Batching and heating device for asphalt premix
By designing a scraping mechanism in the asphalt premix batch heating device, the problem of difficulty in cleaning residues after asphalt concrete is solved, and the cleaning of the equipment and the service life are extended.
Patent Information
- Application Number
- CN202421103756.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
During the mixing process of asphalt concrete, the asphalt component is prone to adhere to the inner wall of the container due to its strong adhesion, making it difficult to completely remove some materials. The scraper structure will increase noise and accelerate equipment wear during stirring, shortening service life .
A heating device for asphalt premixed feeding is designed, including a scraping mechanism, which consists of a mounting rod, a scraping bar, a connecting seat, a conical block, a push rod and other components. Through the cooperation of the rotating shaft and a clamp, the scraping bar can be pushed. Scrape and clean the inner wall of the mixing box to avoid material adhesion and extend the service life of the equipment.
It effectively solves the problem of cleaning residues after asphalt concrete is discharged, ensures the cleanliness of the mixing box, and reduces the wear of scrapers and containers, extending the service life of the equipment.
Smart Images

Figure CN222434991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt concrete processing equipment, in particular to an asphalt premix batching heating device. Background Art
[0002] Asphalt premix, also known as asphalt concrete, is a composite material made of asphalt, gravel, sand and other materials pre-mixed in a concrete mixing plant;
[0003] Asphalt premix is mixed by asphalt mixing and stirring equipment. In the mixing equipment, the dried aggregate and asphalt are fully stirred and mixed. At the same time, the heating equipment ensures that the mixing process is carried out at a high temperature to fully fuse the asphalt and aggregate. However, after the asphalt concrete mixture is discharged, the asphalt component in the asphalt concrete has strong adhesion. After the mixing is completed, some materials may adhere to the inner wall of the container and are difficult to discharge completely. If a scraper structure is provided on the stirring mechanism to adhere to the inner wall of the stirring container to achieve the function of preventing material residue, when the stirring mechanism stirs the asphalt concrete in the stirring container, the scraper will continue to rub against the inner wall of the stirring container, which will increase the noise during equipment operation. At the same time, it will also cause continuous wear on the scraper and the inner wall of the stirring container. If things go on like this, it will lead to a reduction in the service life of the stirring container and the scraper. Utility Model Content
[0004] The purpose of the utility model is to provide an asphalt premix batching heating device, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] An asphalt premix batching and heating device comprises a mixing box and a base, wherein a top pipe is movably mounted on the upper end of the mixing box, an aggregate pipe and an asphalt pipe are respectively fixedly mounted on the top pipe, a lower hopper is fixedly mounted on the lower end of the mixing box, two mounting frames are fixedly mounted on the base, a motor is fixedly mounted on the base located on one side of the mounting frames, the motor is electrically connected to an external controller through a connecting line, a cylinder is fixedly mounted on one side of the other mounting frame, the mixing box is fixedly mounted between the two mounting frames, and a rotating shaft is movably mounted in the mixing box , both ends of the rotating shaft pass through one side of the mixing box and are rotatably installed in the bearing seat on one side of the corresponding mounting frame, a push rod is movably installed in the motor, and a plurality of third clamping plates and fourth clamping plates are fixedly installed on the outside of the rotating shaft, a single third clamping plate and a fourth clamping plate form a group, a second stirring paddle is fixedly installed between the fourth clamping plate and the third clamping plate, and a scraping mechanism is also provided on one side of the fourth clamping plate, the scraping mechanism includes a mounting rod and a scraping strip, the mounting rod is movably installed in the fourth clamping plate and the rotating shaft, and the scraping strip is movably installed on one side of the scraping mechanism through a connecting seat.
[0007] As a further preferred embodiment of the present invention, a plurality of first clamping plates and second clamping plates are fixedly mounted on the outer side of the rotating shaft, and a single first clamping plate and a single second clamping plate form a group, and a first stirring blade is fixedly mounted between the first clamping plate and the second clamping plate.
[0008] As a further preferred embodiment of the present invention, two conical blocks are fixedly installed on the outer side of the push rod, the push rod and the conical block are inserted and installed in the rotating shaft, and one end of the push rod passes through the rotating shaft and is fixedly connected to the output end of the cylinder. With the help of the setting of the cylinder, the push rod and the conical block, the displacement of the two scraping mechanisms can be quickly adjusted.
