Tightening mechanism for inductance coil production

Abstract

The utility model is suitable for the technical field of inductance coil production, and provides a tightening mechanism for inductance coil production, which comprises a mounting frame, the placing seat is assembled on the mounting frame and is used for placing an inductance coil; the first telescopic rod is assembled on the mounting frame; the placing frame is fixedly mounted on an output shaft of the first telescopic rod; the two thumb cylinders are fixedly mounted on the placement frame; the two clamping plates are fixedly mounted on output shafts of the two thumb cylinders respectively and are used for clamping a copper wire used for winding an inductance coil; and the rotating mechanism is assembled on the mounting frame. According to the scheme, the tightening mechanism for inductance coil production can well help workers to tighten wound copper wires, so that the same tightening force can be kept for each circle of wound copper wires, and the stability and quality of inductance coils are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of inductor coil production, and particularly relates to a tightening mechanism for inductor coil production. Background Art

[0002] An inductor is a device that works on the principle of electromagnetic induction. When current flows through a wire, a certain electromagnetic field is generated around the wire, and the wire itself in this electromagnetic field will induce the wire within the range of this electromagnetic field.

[0003] During the processing of the inductor coil, the copper wire needs to be wound around the coil body. Some manufacturers currently still perform the winding operation manually. During the manual winding of the copper wire, the same tightening force cannot be applied to each circle of the copper wire, thereby reducing the stability of the overall processing of the inductor coil. Utility Model Content

[0004] The utility model provides a tightening mechanism for inductor coil production, aiming to solve the problem raised by the above background technology that during the processing of the inductor coil, the wound copper wire cannot be well kept with the same tightening force.

[0005] To solve the above problems, the utility model is implemented as follows: a tightening mechanism for inductor coil production, comprising: a mounting frame; a placement seat mounted on the mounting frame, the placement seat being used to place the inductor coil; a first telescopic rod mounted on the mounting frame; a placement frame fixedly mounted on the output shaft of the first telescopic rod; two thumb cylinders fixedly mounted on the placement frame; two clamping plates respectively fixedly mounted on the output shafts of the two thumb cylinders, the clamping plates being used to clamp the copper wire used to wind the inductor coil; a rotating mechanism mounted on the mounting frame, the rotating mechanism being used to rotate the inductor coil placed on the placement seat; a fixing mechanism mounted on the placement seat, the fixing mechanism being used to fix the inductor coil placed on the placement seat; an adjusting mechanism arranged on the mounting frame, the adjusting mechanism being used to adjust the lateral use position of the clamping plate.

[0006] Preferably, the rotating mechanism comprises: a driving motor arranged on the mounting frame; a rotating shaft rotatably mounted on the mounting frame, one end of the rotating shaft being fixedly connected to the output shaft of the driving motor, and one end of the rotating shaft being fixedly connected to the bottom of the placement seat.

[0007] Preferably, the fixing mechanism comprises: a support frame fixedly mounted on the placement seat; a second telescopic rod fixedly mounted on the support frame; and a pressure plate fixedly mounted on an output shaft of the second telescopic rod.

[0008] Preferably, the adjustment mechanism includes: a servo motor fixedly mounted on one side of the mounting frame; a screw rod rotatably mounted on the mounting frame, and one end of the screw rod is fixedly connected to the output shaft of the servo motor; a mounting block threadedly sleeved on the screw rod, and the mounting block is fixedly connected to the first telescopic rod.

[0009] Preferably, a limit rod is fixedly mounted on the mounting frame, the limit rod is slidably connected to the mounting block, the limit rod is used to limit the mounting block, and rubber pads are provided on the clamping plate and the pressure plate.

[0010] Preferably, the support frame is provided with a limiting mechanism for limiting the inductor coil placed on the placement seat, and the limiting mechanism comprises: a screw threadedly mounted on the support frame; an abutment block fixedly mounted on the screw, and a rubber pad is provided on the abutment block.

