Pepsin roughing device
By designing a pepsin crude device containing centrifugal, drying and crushing units, and using linear module connections to achieve automated transfer, the problem of low manual transfer efficiency in the prior art is solved and the efficiency of pepsin crude is improved.
Patent Information
- Application Number
- CN202323344529.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-07
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-12-07
AI Technical Summary
Existing pepsin production techniques require manual transfer of multiple steps, resulting in inefficiency.
A crude pepsin device is designed, including a cavity, a centrifugal unit, a drying unit and a crushing unit. Through a linear module connection, the drying unit or crushing unit moves in a straight line into the centrifugal unit to avoid manual transfer.
The crude steps of centrifugation, drying and crushing in a single cavity are realized, or these steps are performed separately in multiple cavity through a conveying device, improving the efficiency of pepsin crude.
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Figure CN222434486U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pepsin production, in particular to a pepsin crude preparation device. Background Art
[0002] Pepsin is prepared by pre-treating or slicing frozen pig gastric mucosa, adding drinking water, hydrochloric acid solution and gastric mucosa into a sandwich reaction tank, digesting and separating the gastric mucosa, and then adding acetone to obtain gastric mucosa floating material, continuing to add appropriate amount of acetone during the precipitation process, and finally dehydrating, drying and pulverizing to obtain powdered pepsin.
[0003] Now, the final dehydration, drying and pulverization of pepsin requires the use of corresponding devices one by one, and the devices are transferred to the corresponding steps for execution. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a pepsin crude preparation device that avoids manual transfer, so as to improve the pepsin crude preparation efficiency.
[0005] Based on the above purpose, the utility model provides a pepsin crude preparation device, comprising a cavity, inside which a centrifugal unit is provided;
[0006] The drying unit and the crushing unit are respectively connected to the second linear module through the first linear module. The second linear module is located above the cavity and is configured to drive the first linear module to move along the first direction so that the drying unit or the crushing unit corresponds to the cavity along the second direction. The first linear module is configured to drive the drying unit or the crushing unit to move along the second direction into the centrifugal unit.
[0007] As a preferred technical solution of the utility model, it also includes a bottom plate, which is connected to a boss, the bottom plate is connected to the bottom of the cavity through the boss, a drainage pipe passes through the inside of the boss on the cavity, and the centrifugal unit is rotatably connected in the cavity.
[0008] As a preferred technical solution of the utility model, the centrifugal unit includes a material holding chamber rotatably connected to the cavity, and the material holding chamber is configured to filter out the liquid with the centrifugation generated by the rotation;
[0009] And a motor is located in the boss, the motor is connected to the material containing cavity and is used for driving the material containing cavity to rotate in the cavity body.
[0010] As a preferred technical solution of the utility model, the tops of the material holding cavity and the cavity body are both open, wherein a water filter layer for filtering out liquid is equidistantly embedded on the outer circumference of the material holding cavity;
[0011] A plurality of rollers are equidistantly arranged on the outer periphery of the inlet of the material containing cavity, and the rollers abut against the inner wall of the cavity.
[0012] As a preferred technical solution of the utility model, the drying unit includes a first integrated board, a heating element evenly embedded on the first integrated board, and a shield that can open or shield the heating element;
[0013] And a material shifting plate is located between the heating elements and connected to the first integrated plate, and is configured to shift the material by means of the rotation of the centrifugal unit.
[0014] As a preferred technical solution of the utility model, each heating element is in the shape of a long strip, and a mounting groove is recessed in the first integrated board at the outer circumference of the heating element, and the shield is rotatably connected in the mounting groove.
[0015] As a preferred technical solution of the utility model, the pulverizing unit includes a second integrated plate, a transmission part connected to the second integrated plate, and a cutter disc connected to the transmission part and used for rotationally contacting with the material in the centrifugal unit.
[0016] As a preferred technical solution of the utility model, it also includes a cavity for accommodating the drying unit and the crushing unit, and the cavity is connected in sequence in the first or second direction through the conveying equipment.
[0017] As a preferred technical solution of the utility model, the cavities are all closed structures, the conveying equipment is arranged between the cavities at intervals, and the output and output ports of the conveying equipment are extended into one cavity and its adjacent side through pipelines.
