Plug-in assembly, heating device, heating and ventilation system and automobile
By using the clamps and limiting parts in the plug assembly to support and limit the pole piece, the problem of bending and deformation of the pole piece during the plug-in process is solved, the reliability of the plug-in structure is improved, and electrical properties are ensured. Normality of connection.
Patent Information
- Application Number
- CN202421160607.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the prior art, when the electrical connection between two components is achieved through the plug-in structure, it is difficult to avoid bending and deforming the pole sheet during the plug-in process, resulting in poor contact and affecting the reliability of the electrical connection.
Plug-in assembly is adopted, including pole plates, clamps, connectors and limiting parts. The pole piece is inserted in the pivot clip. The pivot clip provides support protection. The limiting member limits and locks the pole piece through the limiting shrapnel on the slot to prevent it from being released.
It effectively avoids bending and deforming the pole piece during the plug-in process, improves the connection reliability of the plug-in structure, and ensures normal electrical connection between the pole piece and the control component or the power supply component.
Smart Images

Figure CN222440924U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of plug-in structures, and in particular to a plug-in assembly, a heating device, a HVAC system and a car. Background Art
[0002] In the prior art, in order to achieve electrical connection between two components, a fixed connection method such as welding is usually used to achieve electrical connection between the electrode and the control module or the power supply module, which makes it impossible to separate the two components and is not conducive to the independent design and production of the two components.
[0003] In order to form a detachable connection between two components or two modules, the connection between the two components is often achieved through a plug-in structure. When the two components need to be electrically connected, it is necessary not only to ensure the connection reliability of the plug-in structure, but also to prevent the electrode plates from bending and deforming due to external forces during the plug-in process, thereby causing poor contact and affecting the electrical connection and normal operation between the two components. Utility Model Content
[0004] One of the purposes of the present application is to provide a plug-in assembly to solve the problem of supporting and protecting the electrode and improving the connection reliability of the plug-in structure when realizing the electrical connection between two components through the plug-in structure; the second purpose is to provide a heating device; the third purpose is to provide a HVAC system; and the fourth purpose is to provide a car.
[0005] In order to achieve the above purpose, the technical solution adopted in this application is as follows:
[0006] A plug-in assembly, comprising:
[0007] Pole piece;
[0008] A clamping member, wherein the pole piece is inserted into the clamping member, and two sides of the clamping member abut against two sides of the pole piece; two ends of the pole piece extend out of two ends of the clamping member;
[0009] A connecting piece, wherein the connecting piece has a slot, and the pole piece is inserted into the slot;
[0010] A limiting member is arranged on the slot and is used for abutting against the pole piece.
[0011] According to the above technical means, since the pole piece is inserted into the clamp, the clamp can be used to form support and protection on both sides of the pole piece, and the inner wall of the clamp can play a supporting and limiting role on the pole piece, so as to prevent the pole piece from bending and deforming during the plug-in process, thereby causing poor contact between the pole piece and the control component (or power supply component). The limiter is set on the slot and is used to abut against the pole piece. The free end of the pole piece is limited and locked by the limiter to prevent the pole piece from falling out of the slot of the connector, which can improve the plug-in reliability of the plug-in assembly.
[0012] Furthermore, the limiting member includes a plurality of limiting spring sheets arranged along the circumference of the slot, and there is a first preset distance between two relatively arranged limiting spring sheets; along the length direction of the first preset distance, the first preset distance is smaller than the size of the pole piece.
[0013] According to the above-mentioned technical means, when the pole piece is inserted into the slot, since the first preset distance is smaller than the size of the pole piece, the limiting spring piece is squeezed during the insertion process of the pole piece, and the limiting spring piece is always pressed against the outer surface of the pole piece. The pole piece is clamped by the elastic force of the limiting spring piece to prevent the pole piece from falling out of the slot.
[0014] Furthermore, the limiting member further includes an annular frame, the annular frame is matched with the slot, and the plurality of limiting spring sheets and the annular frame are an integrated structure.
[0015] According to the above technical means, when manufacturing the limiting part, the annular frame and the limiting spring piece can be formed into one piece by stamping and bending, and then the annular frame can be installed on the connecting part, which can reduce the difficulty of assembling multiple limiting spring pieces and improve the assembly efficiency of the limiting part.
