Roof waterproof external member and roof structure

By connecting the groove-shaped parts and prefabricated parts that pre-cover the waterproof membrane in the factory, the existing roof waterproofing construction efficiency and easy damage to the waterproofing membrane are solved, and a more efficient and reliable roof waterproofing effect is achieved.

CN222435709UActive Publication Date: 2025-02-07KESHUN WATERPROOF TECH CO LTD
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Patent Information

Application Number
CN202421215522.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-07
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing roof waterproofing technology is inefficient when pasting waterproofing membranes on construction sites, and it is easy to cause damage to the waterproofing membrane when installing other equipment, resulting in waterproofing failure.

Method used

The groove-shaped parts and prefabricated parts with prefabricated waterproof film are used to prefabricated parts by pre-covering the waterproof film in the factory and connecting the groove-shaped parts with the prefabricated parts on site to form a continuous waterproof layer.

Benefits of technology

It improves the efficiency of roof waterproofing construction and enhances the reliability of waterproofing. Even when installing photovoltaic components and other equipment, it will not affect the overall waterproofing of the roof.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the roof waterproof external member and the roof structure, the construction efficiency of the roof waterproof external member is higher, and the waterproof reliability of the roof structure is higher. The roof waterproof external member comprises at least two groove-shaped members and at least one prefabricated member, the groove-shaped members are the same in structure, and the prefabricated member is provided with a prefabricated member groove body. The groove inner side surface of the groove-shaped part and the groove outer side surface of the prefabricated part groove body are covered with waterproof films; when the two groove-shaped pieces are arranged in parallel, the top end of the second groove wall of the first groove-shaped piece can be connected with the top end of the first groove wall of the second groove-shaped piece, so that the first groove wall and the second groove wall form a wave crest; the shape of the groove body of the prefabricated part is matched with the shape of the wave crest, so that the groove body of the prefabricated part can be buckled on the wave crest, and the waterproof film of the groove-shaped part and the waterproof film of the prefabricated part form a continuous waterproof film layer in the buckled state.
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Description

Technical Field

[0001] The utility model relates to the technical field of waterproofing, in particular to a roof waterproofing kit and a roof structure. Background Art

[0002] Roof waterproofing is usually achieved by using a structure of steel plates and waterproof membrane layers. Figure 1 It is a schematic diagram of the appearance of a roof steel plate in the prior art. Figure 1 As shown, the roof steel plate 1 has a plurality of crests 11 and a plurality of troughs 12. Other equipment, such as photovoltaic modules, etc. (not shown in the figure) can also be fixed on the crests 11.

[0003] In the prior art, the waterproof membrane layer is pasted on the steel plate at the construction site, and the construction efficiency is low due to the large pasting area. When installing other equipment, the waterproof membrane layer at the crest 11 is often damaged, resulting in waterproof failure. Utility Model Content

[0004] In view of this, the utility model proposes a roof waterproofing kit and a roof structure, the construction efficiency of the roof waterproofing kit is higher, and the waterproof reliability of the roof structure is stronger. Other beneficial effects of the utility model can be derived from the implementation method. The utility model proposes the following technical solutions:

[0005] A roof waterproofing kit comprises at least two trough-shaped members and at least one prefabricated member, wherein: the structures of the trough-shaped members in the roof waterproofing kit are the same, the prefabricated member comprises a prefabricated member trough body; the inner surface of the trough of the trough-shaped member is covered with a waterproof membrane, and the outer surface of the trough of the prefabricated member trough body has waterproof performance; when the two trough-shaped members are arranged in parallel, the top of the second trough wall of the first trough-shaped member can be connected with the top of the first trough wall of the second trough-shaped member so that the first trough wall and the second trough wall form a wave crest; the shape of the prefabricated member trough body matches the shape of the wave crest, so that the prefabricated member trough body can be buckled on the wave crest, and in the buckled state, the waterproof membrane of the trough-shaped member and the outer surface of the trough of the prefabricated member trough body form a continuous waterproof layer.

[0006] Optionally, the preform is made of thermoplastic polyolefin elastomer (TPO); or, the preform is made of metal, and the outer surface of the groove of the preform groove body is covered with a waterproof membrane.

