Hardness detection equipment for engine accessories

By designing a hardness detection device including a protective mechanism, a lift mechanism and a transmission mechanism, the safety hazards caused by sputtering during the detection process of engine accessories are solved, and rapid protection of the hardness detector is achieved, and detection safety is improved.

CN222439309UActive Publication Date: 2025-02-07SHANDONG CHENGXIN PRICE EVALUATION CO LTD
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Patent Information

Application Number
CN202420579110.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-02-07
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

In the process of detecting engine accessories through hardness detectors, accessories with insufficient hardness are prone to sputtering, resulting in safety hazards. The existing detectors lack effective protective measures.

Method used

A hardness detection device including a hardness detector, a lifting table, a base, a protective mechanism, a lifting mechanism and a transmission mechanism is designed. The protection mechanism consists of a first baffle, a second baffle and a plug-in plate, and the lifting mechanism and the transmission mechanism achieve rapid protection of the hardness detector.

Benefits of technology

It effectively prevents engine accessories from sputtering during the inspection process, improves the safety of the use of the hardness detector, and ensures the stability and safety of the inspection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of engine accessory detection, and discloses an engine accessory hardness detection device which comprises a hardness detector, a lifting platform and a base, the base is located at the bottom of the front side of the hardness detector, and the lifting platform is located at the top of the base and electrically connected with the hardness detector; the left side and the right side of the hardness detector are each provided with a protection mechanism used in cooperation with the hardness detector. Lifting mechanisms used in cooperation with the protection mechanisms are arranged on the left side and the right side of the hardness detector correspondingly. The device solves the problems that in the process of detecting the engine parts through a hardness detector, the engine parts are likely to sputter to the periphery and jump out if the hardness of the engine parts is not enough, and the hardness detector is not provided with an assembly capable of intercepting and protecting the sputter engine parts, so that certain potential safety hazards exist, and the reliability of the engine parts is improved. Therefore, the use safety of the hardness detector is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of engine parts detection, in particular to a hardness detection device for engine parts. Background Art

[0002] The hardness testing equipment for engine parts is usually a hardness tester, also known as a Rockwell hardness tester or a Brinell hardness tester. These devices measure the hardness of a material by pressing a metal ball or diamond cone into the surface of the test material.

[0003] Hardness testing can help determine the wear resistance, strength and durability of engine parts to ensure that they meet design requirements and can operate safely and reliably. These tests can also help detect whether the material is defective or deteriorated, and determine the heat treatment status of the material. Through hardness testing, manufacturers can ensure that the quality of their engine parts meets the standards and identify any quality problems in a timely manner. The problem with the above technology is that in the process of testing engine parts through a hardness tester, if the hardness of the engine parts is not enough, it is easy to cause sputtering and jumping out in all directions. The hardness tester itself does not have a component that can intercept and protect the sputtering engine parts, so there are certain safety hazards, which reduces the safety of using the hardness tester. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model provides a hardness testing device for engine accessories which can overcome the above problems or at least partially solve the above problems.

[0005] The utility model is implemented as follows: a hardness testing device for engine accessories comprises a hardness tester, a lifting platform and a base, wherein the base is located at the bottom of the front side of the hardness tester, and the lifting platform is located at the top of the base and is electrically connected to the hardness tester; the left and right sides of the hardness tester are both provided with a protective mechanism used in conjunction with the hardness tester; the left and right sides of the hardness tester are both provided with a lifting mechanism used in conjunction with the protective mechanism; and the top of the hardness tester is provided with a transmission mechanism used in conjunction with the lifting mechanism.

[0006] In order to improve the protective effect of the hardness tester, preferably, the protective mechanism includes a first baffle, a second baffle and a plug-in board, the first baffle is located on the left side of the hardness tester, the second baffle is located on the right side of the hardness tester, the surface of the plug-in board is movably connected to the inner cavity of the second baffle, the left side of the plug-in board is in contact with the inner cavity of the first baffle, and the plug-in board is made of transparent acrylic material. By setting the protective mechanism, the first baffle and the second baffle can achieve the effect of quickly protecting the left and right sides of the hardness tester, and through the plug-in effect of the plug-in board and the first baffle and the second baffle, the front side of the hardness tester can be stably protected, and the material characteristics of the plug-in board can facilitate the user to observe the specific situation in the detection area.

