Transformer inductance coil winding displacement and winding machine

By designing a transformer inductor coil wire winding machine with structures such as telescopic rods, sliding plates, drive motors and vacuum pumps, the problem of low production efficiency and fixed efficiency of the wire winding machine in the prior art is solved, and the more Efficient coil winding and stable fixation.

CN222440348UActive Publication Date: 2025-02-07ANHUI ZHIXIN NANOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420337895.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-02-07
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

When performing wire winding with wire winding, the existing transformer inductor coil wire winding machine has slow production efficiency and slow coil fixing efficiency, and it is not convenient to fix on the plane, affecting the work of the machine.

Method used

A transformer inductor coil wire winding machine is designed, which adopts telescopic rod, sliding plate, drive motor, drive pulley, slider, threaded rod, fixing ring, compression nut and limit pulley, etc. to fix the coil body. More convenient; at the same time, through the combination of vacuum pump, support pipe and suction cup, the machine is stable and fixed on the plane.

Benefits of technology

It improves the production efficiency and fixing efficiency of coil winding, facilitates the replenishment of wires and replaces coils, ensures the stable fixation of the machine on the plane, and avoids the impact of unstable fixation during work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of winding displacement and winding machines, in particular to a transformer inductance coil winding displacement and winding machine which comprises a bottom plate, a sliding rail is fixedly connected to the top end of the bottom plate, a telescopic rod fixedly connected to the top end of the bottom plate is arranged on one side of the sliding rail, and one end of the telescopic rod is fixedly connected with a sliding plate. The top end of the sliding plate is fixedly connected with a driving motor, the top end of the driving motor is rotatably connected with a driving pulley, and the inner side of the sliding rail is slidably connected with a sliding block. Through the arrangement of the winder, the second rotating shaft, the clamping rod, the clamping block, the groove, the rubber convex block, the winding pipe and the clamping groove, the winding displacement winding machine can contain more wires; before use, the wire winding pipe is installed firstly, the wire winding pipe fully wound with the wire is aligned with the groove and pressed down, at the moment, the rubber protruding block and the clamping groove are connected in a clamped mode, the wire winding pipe is installed successfully, and after wire arrangement and winding of the coil body are completed, the wire is cut off, and other coil bodies without wire winding are replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire arrangement and winding machines, in particular to a transformer inductance coil wire arrangement and winding machine. Background Art

[0002] A transformer is an electrical device used for electric energy conversion. Its main function is to increase or decrease voltage, adjust current and match impedance. It consists of one or more mutually insulated coils (windings) wound on the same iron core. Transformers are widely used in power systems, electronic equipment and communication equipment. They are key equipment for power transmission and electric energy conversion. The transformer inductor is the core part of the transformer and is wound by wire. The inductor has two functions: one is to generate electromagnetic induction to achieve electric energy conversion; the other is to constitute the input and output circuits of the transformer. The performance and efficiency of the transformer depend to a large extent on the structure and quality of the inductor. In industrial production, the transformer inductor is usually wound using a wire winding machine.

[0003] In the prior art, when a transformer inductor coil wire arranging and winding machine is performing wire arranging and winding work, workers are required to feed the wires one by one, which has a low production efficiency. In addition, the coils need to be fixed manually, which has a low fixing efficiency. In addition, the existing wire arranging and winding machines are not convenient to fix on a plane, which may affect the operation of the machine. Therefore, a transformer inductor coil wire arranging and winding machine is proposed to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a transformer inductor coil winding machine to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A transformer inductor coil winding machine comprises a bottom plate, a slide rail is fixedly connected to the top of the bottom plate, a telescopic rod fixedly connected to the top of the bottom plate is provided on one side of the slide rail, a sliding plate is fixedly connected to one end of the telescopic rod, a driving motor is fixedly connected to the top of the sliding plate, a driving pulley is rotatably connected to the top of the driving motor, a slider is slidably connected to the inner side of the slide rail, a threaded rod is fixedly connected to the top of the slider, a fixing ring is provided on the outer side of the threaded rod, a clamping nut spirally connected to the threaded rod is provided above the fixing ring, the threaded rod is rotatably connected to the top of the limiting pulley, a coil body is provided on the outer side of the limiting pulley, and the telescopic rod One side is provided with a fixing frame fixedly connected to the top of the bottom plate, one side of the fixing frame is rotatably connected to the first rotating shaft, the inner side of the fixing frame is rotatably connected to a rotating wheel, the inner bottom end of the fixing frame is rotatably connected to a driving wheel, one side of the driving wheel is rotatably connected to a rotating motor, a wire winder is provided on the inner side of the fixing frame, one side of the wire winder is rotatably connected to a second rotating shaft, a clamping rod is fixedly connected to the front side of the wire winder, one side of the clamping rod is provided with a clamping block rotatably connected to the front side of the wire winder, a groove is provided on the inner side of the wire winder, a rubber protrusion is fixedly connected to the inner side of the groove, a wire winding tube is provided on the inner side of the groove, and a clamping groove is provided on one side of the wire winding tube.

