High-efficiency deodorizing leather deodorizing machine
By designing a small heating box, electric heating rod and circulating fan structure in the leather smell deodorizer, the problems of incomplete deodorization and large heat loss in the prior art are solved, and the effects of efficient smell removal and heat preservation are achieved.
Patent Information
- Application Number
- CN202421051421.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing leather smell deodorizers have problems such as incomplete deodorization, large heat loss, and low thermal efficiency, and the burner has safety risks of insufficient combustion.
An efficient smell-removing leather smell removal machine is designed, using a heating box with a small cross-sectional area, equipped with multiple sets of electric heating rods and thermal insulation structures, and the circulation flow of hot air and heat preservation through the circulation fan and heat exchange structure. And use an adsorption layer in the adsorption box to absorb and remove the odor.
It improves heating efficiency and smell removal effect, avoids safety hazards of the burner, reduces heat loss, and achieves more efficient leather smell removal.
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Figure CN222434504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of leather deodorization, in particular to a high-efficiency leather deodorization machine. Background Art
[0002] As people's living standards gradually improve, the requirements for leather are getting higher and higher. A large amount of chemicals are used in the process of coating, finishing, embossing and compounding of leather, which will cause a lot of pungent odors in the composite leather.
[0003] The traditional method of deodorization is to store the leather in an open warehouse for natural volatilization, which takes a long time. There is also a method of using natural wind blowing. Although the efficiency has been improved, the time is still relatively long. Only after high-temperature blowing can the odor evaporate quickly. The current deodorizers basically use a high-temperature blowing and deodorization process in one, that is, the leather surface is blown at high temperature in the same oven, and the toxic gas is discharged from the oven through an air suction fan. Since the high-temperature blowing and suction are in the same box, this deodorization process has the problem of incomplete deodorization, and the residual toxic gas in the leather is at least more than 5%. At the same time, there are problems such as large heat loss and low thermal efficiency. For this reason, there is a public technology on the market that proposes a new leather deodorizer, including a reeling machine, a jointing machine is provided on the left side of the reeling machine, and a cloth stopping device is provided on the right side of the jointing machine near the top edge. This technology heats the leather with a burner to volatilize and emit toxic gases;
[0004] However, the burner used in the above technology always has the safety hazard of incomplete combustion when burning indoors, and the odorous gas generated after heating is directly sucked away and discharged by the strong suction fan, which does not solve the problem of large heat loss. Therefore, it is necessary to optimize and improve the structure of the high-efficiency leather deodorizing machine. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a high-efficiency leather deodorizing machine.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an efficient leather deodorizing machine, comprising a frame, a heating box which is through-through on the inner wall of the frame, a conveyor belt for conveying leather is arranged inside the heating box, a heating structure for heating the leather to deodorize is arranged on the inner wall of the heating box, a heat preservation structure for maintaining the internal temperature is arranged on the inner wall of the heating box, a heat exchange box is arranged inside the frame and on the upper wall of the heating box, and an air inlet and an air outlet are arranged on the upper wall of the heating box and on the left and right ends of the heat exchange box, respectively. A circulation structure for circulating the hot air inside the heating box is arranged between the air inlet, the air outlet and the heat exchange box; a heat exchange structure for preserving heat when the hot air circulates is arranged inside the heat exchange box; an adsorption box is fixedly connected to the rear wall of the heat exchange box; a partition is fixedly connected to the inner front wall of the adsorption box; an air passage is formed between the partition and the inner rear wall of the adsorption box; the interior of the adsorption box is divided by the partition to form a left chamber and a right chamber distributed on the left and right; an adsorption structure for adsorbing odor in the hot air is arranged inside the adsorption box.
[0007] As a further description of the above technical solution:
[0008] The heating structure includes multiple groups of electric heating rods, which are distributed on the left and right and fixedly connected in sequence between the inner front wall and the inner rear wall of the heating box. The front view projection of the multiple groups of electric heating rods is arranged in a V shape, and the distance between the bottom of the V shape and the upper wall of the conveyor belt is greater than the thickness of the leather to be processed.
[0009] As a further description of the above technical solution:
[0010] The heat-insulating structure comprises a heat-insulating layer and a reflective layer. The heat-insulating layer is arranged on the inner wall of the heating box, and the reflective layer is arranged on the inner wall of the heat-insulating layer.
[0011] As a further description of the above technical solution:
[0012] The circulation structure includes a first fan and a second fan. The second fan and the first fan are respectively fixedly connected to the left and right side walls of the heat exchange box. The ends of the second fan and the first fan away from the heat exchange box are respectively connected to the air inlet and the air outlet of the heating box.