[0007] In order to improve the convenience of docking between the protective mechanism and the hardness tester, preferably, the lifting mechanism includes two fixed plates, a screw rod, a slider and a connecting gear. The two fixed plates are respectively located at the top and bottom of the surface of the hardness tester and are fixedly connected to the hardness tester. The bottom of the screw rod is movably connected to the surface of the bottom fixed plate through a rotating shaft. The surface of the bottom of the connecting gear contacts the inner cavity of the top fixed plate. The bottom of the connecting gear is fixedly installed on the top of the screw rod. The inner cavity of the slider is threadedly connected to the surface of the screw rod. The rear sides of the first baffle and the second baffle are fixedly connected to the front side of the slider. By setting up the lifting mechanism, the screw rod can quickly drive the first baffle and the second baffle to move up and down through cooperation with the slider, thereby improving the convenience of docking between the first baffle and the second baffle.

[0008] In order to improve the ease of use of the lifting mechanism, preferably, the transmission mechanism includes a rotating motor, a transmission gear and a chain. The rotating motor is located at the top of the hardness tester, and the transmission gear is fixedly installed at the output shaft of the rotating motor. The inner cavity of the chain is meshingly connected with the surface of the transmission gear, and the left and right sides of the inner cavity of the chain are meshingly connected with the surface of the connecting gear. By setting up the transmission mechanism, the rotating motor can achieve the effect of controlling the rapid rotation of the screw rods on both sides through the mutual cooperation of the transmission gear, the chain and the connecting gear.

[0009] In order to improve the operating stability of the transmission mechanism, preferably, the bottom of the transmission gear is movably connected to a support block through a rotating shaft, and the bottom of the support block is fixedly connected to the top of the hardness tester. By setting the support block, the support block can assist the transmission gear in stably rotating and avoid shaking of the transmission gear during transmission.

[0010] In order to improve the positioning effect of the plug-in board, preferably, the top of the second baffle is connected to a positioning rod by a thread, and positioning grooves are provided on the left and right sides of the top of the plug-in board, and the bottom of the positioning rod is connected to the inner cavity of the positioning groove by a thread. By setting the positioning rod and the positioning groove, the positioning rod can position the plug-in board at different positions through the positioning grooves on both sides, thereby avoiding the situation where the plug-in board cannot be fixed after docking with the first baffle or detaching from the first baffle.

[0011] In order to improve the operating stability of the rotating motor, preferably, the front and rear sides of the rotating motor are fixedly connected with support frames, and the bottom of the support frame is fixedly installed with the top of the hardness tester by bolts. By setting the support frame, the support frame can facilitate the user to quickly install the rotating motor, and after the installation is completed, the effect of stably supporting the rotating motor can be achieved.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model is provided with a hardness tester, a lifting platform, a base, a protection mechanism, a lifting mechanism and a transmission mechanism, and the engine parts are placed on the top of the lifting platform, and then the rotating motor is started, the rotating motor drives the transmission gear to rotate, and the transmission gear drives the connecting gears on both sides to rotate through the chain during the rotation process, and the connecting gear drives the screw rod to rotate during the rotation process, and the screw rod drives the first baffle plate and the second baffle plate to move through the slider during the rotation process, and after the second baffle plate and the first baffle plate move to fit with the top of the base, the rotating motor is turned off, and the screw rod can be moved by the slider and the screw rod. The locking effect achieves the effect of quickly limiting the first baffle and the second baffle. After the first baffle and the second baffle are limited, twist the positioning rod to disengage the positioning rod from the inner cavity of the positioning groove on the left side of the top of the plug-in board, and then push the plug-in board. The plug-in board will pass through the second baffle and be inserted into the inner cavity of the first baffle. After the plug-in board and the inner cavity of the first baffle are fitted together, rotate the positioning rod in the opposite direction to make the positioning rod inserted into the inner cavity of the positioning groove on the right side of the plug-in top through the threaded connection with the second baffle, so as to achieve the effect of fixing the plug-in board and the first baffle after docking, thereby completing the effect of quickly protecting the detection area of ​​the hardness tester. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of a three-dimensional structure provided by an embodiment of the utility model;

[0015] Figure 2 It is a schematic diagram of the connection between the protection mechanism and the hardness tester provided by the embodiment of the utility model;

[0016] Figure 3 It is a cross-sectional view of a protective mechanism provided by an embodiment of the utility model;

[0017] Figure 4 It is a three-dimensional schematic diagram of a plug board provided by an embodiment of the utility model.

[0018] In the figure: 1. hardness tester; 2. lifting platform; 3. base; 4. protection mechanism; 5. lifting mechanism; 6. transmission mechanism; 401. first baffle; 402. second baffle; 403. plug-in board; 501. fixing plate; 502. screw rod; 503. slider; 504. connecting gear; 601. rotating motor; 602. transmission gear; 603. chain; 7. support block; 8. positioning rod; 9. positioning groove; 10. support frame. DETAILED DESCRIPTION

[0019] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0020] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.