[0016] A heating device, comprising the above-mentioned plug-in assembly, further comprising a heating core and a controller, wherein the heating core and the controller are separable;
[0017] The heating core comprises a first shell, the first shell is provided with a through hole for inserting the electrode piece, the clamping member is arranged on the first shell, the clamping member is a cylindrical structure, and one end of the clamping member is connected with the through hole;
[0018] At least part of the controller is configured as the connection member.
[0019] According to the above technical means, the pole piece transmits electric energy to the heating core, so that the heating core can convert electric energy into heat energy, and the controller can form a detachable connection with the heating core through the plug-in component. This is conducive to the independent production of the heating core and the controller, and when the heating core and the controller are assembled, the electrical connection between the heating core and the controller can be quickly achieved through the plug-in component.
[0020] Furthermore, the heating core also includes a plurality of heating components arranged inside the first shell, and the first shell has a heat dissipation opening; each of the heating components is correspondingly provided with two of the pole pieces, and the plurality of pole pieces are arranged in a one-to-one correspondence with the plurality of clamping members.
[0021] According to the above technical means, the heat generated by the heating component is dissipated to the outside of the first shell through the heat dissipation opening. Multiple pole pieces are arranged in a one-to-one correspondence with multiple clamping members, and the positive pole piece and negative pole piece of each heating component can be supported and protected by the clamping members.
[0022] Furthermore, the heating component includes a heating tube and heat dissipation fins, and a plurality of the heat dissipation fins are sequentially arranged along the length direction of the heating tube; the heating tube is electrically connected to the pole piece.
[0023] According to the above technical means, multiple heat dissipation fins are arranged in sequence along the length direction of the heating tube to quickly dissipate the heat generated by the heating tube and improve the heat dissipation efficiency of the heating component. The heating tube is electrically connected to the electrode to generate current inside the heating tube and convert electrical energy into heat energy through the heating tube.
[0024] Further, the connecting member comprises a first connecting plate, the first connecting plate is provided with a guide groove, the clamping member is inserted into the guide groove, and the inner wall of the guide groove is matched with the outer wall of the clamping member;
[0025] The controller includes a controller housing, at least a portion of which is configured as the first connection plate.
[0026] According to the above technical means, when the heating core is plugged into the controller, the pole piece passes through the guide groove, and then the clamping piece is inserted into the guide groove. The inner wall of the guide groove is matched with the outer wall of the clamping piece, which can guide the clamping piece, so that the pole piece inserted in the clamping piece can be accurately inserted into the slot and abut against the limiting spring sheet.
[0027] Further, the controller housing includes a plurality of side plates sequentially arranged along the circumference of the first connecting plate, the plurality of side plates are connected to the first connecting plate to form a mounting groove having a connecting opening, and the first connecting plate is arranged opposite to the connecting opening;
[0028] The first shell is provided with a connecting end plate, a plurality of the clamping members are arranged on the connecting end plate, and the mounting groove is matched with the connecting end plate.
[0029] According to the above technical means, the concave-convex matching of the connecting end plate and the installation groove can be achieved, so that the clamping part can be quickly aligned with the guide groove, thereby realizing the assembly positioning of the controller shell and the first shell, which is beneficial to improving the assembly efficiency between the controller and the heating core.
[0030] Furthermore, at least one of the side panels is provided with a heat dissipation structure; the heat dissipation structure includes a plurality of heat dissipation fins, and the heat dissipation fins extend to the heat dissipation opening.
[0031] According to the above technical means, the heat sink can be used to increase the heat dissipation area of the controller housing, so as to prevent the heat generated during the operation of the controller from accumulating inside the controller housing and causing damage to the components inside the controller housing. The heat sink extends to the heat dissipation opening, which can further heat the air flowing out of the heat dissipation opening, and can increase the air temperature at the heat dissipation opening, which is conducive to realizing the waste heat utilization of the controller.
[0032] Furthermore, the connecting member also includes a second connecting plate arranged in parallel with the first connecting plate, the slot is arranged on the second connecting plate, and the second connecting plate is provided with a positioning structure for cooperating with the limiting member.
[0033] According to the above technical means, after the pole piece and the clamping member pass through the first connecting plate, the pole piece can be inserted into the second connecting plate behind the first connecting plate. The second connecting plate is provided with a positioning structure for cooperating with the limiting member, which can be used to realize the positioning and installation of the limiting member, so as to facilitate locking the pole piece, thereby preventing the pole piece from falling out of the slot of the second connecting plate.
[0034] Furthermore, the positioning structure includes a positioning groove, and the limiting member includes a plug-in portion matched with the positioning groove.