[0007] Optionally, for each groove member, the top of the first groove wall has a first connecting member, and the top of the second groove wall has a second connecting member; the second connecting member of the first groove member can be connected to the first connecting member of the second groove member, thereby connecting the first groove member to the second groove member.

[0008] Optionally, the first connecting member includes a first arc ring portion and a first extension portion connected to each other, and the second side of the first extension portion is connected to the top side of the first groove wall of the first groove-shaped member; the second connecting member includes a second extension portion and a second arc ring portion connected to each other, and the first side of the second extension portion is connected to the top side of the second groove wall of the second groove-shaped member; when the first groove-shaped member is connected to the second groove-shaped member, one of the second arc ring portion of the first groove-shaped member and the first arc ring portion of the second groove-shaped member is sleeved on the periphery of the other.

[0009] Optionally, the preform has a first bottom surface, a first side wall, a top surface, a second side wall, and a second bottom surface, wherein: the first edge of the first side wall is connected to the first bottom surface, the second edge of the first side wall is connected to the first edge of the top surface, the second edge of the top surface is connected to the first edge of the second side wall, the second edge of the second side wall is connected to the second bottom surface, and the first side wall, the top surface, and the second side wall form a preform groove body; the top surface includes a first shoulder, a top ring portion, and a second shoulder connected in sequence, wherein the first edge of the first shoulder is connected to the first side wall, and the second edge of the second shoulder is connected to the second side wall; when the preform groove body is engaged with the wave crest, the first bottom surface of the preform fits with the groove bottom of the first groove-shaped part, the second bottom surface of the preform fits with the groove bottom of the second groove-shaped part, the first side wall of the preform fits with the second groove wall of the first groove-shaped part, the second side wall of the preform fits with the first groove wall of the second groove-shaped part, and the top ring portion is sleeved outside the first arc ring portion and the second arc ring portion.

[0010] Optionally, the bottom of the trough of the trough-shaped part is covered with the waterproof membrane, and the waterproof membrane extends from the bottom of the first trough wall and the second trough wall to the top respectively but does not reach the top edge of the first trough wall and the second trough wall; the outer side of the prefabricated part trough body and the first bottom surface and the second bottom surface of the prefabricated part facing the outer side of the prefabricated part trough body are covered with the waterproof membrane.

[0011] Optionally, when the preform slot opening is downward, the height of the connection between the first shoulder and the top ring is greater than the height of the first side of the first shoulder, and the height of the connection between the second shoulder and the top ring is greater than the height of the second side of the second shoulder.

[0012] A roof structure comprises a roof body, the roof structure also comprises the above-mentioned roof waterproofing kit, and the trough-shaped member is welded to the prefabricated member, the first weld is located within the range of the first bottom surface of the prefabricated member in the horizontal direction, and / or the second weld is located within the range of the second bottom surface of the prefabricated member in the horizontal direction.

[0013] Optionally, a photovoltaic component is also included, and the photovoltaic component is fixed on the top ring part.

[0014] Optionally, it also includes a fixing seat, the bottom of which is fixed to the roof body, and the wave crest is supported on the fixing seat; the fixing seat includes a supporting part and a supporting rod, wherein: the supporting part includes a first section, a second section, a third section, a fourth section, a fifth section, a sixth section, a seventh section, and an eighth section connected in sequence; the supporting rod 42 includes a straight rod portion 421 and a curved portion 422; the first section and the eighth section of the supporting part are fixed to the purlin of the roof body via a first screw and a second screw respectively; the second section, the fifth section, and the seventh section of the supporting part extend longitudinally, wherein the fifth section is connected to the straight rod portion of the supporting rod by a screw assembly; the third section and the fourth section of the supporting part are in contact with the lower side of the wave crest for supporting the wave crest upward; the curved portion extends into the top circle portion and is sleeved with the first connecting member and the second connecting member.