[0011] Preferably, a controller is provided on one side of the mounting frame, and the controller is used to perform control operations.

[0012] Compared with the related art, the tightening mechanism for inductor coil production provided by the utility model has the following advantages:

[0013] Beneficial effects:

[0014] Compared with the prior art, the tightening mechanism for inductor coil production provided by this solution has the following advantages:

[0015] A tightening mechanism for inductor coil production is formed by an installation frame, a placement seat, a first telescopic rod, a placement frame, a thumb cylinder, a clamping plate, a rotating mechanism, a fixing mechanism and an adjusting mechanism. During the process of winding the inductor coil, the inductor coil can be well fixed and rotated, which is convenient for workers to wind copper wire on the inductor coil and helps the workers to tighten the wound copper wire, so that each circle of the wound copper wire can maintain the same tightening force, thereby improving the stability and quality of the inductor coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of a tightening mechanism for inductor coil production provided by the utility model;

[0017] Figure 2 It is a schematic diagram of the main cross-sectional structure of the utility model;

[0018] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0019] Figure 4 for Figure 2 Schematic diagram of the enlarged structure of part B shown in FIG.

[0020] Figure numerals: 1, mounting frame; 2, placement seat; 3, first telescopic rod; 4, placement frame; 5, thumb cylinder; 6, clamping plate; 7, rotating mechanism; 701, driving motor; 702, rotating shaft; 8, fixing mechanism; 801, supporting frame; 802, second telescopic rod; 803, pressing plate; 9, adjusting mechanism; 901, servo motor; 902, screw rod; 903, mounting block; 10, screw rod; 11, resistance block. DETAILED DESCRIPTION

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0023] The utility model embodiment provides a tightening mechanism for inductor coil production, such as Figure 1-4As shown, the tightening mechanism for inductor coil production includes: a mounting frame 1; a placement seat 2 mounted on the mounting frame 1, the placement seat 2 is used to place the inductor coil; a first telescopic rod 3 mounted on the mounting frame 1; a placement frame 4 fixedly mounted on the output shaft of the first telescopic rod 3; two thumb cylinders 5 fixedly mounted on the placement frame 4; two clamping plates 6 respectively fixedly mounted on the output shafts of the two thumb cylinders 5, the clamping plates 6 are used to clamp the copper wire used for winding the inductor coil; a rotating mechanism 7 mounted on the mounting frame 1, the rotating mechanism 7 is used to rotate the inductor coil placed on the placement seat 2; a fixing mechanism 8 mounted on the placement seat 2, the fixing mechanism 8 is used to fix the inductor coil placed on the placement seat 2; an adjusting mechanism 9 arranged on the mounting frame 1, the adjusting mechanism 9 is used to adjust the lateral use position of the clamping plate 6.

[0024] In this embodiment, the inductor coil to be processed is first placed on the placement seat 2, and then the inductor coil is fixed by the fixing mechanism 8. Then, according to the diameter of the inductor coil, the controller starts the adjustment mechanism 9 to adjust the lateral use position of the clamping plate 6, so that the clamping plate 6 is adjusted to the corresponding position above the inductor coil. Then, the staff passes the copper wire through the inductor coil for winding. After completing one circle of winding work (such as Figure 1 As shown), at this time, the end of the copper wire is facing upward, and the staff places the pulled copper wire between the two clamping plates 6. At this time, the controller starts the two thumb cylinders 5 to drive the two clamping plates 6 to move relative to each other, so as to clamp and fix the copper wire. Then the controller starts the first telescopic rod 3 to drive the copper wire clamped by the clamping plate 6 to move upward, so as to tighten the copper wire. After tightening, the staff pulls the tightened copper wire, and the controller starts the thumb cylinder 5 to drive the clamping plate 6 to move out of the clamping of the copper wire. Then the controller starts the drive motor 701 to drive the rotating shaft 702 to rotate at a certain angle, and then the staff continues to wind the copper wire, which can ensure that the copper wire can be wound evenly. , so just follow the above steps to operate. In the process of processing the inductor coil, the wound copper wire can be tightened well, so that each circle of the wound copper wire can maintain the same tightening force, thereby improving the stability and quality of the inductor coil. At the same time, when the fixing mechanism 8 hinders the clamping plate 6 within a certain range of the inductor coil winding, the staff can take down the inductor coil first, and then adjust the use position of the fixing mechanism 8 through the rotating mechanism 7. After the adjustment is completed, the inductor coil is fixed on the placement seat 2 again to continue the winding operation. The operation of the entire equipment can be pre-set through the controller according to the actual processing requirements of the inductor coil.