[0009] As a further preferred solution of the present invention, a fixing seat is fixedly installed on one side of the fourth clamping plate.
[0010] As a further preferred scheme of the utility model, a fixing ring is fixedly installed on the outside of the mounting rod, and a limiting ring is also inserted and installed on the mounting rod located on one side of the fixing ring. One side of the mounting rod passes through the fixing seat and the fourth clamping plate, extends into the rotating shaft and is located on one side of the corresponding conical block. The limiting ring is also fixedly installed on one side of the fixing seat by screws, and the mounting rod sleeve located between the fixing ring and the limiting ring is provided with a compression spring. Through the cooperation of the compression spring, the fixing ring and the limiting ring, the resetting function can be realized after the mounting rod is displaced with the help of the conical block.
[0011] As a further preferred solution of the present utility model, a push rod is fixedly installed at the center position of one side of the installation rod away from the fixing ring.
[0012] As a further preferred embodiment of the present invention, a slot is provided on one side of the connecting seat, and an installation slot is provided on the other side of the connecting seat. Both sides of the scraper strip are respectively inserted and installed in the installation slots of the corresponding connecting seats. The connecting seat is inserted and installed on one side of the mounting rod through the slot, and the top rod is inserted and installed in the slot and squeezes and fixes the scraper strip. Through the movable mounting rod and the scraper strip, the residue in the mixing box can be scraped and cleaned after the mixing box is unloaded.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model describes an asphalt premix batching and heating device, in which a scraping mechanism is arranged on the outer side of a rotating shaft, and the scraping mechanism is composed of a mounting rod, a scraping strip, a connecting seat, a conical block, a push rod and other components. After the mixing box carries out the unloading step, the scraping strip can be pushed toward the inner wall of the mixing box, so that the residue on the inner wall of the mixing box can continue to be scraped and cleaned through the rotating shaft in cooperation with the fourth clamping plate, the mounting rod and the scraping strip, thereby ensuring the cleaning effect of the residue in the mixing box and the service life of the scraping strip and the mixing box. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the split shaft structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the scraper mechanism structure of the utility model;
[0018] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0019] In the figure: 1. mixing box; 2. jacking pipe; 3. aggregate pipe; 4. asphalt pipe; 5. lower hopper; 6. base; 7. mounting frame; 8. motor; 9. rotating shaft; 10. push rod; 11. first clamping plate; 12. second clamping plate; 13. first stirring blade; 14. third clamping plate; 15. fourth clamping plate; 16. second stirring blade; 17. scraper mechanism; 18. mounting rod; 19. scraper strip; 20. connecting seat; 21. conical block; 22. fixing seat; 23. fixing ring; 24. limiting ring; 25. compression spring; 26. jacking rod; 27. slot; 28. mounting groove; 29. cylinder; 30. burner. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] like Figure 1-Figure 4As shown, the utility model provides an asphalt premix batching and heating device, including a mixing box 1 and a base 6, a top pipe 2 is movably installed on the upper end of the mixing box 1, and an aggregate pipe 3 and an asphalt pipe 4 are fixedly installed on the top pipe 2, respectively, a lower hopper 5 is fixedly installed on the lower end of the mixing box 1, two mounting frames 7 are fixedly installed on the base 6, a motor 8 is fixedly installed on the base 6 located on one side of the mounting frames 7, and the motor 8 is electrically connected to an external controller through a connecting line, and a cylinder 29 is fixedly installed on one side of the other mounting frame 7, and the mixing box 1 is fixedly installed between the two mounting frames 7, and a rotating shaft 9 is movably installed in the mixing box 1. The two ends respectively pass through one side of the mixing box 1 and are rotatably installed in the bearing seat on the side of the corresponding mounting frame 7. A push rod 10 is movably installed in the motor 8. A plurality of third clamping plates 14 and fourth clamping plates 15 are fixedly installed on the outside of the rotating shaft 9. A single third clamping plate 14 and a fourth clamping plate 15 form a group. A second stirring paddle 16 is fixedly installed between the fourth clamping plate 15 and the third clamping plate 14. A scraper mechanism 17 is also provided on one side of the fourth clamping plate 15. The scraper mechanism 17 includes a mounting rod 18 and a scraper strip 19. The mounting rod 18 is movably installed in the fourth clamping plate 15 and the rotating shaft 9, and the scraper strip 19 is movably installed on one side of the scraper mechanism 17 through a connecting seat 20.