[0015] According to the technical solution of the utility model, the roof waterproofing kit already has a waterproof membrane before installation. On site, it only needs to connect the waterproofing kit to form a continuous waterproof layer. Compared with pasting the waterproof membrane layer on site, the construction difficulty is reduced, thereby improving the construction efficiency. In the case of installing a photovoltaic module, the photovoltaic module is fixed on the arc ring part of the groove wall end of the groove-shaped member. Even if the installation of the photovoltaic module installation fixture or other fixings causes damage to the waterproof membrane layer, the damage is limited to the groove wall end and will not affect the overall waterproofness of the roof, so it has higher waterproof reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] For the purpose of illustration and not limitation, the present invention will now be described according to its preferred embodiments, in particular with reference to the accompanying drawings, in which:

[0017] Figure 1 It is a schematic diagram of the appearance of a roof steel plate in the prior art;

[0018] Figure 2 It is a schematic diagram of a plate material used for forming a channel-shaped member in an embodiment of the utility model;

[0019] Figure 3 is a schematic cross-sectional view of a channel-shaped member in an embodiment of the utility model;

[0020] Figure 4 is a schematic diagram of a cross section of a prefabricated part in an embodiment of the utility model;

[0021] Figure 5 It is a schematic diagram of a state where a prefabricated part in an embodiment of the utility model covers a wave crest;

[0022] Figure 6 yes Figure 5 A partial enlarged view of

[0023] Figure 7It is a schematic diagram of a specific structure of the support part and the support rod in the embodiment of the utility model.

[0024] In the figure:

[0025] 1. Roof steel plate; 11. Wave crest; 12. Wave trough; 20. Channel-shaped member plate; 201. Waterproof membrane; 2. Channel-shaped member; 21. First channel-shaped member; 212. Second connecting member; 22. Second channel-shaped member; 221. First connecting member; 3. Prefabricated member; 30. Top ring; 31. Prefabricated member channel; 4. Fixed seat; 41. Supporting part; 42. Support rod; 421. Straight rod; 422. Bending part; 43. Screw assembly; 5. Roof purlin; 61. First screw; 62. Second screw; 71. First section; 72. Second section; 73. Third section; 74. Fourth section; 75. Fifth section; 76. Sixth section; 77. Seventh section; 78. Eighth section. DETAILED DESCRIPTION

[0026] In the implementation mode of the utility model, the roof is formed into a waterproof roof structure by combining waterproof kits. The waterproof kit includes trough-shaped parts and prefabricated parts. When installed, the trough-shaped parts are spread out horizontally and in parallel, and adjacent trough-shaped parts are connected to each other, and the connection places form wave crests; and the state of the prefabricated parts during installation is a prefabricated trough body with an opening facing downward, which is buckled on the wave crest. The trough-shaped parts can be stamped from metal plates and coated during factory production; the prefabricated parts can also be stamped metal plates and coated, or the prefabricated parts can be directly injection molded from thermoplastic polyolefin elastomer (TPO). Therefore, when the installation is completed at the construction site, a roof structure with a waterproof membrane on the entire upper surface is formed. This method does not require on-site coating operations, avoiding problems such as low efficiency caused by on-site coating. The specific contents of the implementation mode of the utility model are explained below in conjunction with the accompanying drawings.

[0027] In this embodiment, the grooved parts and prefabricated parts in the waterproof kit can be processed and formed in the factory first. Figure 2 and Figure 3 As shown, Figure 2 is a schematic diagram of a plate used for forming a groove-shaped member in an embodiment of the utility model, Figure 3 It is a cross-sectional schematic diagram of the channel-shaped member in the embodiment of the utility model. Figure 2 The cross section of the channel sheet 20 is also shown, which is presented as a line segment AJ. The basis of the channel sheet 20 is a metal plate, usually a stainless steel plate, and a waterproof membrane 201 is provided on the DG section of the channel sheet 20. Figure 3 The channel-shaped member 2 shown, see Figure 3 , is the cross-sectional state of the grooved member 2, and the cross-sectional direction is Figure 1 The AA' section direction is the same.