[0025] In a further preferred embodiment of the utility model, the rotating mechanism 7 includes: a driving motor 701 arranged on the mounting frame 1; a rotating shaft 702 rotatably mounted on the mounting frame 1, one end of the rotating shaft 702 is fixedly connected to the output shaft of the driving motor 701, and one end of the rotating shaft 702 is fixedly connected to the bottom of the placement seat 2.

[0026] In this embodiment, when the rotating mechanism 7 is used, after the copper wire is wound once and the tightening operation is completed, the controller starts the driving motor 701 to drive the rotating shaft 702 to rotate a certain angle, thereby facilitating the staff to continue winding the copper wire. At the same time, the inductor coil is rotated at a certain angle, so that the copper wire can be wound evenly.

[0027] In a further preferred embodiment of the utility model, the fixing mechanism 8 includes: a support frame 801 fixedly mounted on the placement seat 2; a second telescopic rod 802 fixedly mounted on the support frame 801; and a pressure plate 803 fixedly mounted on the output shaft of the second telescopic rod 802.

[0028] In this embodiment, when the fixing mechanism 8 is used, after the inductor coil is placed on the placement seat 2, the second telescopic rod 802 is activated by the controller to drive the pressing plate 803 to move downward, thereby fixing the inductor coil on the placement seat 2, thereby facilitating the winding operation of the inductor coil.

[0029] In a further preferred embodiment of the utility model, the adjustment mechanism 9 includes: a servo motor 901 fixedly mounted on one side of the mounting frame 1; a screw rod 902 rotatably mounted on the mounting frame 1, and one end of the screw rod 902 is fixedly connected to the output shaft of the servo motor 901; a mounting block 903 threadedly sleeved on the screw rod 902, and the mounting block 903 is fixedly connected to the first telescopic rod 3.

[0030] In this embodiment, when the adjustment mechanism 9 is used, the servo motor 901 is started by the controller to drive the screw rod 902 to rotate. Under the limiting action of the limiting rod on the mounting block 903, the screw rod 902 drives the mounting block 903 to move, and then the lateral use position of the clamping plate 6 is adjusted, thereby facilitating the processing of inductor coils of different sizes.

[0031] In a further preferred embodiment of the utility model, a limit rod is fixedly installed on the mounting frame 1, the limit rod and the mounting block 903 are slidably connected, the limit rod is used to limit the mounting block 903, and rubber pads are provided on the clamping plate 6 and the pressure plate 803.

[0032] In this embodiment, the mounting block 903 can be limited by a limiting rod, so that the screw rod 902 can stably drive the mounting block 903 to move, thereby facilitating the adjustment of the lateral use position of the clamping plate 6, and the rubber pad can protect the inductor coil.

[0033] In a further preferred embodiment of the utility model, a limiting mechanism is provided on the support frame 801 for limiting the inductor coil placed on the placement seat 2, and the limiting mechanism includes: a screw rod 10 threadedly mounted on the support frame 801; a resistance block 11 fixedly mounted on the screw rod 10, and a rubber pad is provided on the resistance block 11.

