
[0027] Figure 6 This is a schematic diagram of the cooling-operation structure of the utility model;
[0028] Figure 7 For this utility model Figure 3 Schematic diagram of the local structure at A in the middle;
[0029] Figure 8 This is an exploded schematic diagram of the pressure-bearing component structure of the utility model;
[0030] Fig. 9 For this utility model Figure 4 Schematic diagram of the local structure at point B.
[0031] In the figure: 1. operating table; 2. load-bearing feet; 3. driving motor; 4. feeding port; 5. observation window; 6. unloading port; 7. unloading chute; 8. telescopic component; 81. hot pressing component; 811. first transmission plate; 812. first pressure rod; 813. first transmission rod; 814. first pressing plate; 815. upper die; 816. heating block; 82. cooling component; 821. second transmission plate; 822. second pressure rod; 823. second transmission rod; 824. second pressing plate; 825. refrigeration block; 9. sliding groove; 10. pressure component; 101. sliding block; 102. mounting plate; 103. first telescopic rod; 104. anti-overflow baffle; 105. load-bearing column; 106. force pressing plate; 107. lower die; 11. second telescopic rod; 12. arc-shaped push ring. DETAILED DESCRIPTION
[0032] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0033] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] Example
[0036] See also Figure 1-9 The utility model comprises an operating table 1, the four corners of the bottom of the operating table 1 are fixedly connected with load-bearing legs 2, a driving motor 3 is installed at one end of the bottom of the operating table 1, a feeding port 4 is opened at the top of the operating table 1, an observation window 5 is opened on one side of the operating table 1, a discharge port 6 is opened at the bottom of one end of the observation window 5, and a discharge chute 7 is connected to the inner side of the discharge port 6;
[0037] A telescopic component 8 is installed at one end of the top of the operating table 1 close to the feeding port 4, a sliding groove 9 is installed at the inner bottom of the operating table 1, and a pressure-bearing component 10 matching with the sliding groove 9 is slidably connected to the top of the sliding groove 9. A second telescopic rod 11 is fixedly installed on the inner side wall of the operating table 1, and an arc-shaped pushing ring 12 is connected to the top of the second telescopic rod 11.
[0038] The interior of the operating table 1 is hollow, and a screw rod is provided on the inner side of the sliding groove 9. The output end of the driving motor 3 is connected to the screw rod. Bearings for rotation are provided at both ends of the sliding groove 9. Limit slideways are provided on both sides of the sliding groove 9. The top is driven by the sliding groove 9 and is limited by the limit slideways on both sides to avoid tilting.
[0039] The telescopic component 8 includes a hot pressing component 81 and a cooling component 82, which are arranged horizontally. The hot pressing component 81 and the cooling component 82 both pass through the top of the operating table 1 and are on the same horizontal plane as the pressure component 10. The hot pressing component 81 and the cooling component 82 are placed horizontally so as to operate the pressure component 10.
[0040] The hot pressing assembly 81 includes a first transmission plate 811, a first pressure rod 812, a first transmission rod 813, a first pressing plate 814, an upper pressing mold 815 and a heating block 816. The first pressure rod 812 is installed at the four corners of the bottom of the first transmission plate 811. The first transmission rod 813 is fixedly installed at the center of the bottom of the first transmission plate 811. The first pressing plate 814 is fixedly installed at the bottom of the first transmission rod 813. The upper pressing mold 815 is fixedly fixed to the bottom of the first pressing plate 814 with bolts. The heating blocks 816 are installed on both sides of the top of the first pressing plate 814. The travel distance of the pressure rod 812 matches the height of the pressure component 10. The first pressure rod 812 installed at the bottom of the first transmission plate 811 moves downward, and the first transmission rod 813 at the center position drives the first pressure plate 814 at the bottom to move downward synchronously. Finally, the upper die 815 is used to contact the pressure component 10, so that the special plastic is hot-pressed by the heating block 816. The upper die 815 can be quickly replaced by bolts, which can achieve rapid adjustment to meet different shape and appearance requirements, thereby improving the practicality and applicability of the device.