[0007] Preferably, a vacuum pump is fixedly connected to the bottom end of the base plate, a support tube is fixedly connected to the bottom end of the vacuum pump, and a suction cup is fixedly connected to the bottom end of the support tube.

[0008] Preferably, the vacuum pump is located in the middle of the bottom end of the base plate, and the number of the support tubes and suction cups is four.

[0009] Preferably, the number of the slide rails is two, the slide plate is slidably connected to the slide rails, and the number of the slider, the threaded rod, the fixing ring, the clamping nut and the limiting pulley are all two.

[0010] Preferably, the number of the rotating wheels is two, the number of the grooves and the number of the winding tubes are both two, and the number of the rubber protrusions and the engaging grooves are both four.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. In the utility model, by providing the winding device, the second rotating shaft, the engaging rod, the engaging block, the groove, the rubber protrusion, the winding tube and the engaging groove, the winding machine can accommodate more wires and conveniently replenish the required wires. Before use, the winding tube is installed first, and the winding tube full of wires is aligned with the groove and pressed down. At this time, the rubber protrusion is engaged with the engaging groove, and the winding tube is installed successfully. When the coil body completes the winding, the wire is cut off and the other coil bodies that are not wound are replaced;

[0013] 2. In the utility model, the fixing of the coil body is more convenient by setting the telescopic rod, sliding plate, driving motor, driving pulley, slider, threaded rod, fixing ring, clamping nut and limiting pulley. First, the two threaded rods are slid to the desired position through the slider, and then the clamping nut is tightened. The clamping nut can fix the threaded rod to the slide rail through the fixing ring. Then, the coil body is placed between the two limiting pulleys, the telescopic rod is started, and the telescopic rod pushes the sliding plate to slide until the driving pulley is tightly fitted with the coil body, so that the fixing of the coil body can be completed.

[0014] 3. In the utility model, the vacuum pump, support tube and suction cup are provided to make the fixing of the wire arrangement winding machine more convenient. When the wire arrangement winding machine needs to be fixed, it is placed on a smooth plane and the vacuum pump is started. The vacuum pump sucks out the air in the suction cup through the support tube, thereby firmly fixing the wire arrangement winding machine on the plane. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall front structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall rear structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the wire winding tube of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the wire winder of the utility model;

[0019] Figure 5 This is a schematic diagram of the suction cup structure of the utility model.

[0020] In the figure: 1, bottom plate; 2, slide rail; 3, telescopic rod; 4, sliding plate; 5, driving motor; 6, driving pulley; 7, slider; 8, threaded rod; 9, fixing ring; 10, clamping nut; 11, limiting pulley; 12, coil body; 13, fixing frame; 14, first rotating shaft; 15, rotating wheel; 16, driving wheel; 17, rotating motor; 18, winder; 19, second rotating shaft; 20, locking rod; 21, locking block; 22, groove; 23, rubber protrusion; 24, winding tube; 25, locking groove; 26, vacuum pump; 27, support tube; 28, suction cup. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0023] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0024] See also Figure 1-5 , the utility model provides a technical solution:

[0025] A transformer inductor coil winding machine comprises a bottom plate 1, a slide rail 2 is fixedly connected to the top of the bottom plate 1, a telescopic rod 3 fixedly connected to the top of the bottom plate 1 is arranged on one side of the slide rail 2, a sliding plate 4 is fixedly connected to one end of the telescopic rod 3, a driving motor 5 is fixedly connected to the top of the sliding plate 4, a driving pulley 6 is rotatably connected to the top of the driving motor 5, a slider 7 is slidably connected to the inner side of the slide rail 2, a threaded rod 8 is fixedly connected to the top of the slider 7, a fixing ring 9 is arranged on the outside of the threaded rod 8, a clamping nut 10 spirally connected to the threaded rod 8 is arranged above the fixing ring 9, a limiting pulley 11 is rotatably connected to the top of the threaded rod 8, a coil body 12 is arranged on the outside of the limiting pulley 11, and a coil body 12 is fixedly connected to the bottom plate on one side of the telescopic rod 3. A fixing frame 13 at the top of the fixing frame 13, one side of the fixing frame 13 is rotatably connected to a first rotating shaft 14, the inner side of the fixing frame 13 is rotatably connected to a rotating wheel 15, the inner side of the fixing frame 13 is rotatably connected to a driving wheel 16, one side of the driving wheel 16 is rotatably connected to a rotating motor 17, a winding machine 18 is provided on the inner side of the fixing frame 13, one side of the winding machine 18 is rotatably connected to a second rotating shaft 19, a clamping rod 20 is fixedly connected to the front side of the winding machine 18, one side of the clamping rod 20 is provided with a clamping block 21 rotatably connected to the front side of the winding machine 18, a groove 22 is provided on the inner side of the winding machine 18, a rubber protrusion 23 is fixedly connected to the inner side of the groove 22, a winding tube 24 is provided on the inner side of the groove 22, and a clamping groove 25 is provided on one side of the winding tube 24.

