Pure nickel welding rod wire processing cooling device

By designing a pure nickel electrode wire processing cooling device that includes a multi-angle injection cooling mechanism and an automated moving mechanism, the problems of insufficient cooling and waste of human resources in existing equipment are solved, and more efficient cooling and automated production are achieved.

CN222438299UActive Publication Date: 2025-02-07LIAONING JINGXING ALLOY MATERIAL CO LTD
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Patent Information

Application Number
CN202420274997.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-05
Publication Date
2025-02-07
Estimated Expiration
2034-02-05

AI Technical Summary

Technical Problem

In the processing of pure nickel electrode wires, the injection angle of the cooling device is limited, and staff need to manually move the electrodes, wasting human resources.

Method used

A pure nickel electrode wire processing cooling device including a cooling mechanism and a moving mechanism is designed. The cooling mechanism realizes multi-angle injection of the water body through the combination of the rotating shell and the nozzle; the moving mechanism uses a hydraulic cylinder, an electromagnetic and a transmission shaft to automatically move and cut the welding rod.

Benefits of technology

It effectively solves the problem of limited injection angle of the cooling device and achieves more comprehensive and efficient cooling; at the same time, the automated mobile mechanism reduces the waste of human resources and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pure nickel welding rod wire processing cooling device, and belongs to the technical field of pure nickel welding rod wire processing. The pure nickel welding rod wire machining cooling device comprises a workbench, a storage groove is formed in the top of the workbench, the number of cooling mechanisms is two, each cooling mechanism comprises a rotating groove, a rotating shell and a nozzle, the rotating grooves are formed in the top of the workbench, the rotating shells are rotationally installed in the rotating grooves, and the nozzles are installed on the surfaces of the rotating shells. The cooling mechanism is arranged, the water suction pump is started, a first water pipe is matched with a second water pipe, water is conveyed into the two rotating shells, a motor is started, the two rotating shells are driven by the two rotating rods to rotate at the same time through cooperation of a transmission belt, the water is sprayed out through the nozzles on the rotating shells, and the number of the nozzles can be multiple. Therefore, the problem that the spraying angle of the water body is limited when the equipment runs is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pure nickel welding rod wire processing, in particular to a pure nickel welding rod wire processing cooling device. Background Art

[0002] Pure nickel welding rod is a kind of welding material, which is mainly composed of high-purity nickel. This type of welding rod is usually used to connect or repair nickel alloy materials, as well as to weld in high temperature and corrosive environments. The processing of pure nickel welding rod requires the use of wire cutting technology to cut the welding rod.

[0003] When the existing equipment is in use, the workpiece is usually cooled by a water spray device that moves with the cutting machine. However, this method has a limited spray angle, the contact area with the workpiece is not comprehensive, and during wire cutting, the staff needs to manually move the welding rod, which wastes human resources. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a pure nickel welding rod wire processing cooling device which overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a pure nickel welding rod wire processing cooling device, comprising a workbench, the top of which is provided with a storage slot.

[0007] The cooling mechanism is provided with two cooling mechanisms, and the cooling mechanism comprises:

[0008] A rotating groove, wherein the rotating groove is arranged on the top of the workbench;

[0009] A rotating shell, the rotating shell being rotatably mounted inside the rotating groove;

[0010] A nozzle, the nozzle is mounted on the surface of the rotating shell, and the inner cavity of the nozzle is connected to the inner cavity of the rotating shell;

[0011] A drop trough, wherein the drop trough is provided on the top of the workbench;

[0012] The moving mechanism is arranged on the top of the workbench.

[0013] In a preferred embodiment, the moving mechanism comprises:

[0014] A connecting rod, wherein the connecting rod is arranged above the workbench;

[0015] The electromagnet is fixedly mounted on the bottom of the connecting rod.

[0016] In a preferred solution, a water storage box is fixedly installed at the bottom of the workbench, and first water pipes are installed on the left and right sides of the water storage box, and the first water pipes penetrate into the interior of the water storage box. A water pump is installed at the other end of the two first water pipes, and a second water pipe is installed at the other end of the water pump, and the other end of the second water pipe penetrates into the interior of the rotating shell.

[0017] In a preferred solution, a support column is fixedly installed on the top of the workbench, a hydraulic cylinder is installed on the left side of the support column, a cutting machine is installed on the output end of the hydraulic cylinder, and a screw is fixedly installed on the left side of the cutting machine.