[0018] The beneficial effect of the utility model is that the pepsin crude preparation device realizes the crude preparation steps of centrifugation, drying and crushing in a single cavity through the first and second linear modules, or respectively performs the crude preparation steps of centrifugation, drying and crushing in the multiple cavities through the conveying equipment, so as to avoid the need for manual transfer after completing one of the steps, thereby improving the pepsin crude preparation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0020] Figure 1 It is a schematic diagram of the planar structure of a pepsin crude preparation device of the utility model, in which only the cavity is in a forward cross-sectional display angle and is in a drying step;
[0021] Figure 2 It is a schematic diagram of the planar structure of a pepsin crude preparation device of the utility model, in which only the cavity is in a cross-sectional display state and is in a crushing step;
[0022] Figure 3The utility model is a schematic diagram of the planar structure of a drying unit of a pepsin crude preparation device, viewed from above.
[0023] In the figure: 1. cavity; 2. centrifugal unit; 21. material holding cavity; 22. motor; 23. water filter layer; 24. roller; 3. drying unit; 31. first integrated board; 32. heating element; 33. baffle; 34. material stripping plate; 35. mounting groove; 4. crushing unit; 41. second integrated board; 42. transmission part; 43. cutter disc; 5. first linear module; 6. second linear module; 7. boss; 8. bottom plate. DETAILED DESCRIPTION
[0024] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0025] Example: Figure 1 and Figure 2 As shown, the pepsin crude preparation device comprises a cavity 1, in which a centrifugal unit 2 is arranged for filtering out liquid from the desired material, for example, pepsin floating matter, which contains a large amount of water that needs to be filtered out. When the matter continues to be added with an appropriate amount of acetone during the precipitation process, it is placed in the centrifugal unit 2, and the water of the matter is filtered out by the centrifugal unit 2.
[0026] A drying unit 3 and a crushing unit 4 are arranged above the cavity 1, and are used to dry and crush the material on the basis of centrifugation to remove moisture. Specifically, the drying unit 3 and the crushing unit 4 can move in a first direction (indicated in the width direction), and after the movement, the drying unit 3 or the crushing unit 4 is aligned with the cavity 1, and the drying unit 3 and the crushing unit 4 can also move in a second direction (indicated in the height direction), and can enter the centrifugal unit 2 in the cavity 1 through this movement, so that the centrifugal unit 2 and the drying unit 3 are in the cavity 1 at the same time. It should be noted that: Figure 1 and 2 As shown, only one of the drying unit 3 and the crushing unit 4 can enter the drying unit 3.
[0027] Furthermore, the drying unit 3 and the crushing unit 4 are respectively moved in the second direction by the first linear module 5. Specifically, the first linear module 5 generally includes a brake, such as a gas, hydraulic or electric cylinder, and any brake can be used as long as it can move in the second direction to send the drying unit 3 or the crushing unit 4 into the centrifugal unit 2. The drying unit 3 and the crushing unit 4 are respectively connected to the telescopic end of the brake, and the drying unit 3 or the crushing unit 4 is driven into the centrifugal unit 2 by the telescopic movement of the brake.
[0028] The first linear module 5 also includes a support body for carrying the brake, and a guide component connecting the support body and the drying unit 3 or the crushing unit 4. The component is preferably composed of two groups and arranged relatively to the left and right. Specifically, it includes a light rod fixed to the drying unit 3 or the crushing unit 4 and arranged along the second direction. A ring is provided on the outer sleeve of the light rod, and the ring is fixed on the support body. When the drying unit 3 or the crushing unit 4 moves in the second direction, the light rod will be driven to slide in the ring, so as to improve the stability of the drying unit 3 or the crushing unit 4 when moving in the second direction, and the length of the light rod is greater than the length of the movement path in the second direction to prevent the light rod from detaching from the ring.
[0029] Furthermore, the drying unit 3 and the crushing unit 4 are respectively connected to the second linear module 6 through the first linear module 5, and the first linear module 5 is driven by the second linear module 6 to make the drying unit 3 and the crushing unit 4 move in the first direction. Specifically, the first linear module 5 can be: a screw rod or a synchronous belt module, and its principle is roughly as follows: the screw rod is driven to rotate or the synchronous belt is rolled by the drive of the servo motor, so that the slide outside the screw rod or the synchronous belt moves linearly. Because it is necessary to drive the two first linear modules 5 to move linearly, the number of slides on the screw rod or the synchronous belt is at least two, and can also be four. They are connected to the support body of the first linear module 5 by bolts in groups of two. The second linear module 6 is located above the cavity 1 through the bracket, so that the movement of the slide can make the drying unit 3 or the crushing unit 4 on the first linear module 5 move in the first direction at the same time.
[0030] And the slide seat needs to have a certain interval, and the interval distance is defined as: when the drying unit 3 moves along the first direction to correspond to the cavity 1, the crushing unit 4 is away from the cavity 1; conversely, when the crushing unit 4 corresponds to the cavity 1, the drying unit 3 is also away from the cavity 1.