[0013] As a further description of the above technical solution:
[0014] The heat exchange structure includes a first orifice plate, a second orifice plate, a first connecting pipe and a second connecting pipe, the first orifice plate is fixedly connected to the inner right wall of the heat exchange box, a plurality of groups of heat exchange tubes are fixedly connected to the side of the first orifice plate away from the inner right wall of the heat exchange box, the plurality of groups of heat exchange tubes are connected with the air outlet through the circulation structure, the second orifice plate is fixedly connected to one end of the plurality of groups of heat exchange tubes away from the first orifice plate, the first connecting pipe is fixedly connected to one end of the second orifice plate away from the heat exchange tubes and is connected with the plurality of groups of heat exchange tubes through the second orifice plate, the rear end of the first connecting pipe passes through the rear wall of the heat exchange box and the front wall of the adsorption box in sequence and extends into the interior of the left chamber of the adsorption box, the second connecting pipe is fixedly connected between the heat exchange box and the adsorption box, and the interior of the heat exchange box and the right chamber of the adsorption box are connected through the second connecting pipe.
[0015] As a further description of the above technical solution:
[0016] The adsorption structure comprises a plurality of fixed frames, which are respectively fixedly connected to the left chamber and the right chamber of the adsorption box, and the inner side walls of the plurality of fixed frames are all provided with adsorption layers.
[0017] The utility model has the following beneficial effects:
[0018] 1. Compared with the prior art, this high-efficiency leather deodorizing machine can greatly improve the heating efficiency by setting a heating box with a smaller cross-sectional area inside the frame. At the same time, a heat preservation layer and a reflective layer are set inside the heating box, which can effectively achieve the function of heat preservation and improve the heating efficiency, thereby improving the deodorizing effect. The use of electric heating rods can avoid the safety hazards when using burners, and multiple groups of burners are arranged in a V shape, which can make the leather heating temperature gradually increase from low temperature to high temperature and then gradually decrease to low temperature, thereby achieving very good odor release conditions and maintaining the characteristics of the leather itself as much as possible.
[0019] 2. Compared with the prior art, the high-efficiency leather deodorizing machine, the hot air with leather odor in the heating box is sucked into the heat exchange box through the first fan, the heat is released into the heat exchange box through multiple groups of heat exchange tubes, and then passes into the adsorption box to adsorb and deodorize the odor through multiple adsorption layers. The deodorized air returns to the heat exchange box and is heated by the hot air that subsequently enters the heat exchange tube through the outer wall of the heat exchange tube, and then is sent back to the heating box through the second fan, and it repeats in this way, which can not only quickly eliminate the odor, but also keep the internal temperature of the heating box from losing too quickly, and it is very practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency leather deodorizing machine proposed by the utility model;
[0021] Figure 2This is a partial cross-sectional view of the internal structure of a heating box and a heat exchange box of a high-efficiency leather deodorizing machine proposed by the utility model;
[0022] Figure 3 The utility model proposes a high-efficiency leather deodorizing machine Figure 2 A partial enlarged view of the middle A;
[0023] Figure 4 This is a partial cross-sectional view of the internal structure of a heat exchange box and an adsorption box of a high-efficiency leather deodorizing machine proposed by the utility model.
[0024] Legend:
[0025] 1. Rack; 2. Heating box; 3. Conveyor belt; 4. Heat exchange box; 5. Adsorption box; 6. Air inlet; 7. Air outlet; 8. Second fan; 9. First fan; 10. Electric heating rod; 11. Insulation layer; 12. Reflection layer; 13. First orifice plate; 14. Heat exchange tube; 15. Second orifice plate; 16. First connecting tube; 17. Partition; 18. Fixed frame; 19. Adsorption layer; 20. Second connecting tube. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Reference Figures 1 to 4 The utility model provides a high-efficiency leather deodorizing machine: comprising a frame 1, a heating box 2 which is through-through on the inner wall of the frame 1, a conveyor belt 3 for conveying leather is arranged inside the heating box 2, a heating structure for heating the leather to deodorize is arranged on the inner wall of the heating box 2, and the heating structure comprises a plurality of groups of electric heating rods 10, the plurality of groups of electric heating rods 10 are distributed on the left and right and are fixedly connected in sequence between the inner front wall and the inner rear wall of the heating box 2, the plurality of groups of electric heating rods 10 are arranged in a V-shape in front view projection, and the distance between the bottom of the V-shape and the upper wall of the conveyor belt 3 is greater than the distance between the leather to be processed The leather thickness, when the conveyor belt 3 transports the leather horizontally, the vertical distance between the leather and the heat source affects the heating effect. The higher the heat source, the slower the heating speed, and the lower the heat source, the faster the heating speed. The release of leather odor is not directly raised to the highest tolerance temperature to release, but gradually raises the temperature to release more. The multiple groups of electric heating rods 10 are arranged in a V shape, which can make the leather go through a process from low temperature to high temperature and then to low temperature during transportation. The low temperature after high temperature is to gradually restore the leather's characteristics, so as to facilitate the subsequent tightening operation;
[0028] The inner wall of the heating box 2 is provided with an insulation structure for maintaining the internal temperature. The insulation structure includes an insulation layer 11 and a reflective layer 12. The insulation layer 11 is provided on the inner wall of the heating box 2, and the reflective layer 12 is provided on the inner wall of the insulation layer 11. The insulation layer 11 can effectively maintain the internal temperature of the heating box 2, and the reflective layer 12 can reflect heat rays to increase the heating speed.