[0035] According to the above technical means, when the plug-in portion is inserted into the positioning groove, the positioning of the limiting member on the second connecting plate can be quickly achieved.
[0036] Furthermore, the limiting member is a conductive member, and the second connecting plate is a circuit board inside the controller.
[0037] According to the above technical means, the current can be directly conducted to the pole piece through the limiting spring on the limiting member. The limiting member is connected to the second connecting plate (circuit board), which can simplify the conductive circuit setting inside the controller and conveniently realize the electrical connection between the pole piece and the heating core.
[0038] A HVAC system comprises the above-mentioned heating device.
[0039] According to the above technical means, it is easy to realize the independent production of the heating core and the controller, so that the heating core can be manufactured together with the HVAC box in the HVAC system, and the controller housing can be adjusted according to its installation position in the HVAC system and the shape of the layout space.
[0040] A car comprises the above mentioned HVAC system.
[0041] Beneficial effects of this application:
[0042] (1) The plug assembly in the present application supports and protects both sides of the electrode by means of a clamping member, which can prevent the electrode from bending and deforming during the plugging process, and prevent poor contact of the electrode when making an electrical connection. The electrode in the slot is abutted and limited by a limiting member, which can improve the plugging reliability of the electrode and help ensure the normal current conduction of the electrode.
[0043] (2) When the plug-in assembly of the present application is applied to the heating device in the HVAC system, the heating core and the controller can be conveniently and detachably electrically connected through the plug-in assembly, which is conducive to the independent production of the heating core and the controller. When the heating device is applied to the HVAC system of different models, the heating core can be designed as an independent component according to the internal space limitations of the HVAC, and can be supplied as a whole with the HVAC, without being affected by the layout boundaries and connection requirements of the whole vehicle. The connection part of the controller shell and the shape of the shell can be adapted and adjusted based on the layout boundaries and connection requirements of the whole vehicle, and it only needs to be managed separately for the controllers corresponding to each model. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 A schematic diagram of the structure of the plug-in assembly provided in an embodiment of the present application;
[0045] Figure 2 A schematic diagram of the arrangement of the limiting member on the connecting member provided in the embodiment of the present application;
[0046] Figure 3 A schematic diagram of the structure of a heating device provided in an embodiment of the present application;
[0047] Figure 4 A schematic diagram of the structure of the heating core provided in an embodiment of the present application;
[0048] Figure 5 Provided in the embodiments of this application Figure 4 A partial enlarged view of
[0049] Figure 6 A schematic diagram of the structure of a controller provided in an embodiment of the present application;
[0050] Figure 7 A front view of a controller provided in an embodiment of the present application;
[0051] Figure 8 A schematic diagram of a plug-in assembly provided in an embodiment of the present application being arranged on a heating device.
[0052] Among them, 1-pole piece; 2-clamping piece; 3-connecting piece; 31-first connecting plate; 311-guide groove; 32-second connecting plate; 321-slot; 322-positioning structure; 4-limiting piece; 41-limiting spring; 42-annular frame; 43-plug-in part; 5-heating core; 51-first shell; 511-connecting end plate; 512-side end plate; 513-top end plate; 514-first connecting part; 52-heating component; 521-heating tube; 522-heating fin; 6-controller; 61-second shell; 611-first side plate; 612-second side plate; 613-third side plate; 614-heating structure; 615-second connecting part; 616-third connecting part; 617-fourth connecting part; 62-third shell; 63-low-voltage plug-in connector; 64-high-voltage connecting harness. DETAILED DESCRIPTION
[0053] The following will describe the implementation methods of the present application with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. The present application can also be implemented or applied through other different specific implementation methods, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be understood that the preferred embodiments are only for illustrating the present application, not for limiting the scope of protection of the present application.
[0054] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application, and thus the drawings only show components related to the present application rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.
[0055] This embodiment provides a plug-in assembly, including a pole piece 1, a clamping member 2, a connecting member 3 and a limiting member 4. Figure 1 Wherein, the electrode sheet 1 is an electrode sheet on the component requiring power supply, including a positive electrode sheet and a negative electrode sheet, which are connected to an external control component or a power supply component through the positive electrode sheet and the negative electrode sheet to form a current loop inside the component requiring power supply.