[0031] The specific structures of the centrifugal unit 2, the drying unit 3 and the pulverizing unit 4 will be described one by one as follows:
[0032] First, it is explained that in this embodiment, there is only one cavity 1, and a boss 7 is welded at the bottom of the cavity 1, and a bottom plate 8 is welded at the bottom of the boss 7, and the cavity is firmly supported by the bottom plate 8 and the boss 7; secondly, the centrifugal unit 2 is always rotatably connected in the cavity 1, so that the centrifugal unit 2 cannot be separated from the cavity 1 along the first or second movement, but can accommodate the drying unit 3 or the crushing unit 4, and finally, specifically, it includes a material cavity 21 rotatably connected in the cavity 1, and the diameter of the material cavity 21 is smaller than the diameter of the cavity 1, so that when the material cavity 21 is located in the cavity 1, there is a space between the outer wall of the material cavity 21 and the inner wall of the cavity 1, when the material is put into the material cavity 21, the centrifugal force generated by the rotation filters the moisture in the material through the material cavity 21 in the space between the outer wall of the material cavity 21 and the inner wall of the cavity 1, and the bottom of the space, that is, the bottom of any side of the cavity 1 is connected with a drain pipe, and the drain pipe turns 90 degrees and passes through the boss 7, and the filtered moisture is discharged through the drain pipe.
[0033] The centrifugal unit 2 also includes a motor 22 located in the boss 7, which is connected to the material chamber 21 and is used to drive the material chamber 21 to rotate in the cavity 1 to generate centrifugal force, and a water filter layer 23 for filtering liquid is equidistantly embedded on the outer periphery of the material chamber 21. The centrifugal force filters the moisture of the material through the water filter layer 23 in the space between the outer wall of the material chamber 21 and the inner wall of the cavity 1.
[0034] The tops of the material chamber 21 and the cavity 1 are both open, so that the drying unit 3 or the crushing unit 4 can move directly into the material chamber 21. However, if the opening at the top of the material chamber 21 is not closed when filtering out moisture, the material will be thrown out. Therefore, the top opening of the material chamber 21 can be detachably connected to a blocking cover, or the drying unit 3 can be moved to be first located at the top opening of the material chamber 21 when filtering out moisture, so as to close the material chamber 21.
[0035] A plurality of rollers 24 are equidistantly arranged on the outer periphery of the inlet of the material containing chamber 21 , and the rollers 24 abut against the inner wall of the chamber 1 . When the material containing chamber 21 rotates, the rollers 24 are driven to roll on the inner wall of the chamber 1 , thereby improving the rotation stability of the material containing chamber 21 in the chamber 1 .
[0036] like Figure 3 As shown, and refer to Figure 1 and Figure 2 The drying unit 3 includes a first integrated board 31 fixed on the brake of the first linear module 5 and a heating element 32 evenly embedded on the first integrated board 31. The first integrated board 31 is pushed into the material holding cavity 21 by the brake so that the heating element 32 on the first integrated board 31 is located in the material holding cavity 21. The heating element 32 is turned on to generate heat to perform secondary water removal on the material from which the water has been filtered out in the material holding cavity 21, that is, the water in the material is evaporated and dried by using the heat.
[0037] Each heating element 32 is provided with an openable or shielding cover 33 for shielding the heating element 32. In particular, when the drying unit 3 is used to close the opening of the material holding chamber 21, shielding the heating element 32 by the shield 33 can prevent the material from adhering to the heating element 32 due to centrifugal rotation.
[0038] Furthermore, the heating elements 32 are all in the shape of long strips, such as heating tubes, and have mounting grooves 35 recessed in the outer circumference of the first integrated board 31, and the shield 33 is rotatably connected in the mounting groove 35. Specifically, the shield 33 is connected in the mounting groove 35 through a rotating shaft, so that the shield 33 can be manually moved into the mounting groove 35 or moved outward to block the outside of the heating element 32, or a transmission gear set is added on the basis of the rotating shaft connected in the mounting groove 35, and the shield 33 is rotated through the gear set so that the shield 33 blocks or does not block the shield 33.
[0039] The drying unit 3 also includes a material shifting plate 34 located between the heating elements 32 and connected to the first integrated board 31. When the material shifting plate 34 is located in the material chamber 21 and the material chamber 21 rotates, the material shifting plate 34 can shift the material therein so that the material in the material chamber 21 is evenly heated and dried.