[0029] A heat exchange box 4 is arranged inside the frame 1 and located on the upper wall of the heating box 2. An air inlet 6 and an air outlet 7 are arranged on the upper wall of the heating box 2 and located on the left and right ends of the heat exchange box 4. A circulation structure for circulating the hot air inside the heating box 2 is arranged between the air inlet 6, the air outlet 7 and the heat exchange box 4. The circulation structure includes a first fan 9 and a second fan 8. The second fan 8 and the first fan 9 are respectively fixedly connected to the left and right side walls of the heat exchange box 4. The second fan 8 and the first fan 9 are respectively connected to the air inlet 6 and the air outlet 7 of the heating box 2 at one end away from the heat exchange box 4. The first fan 9 draws air from the air outlet 7 and the second fan 8 supplies air to the air inlet 6, so that the air inside the heating box 2 can circulate;
[0030] The heat exchange box 4 is provided with a heat exchange structure for preserving heat when a circulation structure drives the hot air to circulate. The heat exchange structure includes a first orifice plate 13, a second orifice plate 15, a first connecting pipe 16 and a second connecting pipe 20. The first orifice plate 13 is fixedly connected to the right wall of the inner side of the heat exchange box 4. A plurality of heat exchange tubes 14 are fixedly connected to the side of the first orifice plate 13 away from the right wall of the inner side of the heat exchange box 4. The plurality of heat exchange tubes 14 are connected to the air outlet 7 through the circulation structure. The second orifice plate 15 is fixedly connected to the end of the plurality of heat exchange tubes 14 away from the first orifice plate 13. The first connecting pipe 16 is fixedly connected to the side of the first orifice plate 13 away from the right wall of the inner side of the heat exchange box 4. It is connected to the end of the second orifice plate 15 away from the heat exchange tube 14 and is connected with the multiple groups of heat exchange tubes 14 through the second orifice plate 15. The rear end of the first connecting pipe 16 sequentially penetrates the rear wall of the heat exchange box 4 and the front wall of the adsorption box 5 and extends into the left chamber of the adsorption box 5. The second connecting pipe 20 is fixedly connected between the heat exchange box 4 and the adsorption box 5. The inside of the heat exchange box 4 and the right chamber of the adsorption box 5 are connected through the second connecting pipe 20. The hot air extracted from the heating box 2 exchanges heat in the heat exchange box 4 before and after being adsorbed and deodorized by the adsorption box 5, thereby ensuring that the heat is not lost to the greatest extent.
[0031] An adsorption box 5 is fixedly connected to the rear wall of the heat exchange box 4, and a partition 17 is fixedly connected to the inner front wall of the adsorption box 5. An air passage is formed between the partition 17 and the inner rear wall of the adsorption box 5. The interior of the adsorption box 5 is divided by the partition 17 to form a left chamber and a right chamber distributed on the left and right. An adsorption structure for adsorbing odor in hot air is arranged inside the adsorption box 5. The adsorption structure includes multiple groups of fixed frames 18, and the multiple groups of fixed frames 18 are respectively fixedly connected to the left chamber and the right chamber of the adsorption box 5. The inner walls of the multiple groups of fixed frames 18 are all provided with adsorption layers 19. The adsorption layer 19 is a common renewable adsorbent on the market, which can effectively remove odor in hot air and improve the deodorizing efficiency of leather.