[0028] For the sake of clarity, the parts arranged in the left and right directions are represented by Figure 3 Taking the perspective as an example, the part on the left is named "first" and the part on the right is named "second". Figure 4 , Figure 5 So too. Figure 3 In the embodiment, after stamping, the AC segment forms the first connecting member, the AB segment is the first arc loop portion, the BC segment is the first extension portion, the CD segment has no waterproof film, the CE segment is the first groove wall, the EF segment is the groove bottom, the FH segment is the second groove wall, the GH segment has no waterproof film, the HJ segment forms the second connecting member, the HI segment is the second extension portion, and the IJ segment is the second arc loop portion. Figure 3 For the grooved member 2, the height AJ of the segment can be 600 mm, and the height A of the CD and GH segments can be 10 mm.

[0029] from Figure 3 It can be seen from the figure that the arc loops in the first connecting member and the second connecting member are of different sizes, so that the first connecting member of one slot-shaped member can be put inside and outside the second connecting member of another slot-shaped member to form a connection between the two slot-shaped members. Because each slot-shaped member has a first connecting member and a second connecting member, in the extension direction of the plurality of slot-shaped members (by Figure 3 In the parallel arrangement of the viewing angle (far-near direction), multiple slot-shaped members can be arranged in the left and right directions (by Figure 3 Perspective, see also Figure 5 ) are connected into one piece and can be used to cover the roof.

[0030] The existing technology adopts the method of film pasting on the construction site. Since the board has a bend after being formed, such as Figure 3 At the points E and F in the figure (the points E and F are actually an edge extending in the far-near direction, i.e., a line, and the other letter marks in the following text are also lines, and the expression "point" is still used for convenience of description in conjunction with the drawings), as well as the points L, M, N, O, P, and Q mentioned below, the waterproof membrane at the bend may not fit closely with the metal plate, i.e., forming a "hollow". In this embodiment, the plate with a waterproof membrane is used to make the groove-shaped part, which can form a good fit between the waterproof membrane and the metal plate, and there is no need to apply the membrane on site, which helps to improve the construction efficiency.

[0031] Figure 4It is a schematic diagram of the cross section of the preform in the embodiment of the utility model. The preform 3 is formed into multiple sections, wherein the KL section is the first bottom surface, the LM section is the first side wall, the MP section is the top surface, the MN section is the first shoulder, the NO section is formed with a top ring 30, the OP section is the second shoulder, the PQ section is the second side wall, and the QR section is the second bottom surface. It can be seen that the LQ section forms a preform groove body 31 opening downward, and when the two groove-shaped parts are connected, the shape of the wave crest formed at the connection matches the shape of the preform groove body 31, so that the preform groove body 31 can cover the wave crest to form protection. The following is combined with Figure 5 Please explain.

[0032] Figure 5 Schematic diagram of the state where the prefabricated part in the embodiment of the utility model covers the wave crest. Figure 5 As shown, the first grooved member 21 on the left and the second grooved member 22 on the right can be connected via the second connecting member 212 of the first grooved member 21 and the first connecting member 221 of the second grooved member 22. After the connection, a wave crest is formed, and the wave crest position corresponds to Figure 5 The preform 3 covers the wave crest, and the top ring 30 is sleeved on the first connecting member 221 and the second connecting member 212, so that Figure 5 The vertical and horizontal directions of the viewing angle form a constraint on the relative movement between the top ring 30 and the first connecting member 221 and the second connecting member 212, and the two side walls of the prefabricated member 3 are in contact with the two groove walls of the groove-shaped member, so the AD section and the GJ section of the groove-shaped member that are not covered with a waterproof membrane (see Figure 3 ) formed a good protection.

[0033] from Figure 5 It can be seen that the part of the trough with the waterproof membrane overlaps with the part of the prefabricated part with a large width, so that even if the waterproof membrane shrinks over time, the metal plate underneath will not be exposed; and the trough wall of the trough does not need to be fully coated, and the accuracy of the coating height is low. It only needs to be covered by the prefabricated part. This can reduce the amount of waterproof membrane and facilitate processing. If the bonding strength between the trough and the prefabricated part needs to be further strengthened, the two can be welded. The weld formed by welding can be parallel to the extension direction of the trough and located at Figure 5 The welding is performed within the width (horizontally in the figure) of the KL section and the QR section, that is, between the bottom of the trough and the first bottom surface and the second bottom surface of the prefabricated part. It can be seen that even if there are some cold welds, the trough and the prefabricated part can still be closely fitted, and the waterproofing will not fail.