[0018] In a preferred solution, a support frame is fixedly installed on the top of the workbench, an adapter rod is slidably installed inside the support frame, a thread groove is opened inside the adapter rod, the thread groove is adapted to the screw rod, and a first gear is fixedly installed on the left side of the adapter rod.

[0019] In a preferred solution, a support plate is fixedly installed on the top of the workbench, a second gear is rotatably installed on the right side of the support plate, the first gear and the second gear are meshed and connected, and a transmission shaft is fixedly installed on the right side of the second gear.

[0020] In a preferred solution, a limit block is fixedly installed on the right side of the support plate, a slide rod is slidably installed inside the limit block, a transmission frame is fixedly installed on the rear side of the slide rod, the right side of the transmission frame is fixedly connected to the left side of the connecting rod, a transmission groove is opened on the right side of the transmission frame, and the transmission groove is sleeved on the surface of the transmission shaft.

[0021] In a preferred solution, a rotating rod is fixedly installed on the front side of the two rotating shells, a rotating wheel is installed on the surface of the two rotating rods, a transmission belt is provided between the two rotating rods through a rotating wheel sleeve, a carrying frame is fixedly installed on the front side of the workbench, a motor is fixedly installed on the inner wall of the carrying frame, and the output end of the motor is fixedly connected to the front side of one of the rotating rods.

[0022] The utility model provides a pure nickel welding rod wire processing cooling device, and its beneficial effects include:

[0023] 1. By setting up a cooling mechanism and starting a water pump, water is transported to the inside of the two rotating shells through the cooperation of the first water pipe and the second water pipe, and the motor is started. Through the cooperation of the transmission belt, the two rotating rods simultaneously drive the two rotating shells to rotate together, and the water is sprayed out through the nozzles on the rotating shells. The nozzles can be set to multiple, thereby solving the problem of limited angles at which the water can be sprayed when the equipment is running.

[0024] 2. By setting up a moving mechanism and starting the hydraulic cylinder, the cutter moves to the left to cut the welding rod, and at the same time drives the lead screw to move to the left, so that the adapter rod drives the first gear, the second gear and the transmission shaft to rotate, and the transmission shaft squeezes the transmission groove, so that the transmission frame drives the connecting rod and the electromagnet to move back and forth. The electromagnet approaches the cut welding rod to absorb the welding rod, and then drives the pure nickel welding rod forward, thereby solving the problem that the staff needs to manually move the welding rod when using the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It is a schematic diagram of the overall structure provided by the implementation method of the utility model;

[0027] Figure 2 A partial cross-sectional view of a workbench is provided for an embodiment of the utility model;

[0028] Figure 3 A partial cross-sectional view of an adapter rod is provided for an embodiment of the utility model;

[0029] Figure 4 Provided for the implementation of the utility model Figure 3 A partial enlarged view of point A in the middle.

[0030] In the figure: 1. workbench; 2. storage tank; 3. rotating tank; 4. rotating shell; 5. nozzle; 6. drop tank; 7. connecting rod; 8. electromagnet; 9. water storage box; 10. first water pipe; 11. water pump; 12. second water pipe; 13. support column; 14. hydraulic cylinder; 15. cutting machine; 16. screw rod; 17. supporting frame; 18. adapter rod; 19. threaded groove; 20. first gear; 21. supporting plate; 22. second gear; 23. transmission shaft; 24. limit block; 25. slide rod; 26. transmission frame; 27. transmission groove; 28. rotating rod; 29. ​​transmission belt; 30. bearing frame; 31. motor. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Example