[0022] like Figure 2 As shown, a plurality of first clamping plates 11 and second clamping plates 12 are fixedly installed on the outer side of the rotating shaft 9, and a single first clamping plate 11 and a second clamping plate 12 form a group, and a first stirring blade 13 is fixedly installed between the first clamping plate 11 and the second clamping plate 12;
[0023] like Figure 2 As shown, two conical blocks 21 are fixedly installed on the outer side of the push rod 10, and the push rod 10 and the conical block 21 are inserted and installed in the rotating shaft 9, and one end of the push rod 10 passes through the rotating shaft 9 and is fixedly connected to the output end of the cylinder 29. With the arrangement of the cylinder 29, the push rod 10 and the conical block 21, the displacement of the two scraping mechanisms 17 can be quickly adjusted;
[0024] like Figure 3-Figure 4As shown, a fixing seat 22 is fixedly installed on one side of the fourth clamping plate 15, a fixing ring 23 is fixedly installed on the outer side of the mounting rod 18, and a limiting ring 24 is also inserted and installed on the mounting rod 18 located on one side of the fixing ring 23. One side of the mounting rod 18 passes through the fixing seat 22 and the fourth clamping plate 15 to extend into the rotating shaft 9 and is located on one side of the corresponding conical block 21. The limiting ring 24 is also fixedly installed on one side of the fixing seat 22 by screws. The mounting rod 18 located between the fixing ring 23 and the limiting ring 24 is sleeved with a compression spring 25. Through the cooperation of the compression spring 25, the fixing ring 23 and the limiting ring 24, the mounting rod 18 can be adjusted by the help of the conical block 21. 1 realizes the function of resetting after displacement. A push rod 26 is fixedly installed at the center position of one side of the mounting rod 18 away from the fixing ring 23. A slot 27 is provided on one side of the connecting seat 20, and a mounting groove 28 is provided on the other side of the connecting seat 20. Both sides of the scraper strip 19 are respectively inserted and installed in the mounting grooves 28 of the corresponding connecting seat 20. The connecting seat 20 is inserted and installed on one side of the mounting rod 18 through the slot 27, and the push rod 26 is inserted and installed in the slot 27 and squeezes and fixes the scraper strip 19. Through the movable mounting rod 18 and the scraper strip 19, the residue in the mixing box 1 can be scraped and cleaned after the mixing box 1 is unloaded.
[0025] It should be noted that the utility model is an asphalt premix batching heating device. After asphalt and aggregate enter the mixing box 1 through the asphalt pipe 4 and the aggregate pipe 3 respectively, the burner 30 continuously heats the mixing box 1, and the motor 8 drives the rotating shaft 9 to rotate, so that the rotating shaft 9 mixes the aggregate and asphalt through the first stirring blade 13 and the second stirring blade 16 inside;
[0026] After the asphalt concrete in the mixing box 1 is discharged through the discharge hopper 5, the motor 8 can be started again through the external controller, so that the output end of the motor 8 drives the rotating shaft 9 to continue to rotate, so that the rotating shaft 9 drives the two groups of third clamping plates 14 and fourth clamping plates 15 in the mixing box 1 to continue to rotate. At the same time, the rotating shaft 9 also rotates outside the push rod 10 through the through hole at one end, so that the cylinder 29 can be started again through the external controller, so that the output end of the cylinder 29 pushes the push rod 10 to move to one side, and then the push rod 10 drives the two conical blocks 21 to move to one side synchronously and squeeze the two mounting rods 18 toward the inner wall of the mixing box 1, so that the mounting rod 18 is fixed through the fixing ring 23. The compression spring 25 is compressed toward one side of the limit ring 24, and the two mounting rods 18 are synchronously cooperated with the corresponding cylinder 29 to drive one side of the scraper bar 19 to fit against the inner wall of the mixing box 1, and through the rotation of the rotating shaft 9, the scraper bar 19 scrapes off the residual material attached to the inner wall of the mixing box 1, and the residual material scraped off is discharged through the discharge hopper 5. After the single cycle operation of the scraper bar 19 is completed, the output end of the cylinder 29 resets the push rod 10, and then the push rod 10 drives the two conical blocks 21 to separate from the corresponding side of the mounting rod 18 respectively, and then with the help of the force of the compression spring 25 on the fixing ring 23, the two mounting rods 18 drive the scraper bar 19 to separate from the inner wall of the mixing box 1.