[0040] like Figure 1 and Figure 2 As shown, the crushing unit 4 includes a second integrated plate 41 connected to another first linear module 5, a transmission part 42 connected to the second integrated plate 41, and a cutter disc 43 connected to the transmission part 42. When the second integrated plate 41 is located in the material holding chamber 21, the cutter disc 43 is driven to rotate at a high speed through the transmission part 42, so that the high-speed rotating cutter disc 43 contacts the dried material to crush the material.
[0041] In addition (not shown in the figure, but will become obvious through the following description), in the present embodiment, the number of cavities 1 is three, which makes it possible that not only the centrifugal unit 2 is always located in the cavity 1, but also the drying unit 3 and the crushing unit 4 are always located in the cavity 1, and the three cavities 1 are sequentially connected in the first or second direction through the conveying device, so that when the material with water filtered out in the centrifugal unit 2 is conveyed to the cavity 1 with the drying unit 3 by the conveying device for drying, the dried material is finally conveyed to the cavity 1 with the crushing unit 4 by the conveying device for crushing.
[0042] When the centrifugal unit 2, the containing drying unit 3 and the pulverizing unit 4 are all in the cavity 1, the cavity 1 is a closed structure that is not opened, and the conveying equipment is arranged between the cavities 1 at intervals, and the output and output ports of the conveying equipment are extended into one cavity 1 and its adjacent side through pipelines, and the centrifugal suction force transfers the material, so that the material passes through the coarse steps of centrifugal filtration-drying-pulverization in sequence.
[0043] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A pepsin crude preparation device, characterized in that: It comprises a cavity (1) in which a centrifugal unit (2) is arranged; The drying unit (3) and the crushing unit (4) are respectively connected to the second linear module (6) via the first linear module (5); the second linear module (6) is located above the cavity (1) and is configured to drive the first linear module (5) to move along a first direction so that the drying unit (3) or the crushing unit (4) corresponds to the cavity (1) along a second direction; and the first linear module (5) is configured to drive the drying unit (3) or the crushing unit (4) to move along the second direction into the centrifugal unit (2).
2. A pepsin crude preparation device according to claim 1, characterized in that: It also comprises a bottom plate (8) to which a boss (7) is connected, the bottom plate (8) being connected to the bottom of the cavity (1) via the boss (7), a drainage pipe passing through the inside of the boss (7) on the cavity (1), and the centrifugal unit (2) being rotatably connected in the cavity (1).
3. A pepsin crude preparation device according to claim 2, characterized in that: The centrifugal unit (2) comprises a material containing chamber (21) rotatably connected to the chamber body (1), wherein the material containing chamber (21) is configured to filter out liquid by centrifugation generated by rotation; And a motor (22) located in the boss (7), the motor (22) being connected to the material containing cavity (21) and used for driving the material containing cavity (21) to rotate in the cavity body (1).
4. A pepsin crude preparation device according to claim 3, characterized in that: The tops of the material containing cavity (21) and the cavity body (1) are both open, wherein water filtering layers (23) for filtering out liquid are equidistantly embedded on the outer circumference of the material containing cavity (21); A plurality of rollers (24) are equidistantly arranged on the outer circumference of the inlet of the material containing cavity (21), and the rollers (24) abut against the inner wall of the cavity (1).
5. A pepsin crude preparation device according to claim 2, characterized in that: The drying unit (3) comprises a first integrated board (31), a heating element (32) evenly embedded on the first integrated board (31), and a shield (33) capable of opening or shielding the heating element (32); And a material shifting plate (34) located between the heating elements (32) and connected to the first integrated plate (31), which is configured to shift the material by means of the rotation of the centrifugal unit (2).
6. A pepsin crude preparation device according to claim 5, characterized in that: Each heating element (32) is in the shape of a long strip, and a mounting groove (35) is recessed into the first integrated plate (31) at the outer circumference of the heating element (32), and the baffle (33) is rotatably connected in the mounting groove (35).
7. A pepsin crude preparation device according to claim 1, characterized in that: The pulverizing unit (4) comprises a second integrated plate (41), a transmission part (42) connected to the second integrated plate (41), and a cutter disc (43) connected to the transmission part (42) and used for rotationally contacting the material in the centrifugal unit (2).
8. A pepsin crude preparation device, characterized in that: A pepsin crude preparation device comprising the pepsin crude preparation device according to any one of claims 3, 5 to 7; It also comprises a cavity (1) for accommodating a drying unit (3) and a pulverizing unit (4), wherein the cavity (1) is connected in sequence in a first direction or a second direction via a conveying device.
9. A pepsin crude preparation device according to claim 8, characterized in that: The cavities (1) are all closed structures that are not open, and the conveying equipment is arranged at intervals between the cavities (1), and the output and output ports of the conveying equipment are extended into one cavity (1) and its adjacent side through pipelines.