[0033] Reference Figure 1-4 The utility model provides a technical solution: a pure nickel welding rod wire processing cooling device, comprising a workbench 1, a storage slot 2 is provided on the top of the workbench 1, two cooling mechanisms are provided, the cooling mechanism comprises a rotating slot 3, a rotating shell 4 and a nozzle 5, the rotating slot 3 is provided on the top of the workbench 1, the rotating shell 4 is rotatably installed inside the rotating slot 3, the nozzle 5 is installed on the surface of the rotating shell 4, and the inner cavity of the nozzle 5 is connected to the inner cavity of the rotating shell 4, the falling slot 6 is provided on the top of the workbench 1, the moving mechanism is provided on the top of the workbench 1, a water storage box 9 is fixedly installed at the bottom of the workbench 1, the left and right sides of the water storage box 9 are both provided with a first water pipe 10, the first water pipe 10 runs through the inside of the water storage box 9, the other ends of the two first water pipes 10 are both provided with a water pump 11, the other end of the water pump 11 is provided with a second water pipe 12, the other end of the second water pipe 12 The end penetrates into the interior of the rotating shell 4, and a rotating rod 28 is fixedly installed on the front side of the two rotating shells 4. A rotating wheel is installed on the surface of the two rotating rods 28. A transmission belt 29 is arranged between the two rotating rods 28 through a rotating wheel sleeve. A carrier frame 30 is fixedly installed on the front side of the workbench 1, and a motor 31 is fixedly installed on the inner wall of the carrier frame 30. The output end of the motor 31 is fixedly connected to the front side of one of the rotating rods 28. By setting a cooling mechanism, the water pump 11 is started, and the water is transported to the inside of the two rotating shells 4 through the cooperation of the first water pipe 10 and the second water pipe 12. The motor 31 is started, and the two rotating rods 28 drive the two rotating shells 4 to rotate together through the cooperation of the transmission belt 29. The water is sprayed out through the nozzle 5 on the rotating shell 4, and the nozzle 5 can be set to multiple, thereby solving the problem of limited angles at which the water can be sprayed when the equipment is running;

[0034] Reference Figure 1-4The moving mechanism includes a connecting rod 7 and an electromagnet 8. The connecting rod 7 is arranged above the workbench 1. The electromagnet 8 is fixedly installed at the bottom of the connecting rod 7. A support column 13 is fixedly installed on the top of the workbench 1. A hydraulic cylinder 14 is installed on the left side of the support column 13. A cutting machine 15 is installed on the output end of the hydraulic cylinder 14. A screw rod 16 is fixedly installed on the left side of the cutting machine 15. A support frame 17 is fixedly installed on the top of the workbench 1. An adapter rod 18 is slidably installed inside the support frame 17. A threaded groove is provided inside the adapter rod 18. 19, the thread groove 19 is adapted to the screw rod 16, a first gear 20 is fixedly installed on the left side of the adapter rod 18, a support plate 21 is fixedly installed on the top of the workbench 1, a second gear 22 is rotatably installed on the right side of the support plate 21, the first gear 20 and the second gear 22 are meshed and connected, a transmission shaft 23 is fixedly installed on the right side of the second gear 22, a limit block 24 is fixedly installed on the right side of the support plate 21, a slide bar 25 is slidably installed inside the limit block 24, a transmission frame 26 is fixedly installed on the rear side of the slide bar 25, and the transmission frame 2 The right side of the transmission frame 26 is fixedly connected to the left side of the connecting rod 7, and a transmission groove 27 is provided on the right side of the transmission frame 26. The transmission groove 27 is sleeved on the surface of the transmission shaft 23. By setting a moving mechanism, the welding rod is placed in the storage groove 2, and the hydraulic cylinder 14 is started to move the cutting machine 15 to the left to cut the welding rod, and at the same time drive the screw rod 16 to move to the left. Through the cooperation of the support frame 17 and the threaded connection between the thread groove 19 and the screw rod 16, the adapter rod 18 drives the first gear 20 to rotate, and the first gear 20 and the second gear are connected. The meshing connection of the wheel 22 causes the second gear 22 to drive the transmission shaft 23 to rotate, and the transmission shaft 23 squeezes the transmission groove 27. Through the cooperation of the limit block 24, the transmission frame 26 drives the connecting rod 7 and the electromagnet 8 to move back and forth. After the electromagnet 8 approaches the cut welding rod, it adsorbs the pure nickel welding rod and then drives the pure nickel welding rod to move forward. After the welding rod is cut, the electromagnet 8 is powered off to make the welding rod fall through the drop groove 6, thereby solving the problem of the staff needing to manually move the welding rod when the equipment is used.

[0035] Specifically, the working process or working principle of the pure nickel welding rod wire processing cooling device is as follows: when in use, the water pump 11 is started, and the water is transported to the inside of the two rotating shells 4 through the cooperation of the first water pipe 10 and the second water pipe 12, and the motor 31 is started, and the two rotating rods 28 drive the two rotating shells 4 to rotate together through the cooperation of the transmission belt 29, and the water is sprayed out through the nozzle 5 on the rotating shell 4, and the welding rod is placed in the storage tank 2, and the hydraulic cylinder 14 is started to make the cutting machine 15 move to the left to cut the welding rod, and at the same time drive the screw rod 16 to move to the left, through the support frame 17 The cooperation of the threaded connection between the threaded groove 19 and the screw rod 16 causes the adapter rod 18 to drive the first gear 20 to rotate. Through the meshing connection between the first gear 20 and the second gear 22, the second gear 22 drives the transmission shaft 23 to rotate. The transmission shaft 23 squeezes the transmission groove 27. Through the cooperation of the limit block 24, the transmission frame 26 drives the connecting rod 7 and the electromagnet 8 to reciprocate. After the electromagnet 8 approaches the cut welding rod, it adsorbs the pure nickel welding rod and then drives the pure nickel welding rod forward. After the welding rod is cut, the electromagnet 8 is powered off to make the welding rod fall through the drop groove 6.