[0032] Working principle: Multiple groups of electric heating rods 10 are arranged in a V shape, which can make the leather experience a process from low temperature to high temperature and then to low temperature during transportation. In order to gradually restore the main characteristics of the leather at low temperature after high temperature, so as to facilitate the subsequent tightening operation, the insulation layer 11 can effectively maintain the internal temperature of the heating box 2, and the reflective layer 12 can reflect heat rays to increase the heating rate. The first fan 9 draws air from the air outlet 7 and the second fan 8 supplies air to the air inlet 6, so that the air inside the heating box 2 can circulate. The hot air drawn from the heating box 2 exchanges heat in the heat exchange box 4 before and after being adsorbed and deodorized by the adsorption box 5, which ensures that heat is not lost to the greatest extent. The adsorption layer 19 is a common renewable adsorbent on the market, which can effectively remove odors in hot air and improve the deodorization efficiency of leather.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An efficient leather deodorizing machine, comprising a frame (1), characterized in that: The inner wall of the frame (1) is provided with a heating box (2) which is through-through from left to right, the interior of the heating box (2) is provided with a conveyor belt (3) for conveying leather, the inner wall of the heating box (2) is provided with a heating structure for heating the leather to remove odor, the inner wall of the heating box (2) is provided with a heat preservation structure for maintaining the internal temperature, a heat exchange box (4) is provided inside the frame (1) and on the upper wall of the heating box (2), an air inlet (6) and an air outlet (7) are respectively provided on the upper wall of the heating box (2) and on the left and right ends of the heat exchange box (4), and the air inlet (6), the air outlet (7) and the heat exchange box (4) are connected to each other. A circulation structure for circulating the hot air inside the heating box (2) is provided between the two, a heat exchange structure for preserving heat when the circulation structure drives the hot air to circulate is provided inside the heat exchange box (4), an adsorption box (5) is fixedly connected to the rear wall of the heat exchange box (4), a partition (17) is fixedly connected to the inner front wall of the adsorption box (5), an air passage is formed between the partition (17) and the inner rear wall of the adsorption box (5), the interior of the adsorption box (5) is divided by the partition (17) to form a left chamber and a right chamber distributed on the left and right, and an adsorption structure for adsorbing odor in the hot air is provided inside the adsorption box (5).
2. The high-efficiency leather deodorizing machine according to claim 1, characterized in that: The heating structure comprises a plurality of groups of electric heating rods (10), wherein the plurality of groups of electric heating rods (10) are distributed on the left and right sides and are fixedly connected in sequence between the inner front wall and the inner rear wall of the heating box (2); the plurality of groups of electric heating rods (10) are arranged in a V-shape when projected from the front, and the distance between the bottom of the V-shape and the upper wall of the conveyor belt (3) is greater than the thickness of the leather to be processed.
3. The high-efficiency leather deodorizing machine according to claim 2, characterized in that: The heat-insulating structure comprises a heat-insulating layer (11) and a reflective layer (12); the heat-insulating layer (11) is arranged on the inner wall of the heating box (2); and the reflective layer (12) is arranged on the inner wall of the heat-insulating layer (11).
4. The high-efficiency leather deodorizing machine according to claim 3, characterized in that: The circulation structure comprises a first fan (9) and a second fan (8); the second fan (8) and the first fan (9) are respectively fixedly connected to the left and right side walls of the heat exchange box (4); and the ends of the second fan (8) and the first fan (9) away from the heat exchange box (4) are respectively connected to the air inlet (6) and the air outlet (7) of the heating box (2).
5. The high-efficiency leather deodorizing machine according to claim 4, characterized in that: The heat exchange structure comprises a first orifice plate (13), a second orifice plate (15), a first connecting pipe (16) and a second connecting pipe (20); the first orifice plate (13) is fixedly connected to the inner right wall of the heat exchange box (4); a plurality of groups of heat exchange tubes (14) are fixedly connected to a side of the first orifice plate (13) away from the inner right wall of the heat exchange box (4); the plurality of groups of heat exchange tubes (14) are connected to the air outlet (7) through a circulation structure; the second orifice plate (15) is fixedly connected to an end of the plurality of groups of heat exchange tubes (14) away from the first orifice plate (13); The first connecting pipe (16) is fixedly connected to an end of the second orifice plate (15) away from the heat exchange tube (14) and is connected to the plurality of groups of heat exchange tubes (14) through the second orifice plate (15); the rear end of the first connecting pipe (16) sequentially passes through the rear wall of the heat exchange box (4) and the front wall of the adsorption box (5) and extends into the interior of the left chamber of the adsorption box (5); the second connecting pipe (20) is fixedly connected between the heat exchange box (4) and the adsorption box (5); the interior of the heat exchange box (4) and the right chamber of the adsorption box (5) are connected through the second connecting pipe (20).
6. The high-efficiency leather deodorizing machine according to claim 5, characterized in that: The adsorption structure comprises a plurality of sets of fixed frames (18), wherein the plurality of sets of fixed frames (18) are respectively fixedly connected to the inside of the left chamber and the right chamber of the adsorption box (5), and the inner side walls of the plurality of sets of fixed frames (18) are all provided with adsorption layers (19).
Citation Information
Cited By
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