[0021] like Figures 1 to 4As shown, an embodiment of the utility model provides a hardness testing device for engine accessories, including a hardness tester 1, a lifting platform 2 and a base 3, wherein the base 3 is located at the bottom of the front side of the hardness tester 1, and the lifting platform 2 is located at the top of the base 3 and is electrically connected to the hardness tester 1; the left and right sides of the hardness tester 1 are provided with protective mechanisms 4 used in conjunction with the hardness tester 1; the left and right sides of the hardness tester 1 are provided with lifting mechanisms 5 used in conjunction with the protective mechanisms 4; the top of the hardness tester 1 is provided with a transmission mechanism 6 used in conjunction with the lifting mechanism 5, and the protective mechanism 4 includes a first baffle 401, a second baffle 402 and a plug-in board 403, the first baffle 401 is located on the left side of the hardness tester 1, and the second baffle 402 is located on the right side of the hardness tester 1 The surface of the plug-in board 403 is movably connected to the inner cavity of the second baffle 402, and the left side of the plug-in board 403 contacts the inner cavity of the first baffle 401. The plug-in board 403 is made of transparent acrylic material. By setting the protective mechanism 4, the first baffle 401 and the second baffle 402 can achieve the effect of quickly protecting the left and right sides of the hardness tester 1, and the plug-in effect of the plug-in board 403 and the first baffle 401 and the second baffle 402 can achieve the effect of stably protecting the front side of the hardness tester 1, and the material characteristics of the plug-in board 403 can facilitate the user to observe the specific situation in the detection area. The lifting mechanism 5 includes two fixed plates 501, a screw rod 502, a slider 503 and a connecting gear 504. The two fixed plates 501 are respectively The top and bottom of the hardness tester 1 are located and fixedly connected to the hardness tester 1. The bottom of the screw rod 502 is movably connected to the surface of the bottom fixing plate 501 through a rotating shaft. The surface of the bottom of the connecting gear 504 contacts the inner cavity of the top fixing plate 501. The bottom of the connecting gear 504 is fixedly installed with the top of the screw rod 502. The inner cavity of the slider 503 is connected to the surface of the screw rod 502 through a thread. The rear sides of the first baffle 401 and the second baffle 402 are fixedly connected to the front side of the slider 503. By setting the lifting mechanism 5, the screw rod 502 can quickly drive the first baffle 401 and the second baffle 402 to move up and down through the mutual cooperation with the slider 503, thereby improving the first baffle 401 and the second baffle 402. The transmission mechanism 6 includes a rotating motor 601, a transmission gear 602 and a chain 603. The rotating motor 601 is located at the top of the hardness tester 1. The transmission gear 602 is fixedly installed at the output shaft of the rotating motor 601. The inner cavity of the chain 603 is meshed with the surface of the transmission gear 602. The left and right sides of the inner cavity of the chain 603 are meshed with the surface of the connecting gear 504. By setting the transmission mechanism 6, the rotating motor 601 can achieve the effect of controlling the fast rotation of the lead screws 502 on both sides through the mutual cooperation of the transmission gear 602, the chain 603 and the connecting gear 504. The bottom of the transmission gear 602 is movably connected to the support block 7 through the rotating shaft. The bottom of the support block 7 is fixedly connected to the top of the hardness tester 1.By setting the support block 7, the support block 7 can assist the transmission gear 602 to rotate stably, and avoid the transmission gear 602 from shaking during the transmission process. The top of the second baffle 402 is connected with a positioning rod 8 by threading. The left and right sides of the top of the plug-in board 403 are provided with positioning grooves 9. The bottom of the positioning rod 8 is connected to the inner cavity of the positioning groove 9 by threading. By setting the positioning rod 8 and the positioning groove 9, the positioning rod 8 can position the plug-in board 403 at different positions through the positioning grooves 9 on both sides, and avoid the plug-in board 403 from being unable to be fixed after docking with the first baffle 401 or after being detached from the first baffle 401. The front and rear sides of the rotating motor 601 are fixedly connected with the support frame 10. The bottom of the support frame 10 is fixedly installed with the top of the hardness tester 1 by bolts. By setting the support frame 10, the support frame 10 can facilitate the user to quickly install the rotating motor 601, and after the installation is completed, the effect of stably supporting the rotating motor 601 can be achieved.