[0034] By splicing the grooved parts, it is also possible to conveniently arrange a support under the crest to improve the crest strength, so that other structures, such as photovoltaic modules, can be arranged on the crest. Figure 5 , Figure 6 ,in Figure 6 yes Figure 5 In the partial enlarged view of the utility model, the support part 41 of the fixing seat 4 can be connected to the purlin 5 of the roof body with the first screw 61 and the second screw 62, and then the support rod 42 of the fixing seat 4 is connected to the support part 41 with the screw assembly 43, and then the above-mentioned groove-shaped member is placed above the roof and the wave crest is supported by the support part 41. At this time, the upper end of the support rod 42 enters the top ring part 30 to form a limit for the top ring part 30 to swing left and right according to the viewing angle in the figure. This method is more helpful to resist the influence of wind on the photovoltaic panel when the photovoltaic module is set on the top ring part 30.

[0035] Figure 7 It is a schematic diagram of a specific structure of the support part 41 and the support rod 42 in the embodiment of the utility model. Figure 5 and Figure 6 This structure is adopted. Figure 7 As shown, the support portion 41 includes a first section 71, a second section 72, a third section 73, a fourth section 74, a fifth section 75, a sixth section 76, a seventh section 77, and an eighth section 78 which are connected in sequence. The support rod 42 includes a straight rod portion 421 and a curved portion 422. The first section 71 and the eighth section 78 of the support portion 41 are connected to the first screw 61 and the second screw 62 respectively; the second section 72, the fifth section 75, and the seventh section 77 extend longitudinally, wherein the fifth section 75 is connected to the straight rod portion 421 of the support rod 42 by the screw assembly 43; the third section 73 and the fourth section 74 are in contact with the lower side of the wave crest, playing the role of supporting the wave crest upward. The curved portion 422 extends into the top ring portion 30, and is sleeved together with the first connecting member 221 and the second connecting member 212, thereby enhancing the stability of the top ring portion 30.

[0036] In addition, the photovoltaic module is usually fixed to the crest with a clamp. For the roof structure of this embodiment, the photovoltaic module is clamped on the top ring part 30. The clamp usually causes damage to the waterproof membrane, but in this embodiment, even if the waterproof membrane on the top ring part 30 is damaged, it will not cause waterproof failure in other parts. Figure 5 When the photovoltaic module (not shown in the figure) is clamped on the top ring 30, the waterproof membranes at points N and O may be damaged, but the waterproofing of sections KN and OR is not affected. Preferably, when the preform is stamped, the height of point N can be slightly higher than that of point M, and the height of point O can be slightly higher than that of point P, so as to avoid water accumulation at points N and O. Figure 4 or Figure 5 It can also be seen that the lateral (horizontal direction in the figure) distance from point N to point O is smaller than the width of the top ring portion 30 , so that point N and point O can be shielded by the top ring portion 30 when it is raining.

[0037] The above specific implementations do not constitute a limitation on the protection scope of the present utility model. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions may occur depending on design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A roof waterproofing kit, characterized in that: It comprises at least 2 channel-shaped parts and at least 1 prefabricated part, wherein: The structures of the groove-shaped parts in the roof waterproofing kit are the same, and the prefabricated parts have a prefabricated part groove body; The inner surface of the groove of the groove-shaped part is covered with a waterproof membrane, and the outer surface of the groove of the prefabricated groove body has waterproof performance; When the two groove-shaped members are arranged in parallel, the top of the second groove wall of the first groove-shaped member can be connected to the top of the first groove wall of the second groove-shaped member so that the first groove wall and the second groove wall form a wave crest; The shape of the prefabricated groove body matches the shape of the wave crest, so that the prefabricated groove body can be buckled on the wave crest, and in the buckled state, the waterproof membrane of the groove-shaped part and the outer surface of the groove of the prefabricated groove body form a continuous waterproof layer.

2. The roof waterproofing kit according to claim 1, characterized in that: The preforms are made of thermoplastic polyolefin elastomer TPO; Alternatively, the prefabricated part is made of metal, and the outer surface of the groove of the prefabricated part groove body is covered with a waterproof membrane.