[0041] The cooling assembly 82 includes a second transmission plate 821, a second pressure rod 822, a second transmission rod 823, a second pressing plate 824 and a refrigeration block 825. The second pressure rod 822 is installed at the four corners of the bottom of the second transmission plate 821, the second transmission rod 823 is fixedly installed at the center position of the bottom of the second transmission plate 821, the second pressing plate 824 is fixedly installed at the bottom of the second transmission rod 823, and refrigeration blocks 825 are installed on both sides of the top of the second pressing plate 824. The travel distance of the second pressure rod 822 matches the height of the pressure component 10. The second pressure rod 822 installed at the bottom of the second transmission plate 821 moves downward, and the second transmission rod 823 at the center position drives the second pressing plate 824 at the bottom to move downward synchronously. Finally, the second pressing plate 824 is used to contact the pressure component 10, so that the special plastic is quickly cooled by the refrigeration block 825, thereby avoiding harm to personnel when manually taking out the hot-pressed plastic, thereby improving production safety.
[0042] The pressure component 10 includes a sliding block 101, a mounting plate 102, a first telescopic rod 103, an anti-overflow baffle 104, a load-bearing column 105, a stress-bearing plate 106 and a lower die 107. The mounting plate 102 is fixedly installed on the top of the sliding block 101, the first telescopic rods 103 are fixedly installed on both sides of the top of the mounting plate 102, the anti-overflow baffle 104 is fixedly installed on the top of the first telescopic rod 103, the load-bearing column 105 is fixedly installed at the center position of the top of the mounting plate 102, the stress-bearing plate 106 is welded on the top of the load-bearing column 105, and the top bolt of the stress-bearing plate 106 is connected with the lower die 107. The sliding block 101 is used to perform limited sliding in the same position. When the special plastic is hot-pressed, it is effectively blocked inside by the anti-overflow baffle 104 arranged on the outside of the lower die 107, and it cannot overflow. This arrangement reduces material loss, improves the operating efficiency of the device, and reduces processing time.
[0043] A rotating through hole for the screw rod to slide is provided on one side of the sliding block 101, a through hole matching the size of the load-bearing column 105 is provided at the inner center position of the anti-overflow baffle 104, a plurality of bolt holes are provided on the top of the force-bearing pressure plate 106, and a bolt fixing hole is provided at the same position of the lower die 107 connected thereto. Through this arrangement, the lower die 107 can be quickly replaced, and different shape and appearance requirements can be quickly adjusted, thereby further improving production efficiency.
[0044] The working principle of the utility model is as follows: the special plastic is slid from the feed port 4 into the lower die 107, the anti-overflow baffle 104 on one side thereof rises, the sliding block 101 is in the sliding groove 9, and the sliding block 101 is driven to move by the screw connected to the output end of the driving motor 3. When it moves to the bottom of the hot pressing assembly 81, the first pressure rod 812 installed at the bottom of the first transmission plate 811 is used to move downward, and the first transmission rod 813 at the center position drives the first pressing plate 814 at the bottom to move downward synchronously, and finally the upper die 815 is used to contact the lower die 107, so as to perform hot pressing treatment on the special plastic. After the hot pressing is completed, the first pressure rod 812 The sliding block 101 continues to move upward, and when it moves to the bottom of the cooling component 82, the second pressure rod 822 installed at the bottom of the second transmission plate 821 moves downward, and the second transmission rod 823 at the center position drives the second pressure plate 824 at the bottom to move downward synchronously. Finally, the second pressure plate 824 is approached to the lower die 107, and the cooling block 825 arranged inside is used to quickly cool it. After cooling, the anti-overflow baffle 104 descends, and the arc-shaped push ring 12 is brought into contact with the special plastic that has been cooled and shaped through a second telescopic rod 11 with an equal height on one side, so that it slides to the discharge port 6 on one side and is taken out through the discharge chute 7.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A hot press for producing special plastics, comprising an operating table (1), characterized in that: The four corners of the bottom of the operating platform (1) are fixedly connected to load-bearing feet (2), one end of the bottom of the operating platform (1) is equipped with a driving motor (3), the top of the operating platform (1) is provided with a feeding port (4), one side of the operating platform (1) is provided with an observation window (5), the bottom of one end of the observation window (5) is provided with a discharge port (6), and the inner side of the discharge port (6) is connected to a discharge chute (7); A telescopic component (8) is installed at one end of the top of the operating table (1) close to the feed port (4), a sliding groove (9) is installed at the inner bottom of the operating table (1), and a pressure-bearing component (10) matching the sliding groove (9) is slidably connected to the top of the sliding groove (9), and a second telescopic rod (11) is fixedly installed on the inner side wall of the operating table (1), and an arc-shaped pushing ring (12) is connected to the top of the second telescopic rod (11).