[0022] The working principle of this utility model:

[0023] When in use, the engine accessory is placed on the top of the lifting platform 2, and then the rotating motor 601 is started. The rotating motor 601 will drive the transmission gear 602 to rotate, and the transmission gear 602 will drive the connecting gears 504 on both sides to rotate through the chain 603 during the rotation process. The connecting gear 504 will drive the screw rod 502 to rotate during the rotation process, and the screw rod 502 will drive the first baffle 401 and the second baffle 402 to move through the slider 503 during the rotation process. After the second baffle 402 and the first baffle 401 move to fit with the top of the base 3, the rotating motor 601 is turned off, and the first baffle 401 can be locked by the locking effect of the slider 503 and the screw rod 502. After the first baffle plate 401 and the second baffle plate 402 have been limited, the positioning rod 8 is twisted to disengage the positioning rod 8 from the inner cavity of the positioning groove 9 on the left side of the top of the plug-in board 403, and then the plug-in board 403 is pushed. The plug-in board 403 will pass through the second baffle plate 402 and be inserted into the inner cavity of the first baffle plate 401. After the inner cavity of the plug-in board 403 and the first baffle plate 401 are fitted together, the positioning rod 8 is rotated in the opposite direction to make the positioning rod 8 inserted into the inner cavity of the positioning groove 9 on the right side of the plug-in top through the threaded connection with the second baffle plate 402, so as to achieve the effect of fixing the plug-in board 403 and the first baffle plate 401 after docking, thereby completing the effect of quickly protecting the detection area of ​​the hardness tester 1.

[0024] The specific models and specifications of the hardness tester 1, lifting platform 2 and rotating motor 601 proposed in this application need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0025] The line connection method and control method of the hardness tester 1, the lifting platform 2 and the rotating motor 601 proposed in this application are all existing technologies in this field, so they will not be described in detail.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] The above description is only a preferred embodiment of the utility model, and does not constitute any form of limitation to the utility model. Although the utility model has been disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this patent will not depart from the scope of the technical solution of the utility model.

Claims

1. A hardness testing device for engine parts, comprising a hardness tester (1), a lifting platform (2) and a base (3), characterized in that: The base (3) is located at the bottom of the front side of the hardness tester (1), and the lifting platform (2) is located at the top of the base (3) and is electrically connected to the hardness tester (1); The left and right sides of the hardness tester (1) are both provided with protection mechanisms (4) used in conjunction with the hardness tester (1); The left and right sides of the hardness tester (1) are both provided with lifting mechanisms (5) used in conjunction with the protection mechanism (4); The top of the hardness tester (1) is provided with a transmission mechanism (6) used in conjunction with the lifting mechanism (5).

2. The hardness testing device for engine parts according to claim 1, characterized in that: The protective mechanism (4) comprises a first baffle (401), a second baffle (402) and a plug-in board (403); the first baffle (401) is located on the left side of the hardness tester (1); the second baffle (402) is located on the right side of the hardness tester (1); the surface of the plug-in board (403) is movably connected to the inner cavity of the second baffle (402); the left side of the plug-in board (403) is in contact with the inner cavity of the first baffle (401); and the plug-in board (403) is made of transparent acrylic material.

3. The hardness testing device for engine parts according to claim 2, characterized in that: The lifting mechanism (5) comprises two fixed plates (501), a screw rod (502), a slider (503) and a connecting gear (504); the two fixed plates (501) are respectively located at the top and bottom of the surface of the hardness tester (1) and are fixedly connected to the hardness tester (1); the bottom of the screw rod (502) is movably connected to the surface of the bottom fixed plate (501) via a rotating shaft; the surface of the bottom of the connecting gear (504) is in contact with the inner cavity of the top fixed plate (501); the bottom of the connecting gear (504) is fixedly installed with the top of the screw rod (502); the inner cavity of the slider (503) is connected to the surface of the screw rod (502) via threads; the rear sides of the first baffle plate (401) and the second baffle plate (402) are fixedly connected to the front side of the slider (503).

4. The hardness testing device for engine parts according to claim 3, characterized in that: The transmission mechanism (6) comprises a rotating motor (601), a transmission gear (602) and a chain (603); the rotating motor (601) is located at the top of the hardness tester (1); the transmission gear (602) is fixedly mounted on the output shaft of the rotating motor (601); the inner cavity of the chain (603) is meshedly connected with the surface of the transmission gear (602); and the left and right sides of the inner cavity of the chain (603) are both meshedly connected with the surface of the connecting gear (504).

5. The hardness testing device for engine parts according to claim 4, characterized in that: The bottom of the transmission gear (602) is movably connected to a support block (7) via a rotating shaft, and the bottom of the support block (7) is fixedly connected to the top of the hardness tester (1).

6. The hardness testing device for engine parts according to claim 2, characterized in that: The top of the second baffle (402) is connected to a positioning rod (8) via a thread, and positioning grooves (9) are provided on both the left and right sides of the top of the plug board (403), and the bottom of the positioning rod (8) is connected to the inner cavity of the positioning groove (9) via a thread.