3. The roof waterproofing kit according to claim 1, characterized in that: For each channel-shaped member, the top of the first channel wall thereof is provided with a first connecting member, and the top of the second channel wall thereof is provided with a second connecting member; The second connecting member of the first channel-shaped member can be connected to the first connecting member of the second channel-shaped member, thereby connecting the first channel-shaped member to the second channel-shaped member.

4. The roof waterproofing kit according to claim 3, characterized in that: The first connecting member comprises a first arc portion and a first extension portion connected to each other, and the second side of the first extension portion is connected to the top side of the first groove wall of the first groove-shaped member; The second connecting member comprises a second extension portion and a second arc portion connected to each other, and a first side of the second extension portion is connected to a top side of a second groove wall of the second groove-shaped member; When the first groove-shaped member is connected to the second groove-shaped member, one of the second arc-shaped portion of the first groove-shaped member and the first arc-shaped portion of the second groove-shaped member is sleeved on the periphery of the other.

5. The roof waterproofing kit according to claim 4, characterized in that: The preform has a first bottom surface, a first side wall, a top surface, a second side wall, and a second bottom surface, wherein: The first side wall first edge is connected to the first bottom surface, the first side wall second edge is connected to the top surface first edge, the top surface second edge is connected to the second side wall first edge, the second side wall second edge is connected to the second bottom surface, and the first side wall, the top surface, and the second side wall surround a preformed part groove body; The top surface includes a first shoulder, a top ring, and a second shoulder connected in sequence, wherein a first side of the first shoulder is connected to the first side wall, and a second side of the second shoulder is connected to the second side wall; When the groove body of the preform is engaged with the wave crest, the first bottom surface of the preform is in contact with the groove bottom of the first groove-shaped part, the second bottom surface of the preform is in contact with the groove bottom of the second groove-shaped part, the first side wall of the preform is in contact with the second groove wall of the first groove-shaped part, the second side wall of the preform is in contact with the first groove wall of the second groove-shaped part, and the top circle part is sleeved outside the first arc circle part and the second arc circle part.

6. The roof waterproofing kit according to claim 5, characterized in that: The bottom of the groove of the groove-shaped member is covered with the waterproof membrane, and the waterproof membrane extends from the bottom of the first groove wall and the second groove wall to the top respectively but does not reach the top edge of the first groove wall and the second groove wall; The outer side of the prefabricated component groove and the first bottom surface and the second bottom surface of the prefabricated component facing the outer side of the prefabricated component groove are covered with the waterproof membrane.

7. The roof waterproofing kit according to claim 5, characterized in that: When the preform slot is opened downward, the height of the connection between the first shoulder and the top ring is greater than the height of the first side of the first shoulder, and the height of the connection between the second shoulder and the top ring is greater than the height of the second side of the second shoulder.

8. A roof structure, comprising a roof body, characterized in that: The roof structure also includes a roof waterproofing kit according to any one of claims 5 to 7, and the trough-shaped member is welded to the prefabricated member, and the first weld is located within the range of the first bottom surface of the prefabricated member in the horizontal direction, and / or the second weld is located within the range of the second bottom surface of the prefabricated member in the horizontal direction.

9. The roof structure according to claim 8, characterized in that: Also included is a photovoltaic component, which is fixed on the top ring portion.

10. The roof structure according to claim 8 or 9, characterized in that: It also includes a fixing seat, the bottom of which is fixed to the roof body, and the wave crest is carried on the fixing seat; the fixing seat includes a supporting part and a supporting rod, wherein: The supporting portion comprises a first section, a second section, a third section, a fourth section, a fifth section, a sixth section, a seventh section, and an eighth section which are connected in sequence; the supporting rod (42) comprises a straight rod portion (421) and a curved portion (422); The first section and the eighth section of the support portion are fixed to the purlin of the roof body via a first screw and a second screw respectively; The second section, the fifth section and the seventh section of the support portion extend longitudinally, wherein the fifth section is connected to the straight rod portion of the support rod by a screw assembly; The third section and the fourth section of the supporting part are in contact with the lower side of the wave crest and are used to support the wave crest upwards; the curved part extends into the top ring part and is sleeved with the first connecting piece and the second connecting piece.

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