[0026] A vacuum pump 26 is fixedly connected to the bottom end of the base plate 1, a support tube 27 is fixedly connected to the bottom end of the vacuum pump 26, a suction cup 28 is fixedly connected to the bottom end of the support tube 27, the vacuum pump 26 is located in the middle of the bottom end of the base plate 1, there are four support tubes 27 and four suction cups 28, there are two slide rails 2, the sliding plate 4 is slidably connected to the slide rails 2, there are two sliders 7, threaded rods 8, fixing rings 9, clamping nuts 10 and limiting pulleys 11, there are two rotating wheels 15, there are two grooves 22 and two winding tubes 24, there are four rubber bumps 23 and four engaging grooves 25.

[0027] Workflow: Power on the device before use, place the wire winding machine on a smooth plane, start the vacuum pump 26, and the vacuum pump 26 sucks out the air in the suction cup 28 through the support tube 27, so that the wire winding machine is firmly fixed on the plane, install the wire winding tube 24, align the wire winding tube 24 wrapped with wires with the groove 22 and press it down. At this time, the rubber protrusion 23 is engaged with the locking groove 25, and the wire winding tube 24 is successfully installed. Then install the coil body 12, open the fixing frame 13, rotate the first rotating shaft 14, reverse the locking block 21, and separate the locking block 21 from the locking rod 20. Open the winder 18, rotate the second rotating shaft 19, and pass the coil body 12 on the inner side of the winder 18. Then close the winder 18 and the fixing frame 13, slide the two threaded rods 8 to the desired position through the slider 7, and then tighten the clamping screw The nut 10 is pressed and the threaded rod 8 can be fixed to the slide rail 2 through the fixing ring 9. Then the coil body 12 is placed between the two limiting pulleys 11, and the telescopic rod 3 is started. The telescopic rod 3 pushes the sliding plate 4 to slide until the driving pulley 6 is tightly fitted with the coil body 12. The fixation of the coil body 12 is completed. The wire on the winding tube 24 is tied to the coil, and then the driving motor 5 and the rotating motor 17 are started. The rotating motor 17 drives the driving wheel 16 to rotate, and the winder 18 can wind the coil body 12. The driving motor 5 drives the driving pulley 6 to rotate. The coil body 12 rotates slowly due to the limit of the limiting pulley 11, and the coil body 12 can be arranged. When the coil body 12 completes the arrangement and winding, the wire is cut and the other unwound coil bodies 12 are replaced.

[0028] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A transformer inductor coil winding machine, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a slide rail (2), one side of the slide rail (2) is provided with a telescopic rod (3) fixedly connected to the top of the bottom plate (1), one end of the telescopic rod (3) is fixedly connected to a sliding plate (4), the top of the sliding plate (4) is fixedly connected to a driving motor (5), the top of the driving motor (5) is rotatably connected to a driving pulley (6), the inner side of the slide rail (2) is slidably connected to a slider (7), the top of the slider (7) is fixedly connected to a threaded rod (8), the outer side of the threaded rod (8) is provided with a fixing ring (9), the upper part of the fixing ring (9) is provided with a clamping nut (10) spirally connected to the threaded rod (8), the top of the threaded rod (8) is rotatably connected to a limiting pulley (11), the outer side of the limiting pulley (11) is provided with a coil body (12), and one side of the telescopic rod (3) is provided with a fixing frame (13) fixedly connected to the top of the bottom plate (1). The fixing frame (13) is rotatably connected to a first rotating shaft (14) on one side, a rotating wheel (15) is rotatably connected to the inner side of the fixing frame (13), a driving wheel (16) is rotatably connected to the inner bottom end of the fixing frame (13), a rotating motor (17) is rotatably connected to one side of the driving wheel (16), a winding machine (18) is provided on the inner side of the fixing frame (13), a second rotating shaft (19) is rotatably connected to one side of the winding machine (18), a clamping rod (20) is fixedly connected to the front side of the winding machine (18), a clamping block (21) rotatably connected to the front side of the winding machine (18) is provided on one side of the clamping rod (20), a groove (22) is provided on the inner side of the winding machine (18), a rubber protrusion (23) is fixedly connected to the inner side of the groove (22), a winding tube (24) is provided on the inner side of the groove (22), and a clamping groove (25) is provided on one side of the winding tube (24).

2. The transformer inductor coil winding machine according to claim 1, characterized in that: The bottom end of the base plate (1) is fixedly connected to a vacuum pump (26), the bottom end of the vacuum pump (26) is fixedly connected to a support tube (27), and the bottom end of the support tube (27) is fixedly connected to a suction cup (28).

3. The transformer inductor coil winding machine according to claim 2, characterized in that: The vacuum pump (26) is located in the middle of the bottom end of the base plate (1), and the number of the support tubes (27) and the number of the suction cups (28) are both four.

4. The transformer inductor coil winding machine according to claim 1, characterized in that: The number of the slide rails (2) is two, the slide plate (4) is slidably connected to the slide rails (2), and the number of the slider (7), the threaded rod (8), the fixing ring (9), the clamping nut (10) and the limiting pulley (11) are all two.

5. The transformer inductor coil winding machine according to claim 1, characterized in that: The number of the rotating wheels (15) is two, the number of the grooves (22) and the number of the winding tubes (24) are both two, and the number of the rubber protrusions (23) and the number of the engaging grooves (25) are both four.