2. A hot press for producing special plastics according to claim 1, characterized in that: The interior of the operating table (1) is hollow, a screw rod is provided on the inner side of the sliding groove (9), the output end of the drive motor (3) is connected to the screw rod, bearings for rotation are provided at both ends of the sliding groove (9), and limiting slideways are provided on both sides of the sliding groove (9).
3. A hot press for producing special plastics according to claim 1, characterized in that: The telescopic component (8) comprises a hot pressing component (81) and a cooling component (82), wherein the hot pressing component (81) and the cooling component (82) are arranged horizontally, and both the hot pressing component (81) and the cooling component (82) pass through the top of the operating table (1) and are on the same horizontal plane as the pressure-bearing component (10).
4. A hot press for producing special plastics according to claim 3, characterized in that: The hot pressing assembly (81) comprises a first transmission plate (811), a first pressure rod (812), a first transmission rod (813), a first pressing plate (814), an upper pressing mold (815) and a heating block (816); the first pressure rods (812) are installed at the four corners of the bottom of the first transmission plate (811); the first transmission rod (813) is fixedly installed at the center position of the bottom of the first transmission plate (811); the first pressing plate (814) is fixedly installed at the bottom of the first transmission rod (813); the upper pressing mold (815) is fixedly fixed to the bottom of the first pressing plate (814) by screws; heating blocks (816) are installed on both sides of the top of the first pressing plate (814); and the travel distance of the first pressure rod (812) matches the height of the pressurized assembly (10).
5. A hot press for producing special plastics according to claim 3, characterized in that: The cooling component (82) comprises a second transmission plate (821), a second pressure rod (822), a second transmission rod (823), a second pressure plate (824) and a refrigeration block (825); the second pressure rods (822) are installed at the four corners of the bottom of the second transmission plate (821); the second transmission rod (823) is fixedly installed at the center position of the bottom of the second transmission plate (821); the second pressure plate (824) is fixedly installed at the bottom of the second transmission rod (823); refrigeration blocks (825) are installed on both sides of the top of the second pressure plate (824); and the travel distance of the second pressure rod (822) matches the height of the pressure component (10).
6. A hot press for producing special plastics according to claim 1, characterized in that: The pressure-bearing component (10) comprises a sliding block (101), a mounting plate (102), a first telescopic rod (103), an anti-overflow baffle (104), a load-bearing column (105), a stress-bearing plate (106) and a lower pressing die (107); the mounting plate (102) is fixedly mounted on the top of the sliding block (101); the first telescopic rod (103) is fixedly mounted on both sides of the top of the mounting plate (102); the anti-overflow baffle (104) is fixedly mounted on the top of the first telescopic rod (103); the load-bearing column (105) is fixedly mounted at the center position of the top of the mounting plate (102); the stress-bearing plate (106) is welded to the top of the load-bearing column (105); and the top of the stress-bearing plate (106) is bolted to the lower pressing die (107).
7. A hot press for producing special plastics according to claim 6, characterized in that: A rotating through hole for the screw rod to slide is provided on one side of the sliding block (101), a through hole matching the size of the load-bearing column (105) is provided at the inner center of the anti-overflow baffle (104), a plurality of bolt holes are provided on the top of the pressure plate (106), and a bolt fixing hole is provided at the same position on the lower pressing die (107) connected thereto.
8. A hot press for producing special plastics according to claim 6, characterized in that: The size of the outer wall of the stress-bearing pressure plate (106) matches the size of the inner wall of the anti-overflow baffle (104), and the travel distance of the first telescopic rod (103) is equal to the inner height of the anti-overflow baffle (104).
Citation Information
Patent Citations
Hot press for special plastic production
CN217196577U