[0036] It should be noted that the electromagnet 8, water pump 11, hydraulic cylinder 14 and motor 31 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.

Claims

1. A pure nickel welding wire processing cooling device, comprising a workbench (1), wherein a storage tank (2) is provided on the top of the workbench (1), characterized in that: The cooling mechanism is provided with two cooling mechanisms, and the cooling mechanism comprises: A rotating groove (3), wherein the rotating groove (3) is arranged on the top of the workbench (1); A rotating shell (4), wherein the rotating shell (4) is rotatably mounted inside the rotating groove (3); A nozzle (5), wherein the nozzle (5) is mounted on the surface of the rotating shell (4), and the inner cavity of the nozzle (5) is in communication with the inner cavity of the rotating shell (4); A drop trough (6), wherein the drop trough (6) is provided on the top of the workbench (1); A moving mechanism is arranged on the top of the workbench (1).

2. A pure nickel welding wire processing cooling device according to claim 1, characterized in that: The moving mechanism comprises: A connecting rod (7), wherein the connecting rod (7) is arranged above the workbench (1); An electromagnet (8) is fixedly mounted on the bottom of the connecting rod (7).

3. A pure nickel welding wire processing cooling device according to claim 2, characterized in that: A water storage box (9) is fixedly installed at the bottom of the workbench (1), and first water pipes (10) are installed on both left and right sides of the water storage box (9), and the first water pipes (10) penetrate into the interior of the water storage box (9). A water pump (11) is installed at the other end of each of the two first water pipes (10), and a second water pipe (12) is installed at the other end of the water pump (11), and the other end of the second water pipe (12) penetrates into the interior of the rotating shell (4).

4. A pure nickel welding wire processing cooling device according to claim 3, characterized in that: A support column (13) is fixedly mounted on the top of the workbench (1), a hydraulic cylinder (14) is mounted on the left side of the support column (13), a cutting machine (15) is mounted on the output end of the hydraulic cylinder (14), and a screw rod (16) is fixedly mounted on the left side of the cutting machine (15).

5. A pure nickel welding wire processing cooling device according to claim 4, characterized in that: A support frame (17) is fixedly mounted on the top of the workbench (1), an adapter rod (18) is slidably mounted inside the support frame (17), a thread groove (19) is provided inside the adapter rod (18), the thread groove (19) is matched with the screw rod (16), and a first gear (20) is fixedly mounted on the left side of the adapter rod (18).

6. A pure nickel welding wire processing cooling device according to claim 5, characterized in that: A support plate (21) is fixedly mounted on the top of the workbench (1); a second gear (22) is rotatably mounted on the right side of the support plate (21); the first gear (20) and the second gear (22) are meshingly connected; a transmission shaft (23) is fixedly mounted on the right side of the second gear (22).

7. A pure nickel welding wire processing cooling device according to claim 6, characterized in that: A limit block (24) is fixedly installed on the right side of the support plate (21), a slide bar (25) is slidably installed inside the limit block (24), a transmission frame (26) is fixedly installed on the rear side of the slide bar (25), the right side of the transmission frame (26) is fixedly connected to the left side of the connecting rod (7), and a transmission groove (27) is opened on the right side of the transmission frame (26), and the transmission groove (27) is sleeved on the surface of the transmission shaft (23).

8. A pure nickel welding wire processing cooling device according to claim 7, characterized in that: A rotating rod (28) is fixedly mounted on the front side of the two rotating shells (4), a rotating wheel is mounted on the surface of the two rotating rods (28), a transmission belt (29) is arranged between the two rotating rods (28) via a rotating wheel sleeve, a bearing frame (30) is fixedly mounted on the front side of the workbench (1), a motor (31) is fixedly mounted on the inner wall of the bearing frame (30), and an output end of the motor (31) is fixedly connected to the front side of one of the rotating rods (28).