[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An asphalt premix batching heating device, characterized in that: The invention comprises a mixing box (1) and a base (6), wherein a top pipe (2) is movably mounted on the upper end of the mixing box (1), and an aggregate pipe (3) and an asphalt pipe (4) are respectively fixedly mounted on the top pipe (2), and a lower hopper (5) is fixedly mounted on the lower end of the mixing box (1), and two mounting frames (7) are fixedly mounted on the base (6), and a motor (8) is fixedly mounted on the base (6) located on one side of the mounting frames (7), and the motor (8) is electrically connected to an external controller via a connecting line, and a cylinder (29) is fixedly mounted on one side of the other mounting frame (7), and the mixing box (1) is fixedly mounted on the two mounting frames. A rotating shaft (9) is movably mounted in the mixing box (1), and both ends of the rotating shaft (9) pass through one side of the mixing box (1) and are rotatably mounted in a bearing seat on one side of the corresponding mounting frame (7). A push rod (10) is movably mounted in the motor (8). A plurality of third clamping plates (14) and fourth clamping plates (15) are also fixedly mounted on the outer side of the rotating shaft (9). A single third clamping plate (14) and a single fourth clamping plate (15) form a group. A second stirring paddle (16) is fixedly mounted between the fourth clamping plate (15) and the third clamping plate (14). A scraping mechanism (17) is also provided on one side of the fourth clamping plate (15); The scraper mechanism (17) comprises a mounting rod (18) and a scraper strip (19); the mounting rod (18) is movably mounted in the fourth clamping plate (15) and the rotating shaft (9); and the scraper strip (19) is movably mounted on one side of the scraper mechanism (17) via a connecting seat (20).
2. The asphalt premix batching heating device according to claim 1, characterized in that: A plurality of first clamping plates (11) and second clamping plates (12) are fixedly mounted on the outer side of the rotating shaft (9), and a single first clamping plate (11) and a single second clamping plate (12) form a group, and a first stirring blade (13) is fixedly mounted between the first clamping plate (11) and the second clamping plate (12).
3. The asphalt premix batching heating device according to claim 1, characterized in that: Two conical blocks (21) are fixedly mounted on the outside of the push rod (10); the push rod (10) and the conical blocks (21) are inserted and mounted in the rotating shaft (9); and one end of the push rod (10) passes through the rotating shaft (9) and is fixedly connected to the output end of the cylinder (29).
4. The asphalt premix batching heating device according to claim 3 is characterized in that: A fixing seat (22) is fixedly mounted on one side of the fourth clamping plate (15).
5. The asphalt premix batching heating device according to claim 4 is characterized in that: A fixing ring (23) is fixedly installed on the outer side of the mounting rod (18); a limiting ring (24) is also inserted and installed on the mounting rod (18) located on one side of the fixing ring (23); one side of the mounting rod (18) passes through the fixing seat (22) and the fourth clamping plate (15) to extend into the rotating shaft (9) and is located on one side of the corresponding conical block (21); the limiting ring (24) is also fixedly installed on one side of the fixing seat (22) by screws; and a compression spring (25) is sleeved on the mounting rod (18) located between the fixing ring (23) and the limiting ring (24).
6. The asphalt premix batching heating device according to claim 1, characterized in that: A push rod (26) is fixedly mounted at the center position of one side of the mounting rod (18) away from the fixing ring (23).
7. The asphalt premix batching heating device according to claim 6, characterized in that: A slot (27) is provided on one side of the connecting seat (20), and a mounting slot (28) is provided on the other side of the connecting seat (20). Both sides of the scraper strip (19) are respectively inserted and installed in the mounting slots (28) of the corresponding connecting seat (20). The connecting seat (20) is inserted and installed on one side of the mounting rod (18) through the slot (27), and the push rod (26) is inserted and installed in the slot (27) and presses and fixes the scraper strip (19).