[0034] In this embodiment, when processing different inductor coils, the screw 10 is rotated to drive the resistance block 11 to move according to the diameter of the inductor coil, thereby adjusting the position of the resistance block 11 on the placement seat 2, so that the position of the inductor coil placed on the placement seat 2 can be limited, thereby facilitating the correspondence between the center position of the inductor coil and the position of the rotating shaft 702, and further facilitating the subsequent winding operation of the inductor coil.

[0035] In a further preferred embodiment of the present invention, a controller is provided on one side of the mounting frame 1, and the controller is used to perform control operations.

[0036] In this embodiment, the control operation is conveniently performed through a controller.

[0037] To sum up, compared with the related art, a tightening mechanism for inductor coil production is formed by the mounting frame 1, the placement seat 2, the first telescopic rod 3, the placement frame 4, the thumb cylinder 5, the clamping plate 6, the rotating mechanism 7, the fixing mechanism 8 and the adjusting mechanism 9. During the winding process of the inductor coil, the inductor coil can be well fixed and rotated, which is convenient for the staff to wind the copper wire on the inductor coil and helps the staff to tighten the wound copper wire, so that each circle of the wound copper wire can maintain the same tightening force, thereby improving the stability and quality of the inductor coil.

[0038] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0039] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A tightening mechanism for inductor coil production, characterized in that: include: Mounting frame; A placement seat mounted on the mounting frame, the placement seat being used to place the inductor coil; A first telescopic rod mounted on the mounting frame; A placement rack fixedly mounted on the output shaft of the first telescopic rod; Two thumb cylinders fixedly mounted on the placement rack; Two clamping plates respectively fixedly mounted on the output shafts of the two thumb cylinders, the clamping plates being used to clamp the copper wire used to wind the inductor coil; A rotating mechanism mounted on the mounting frame, the rotating mechanism being used to rotate the inductor coil placed on the placement seat; A fixing mechanism mounted on the placement seat, the fixing mechanism being used to fix the inductor placed on the placement seat; An adjusting mechanism is arranged on the mounting frame, and the adjusting mechanism is used to adjust the lateral use position of the clamping plate.

2. The tightening mechanism for inductor coil production according to claim 1, characterized in that: The rotating mechanism comprises: A driving motor disposed on the mounting frame; A rotating shaft is rotatably mounted on the mounting frame, one end of the rotating shaft is fixedly connected to the output shaft of the driving motor, and one end of the rotating shaft is fixedly connected to the bottom of the placement seat.

3. The tightening mechanism for inductor coil production according to claim 1, characterized in that: The fixing mechanism comprises: A support frame fixedly mounted on the placement seat; A second telescopic rod fixedly mounted on the support frame; A pressing plate is fixedly mounted on the output shaft of the second telescopic rod.

4. The tightening mechanism for inductor coil production according to claim 3, characterized in that: The regulating mechanism comprises: A servo motor fixedly mounted on one side of the mounting frame; Rotate a screw rod mounted on the mounting frame, and one end of the screw rod is fixedly connected to the output shaft of the servo motor; A mounting block is threadedly sleeved on the screw rod, and the mounting block is fixedly connected to the first telescopic rod.

5. The tightening mechanism for inductor coil production according to claim 4, characterized in that: A limiting rod is fixedly mounted on the mounting frame, the limiting rod is slidably connected to the mounting block, the limiting rod is used to limit the mounting block, and rubber pads are provided on the clamping plate and the pressing plate.

6. The tightening mechanism for inductor coil production according to claim 3, characterized in that: The support frame is provided with a limiting mechanism for limiting the position of the inductor coil placed on the placement seat, and the limiting mechanism includes: A screw threadedly mounted on the support frame; A resistance block is fixedly mounted on the screw rod, and a rubber pad is arranged on the resistance block.

7. The tightening mechanism for inductor coil production according to claim 1, characterized in that: A controller is provided on one side of the mounting frame, and the controller is used for performing control operations.

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