[0056] The pole piece 1 is inserted into the clamping member 2, and the two sides of the clamping member 2 are against the two sides of the pole piece 1; the two ends of the pole piece 1 are extended out of the two ends of the clamping member 2, and the two ends of the pole piece 1 extending out of the clamping member 2 are respectively connected to the power supply component and the control component (or power supply component), and the conductive function is realized through the pole piece 1. The pole piece 1 is inserted into the clamping member 2, and the clamping member 2 can form support and protection for both sides of the pole piece 1 to prevent the pole piece 1 from bending and deforming during the plug-in process, thereby causing poor contact between the pole piece 1 and the control component (or power supply component).
[0057] The connector 3 has a slot 321, the pole piece 1 is inserted into the slot 321, and the limiting member 4 is arranged on the slot 321 for abutting against the pole piece 1. The limiting member 4 limits and locks the free end of the pole piece 1 to prevent the pole piece 1 from falling out of the slot 321, thereby improving the plug-in reliability of the plug-in assembly.
[0058] It should be noted that when the plug-in assembly of the present application is used to achieve a connection between two components, the pole piece 1 and the clamping member 2 are arranged on the component requiring power supply, and the connecting member 3 and the limiting member 4 are arranged on the control component or the power supply component. When the pole piece 1 is inserted into the connecting member 3 and the limiting member 4, an electrical connection between the component requiring power supply and the control component (or power supply component) can be achieved.
[0059] It should be noted that the clamping member 2 includes at least two oppositely arranged clamping plates for abutting against the two sides of the pole piece 1. Furthermore, the clamping member 2 can be a cylindrical structure, which can not only realize the support and protection of the two sides of the pole piece 1, but also can be used to realize the circumferential protection of the pole piece 1, such as Figure 1 and Figure 5 shown.
[0060] See also Figure 2 In some embodiments of the present application, the limiting member 4 includes a plurality of limiting springs 41 arranged along the circumference of the slot 321, the limiting springs 41 can be elastically deformed, and there is a first preset distance between two relatively arranged limiting springs 41; along the length direction of the first preset distance, the first preset distance is smaller than the size of the pole piece 1. Specifically, the two relatively arranged limiting springs 41 are arranged in an inverted eight-shaped shape, and the first preset distance is the minimum distance between the two limiting springs 41. When the pole piece 1 is inserted into the slot 321, the limiting springs 41 can be squeezed, and the distance between the two relatively arranged limiting springs 41 becomes larger, and the limiting springs 41 are always pressed against the outer surface of the pole piece 1, and the pole piece 1 is clamped by the elastic force of the limiting springs 41 to prevent the pole piece 1 from coming out of the slot 321.
[0061] It should be noted that, since the pole piece 1 is a flat structure, it is preferred that the limiting spring pieces 41 are arranged on both sides of the length direction of the slot 321. At this time, the first preset distance is less than the thickness of the pole piece 1. The pole piece 1 can be abutted and limited by multiple sets of relatively arranged limiting spring pieces 41, so that the clamping between the pole piece 1 and the slot 321 is more secure. Figure 1 and Figure 2 shown.
[0062] It should be noted that in order to realize the circumferential installation of the limiting spring piece 41 in the slot 321, each limiting spring piece 41 can be fixed one by one on both sides of the slot 321 by welding or screw connection, or multiple limiting members 4 can be integrated on the same mounting frame, and then the mounting frame is connected to the edge of the slot 321. Specifically, in some embodiments of the present application, the limiting member 4 also includes an annular frame 42, and the annular frame 42 is matched with the slot 321. The middle part of the annular frame 42 has a through groove for passing the pole piece 1. The size of the through groove is set according to the size of the pole piece 1 and the size of the slot 321, so that the pole piece 1 can be smoothly inserted into the through groove and the slot 321. Multiple limiting spring pieces 41 and the annular frame 42 are an integrated structure. The limiting spring pieces 41 are connected to the edge of the through groove, and the limiting spring pieces 41 and the annular frame 42 are set at an angle, so that the limiting spring pieces 41 can be bent relative to the annular frame 42 and extend into the interior of the slot 321. Figure 2 shown.
[0063] When manufacturing the limiting member 4, the annular frame 42 and the limiting spring sheet 41 can be integrally formed by stamping and bending, and then the annular frame 42 is installed on the connecting member 3, which can reduce the difficulty of assembling multiple limiting spring sheets 41 and improve the assembly efficiency of the limiting member 4.
[0064] The present application embodiment provides a heating device, including the plug assembly in the above embodiment, and also including a heating core 5 and a controller 6, wherein the heating core 5 and the controller 6 are separable. Figure 3 and Figure 4 As shown. The heating core 5 is a component that needs to be powered, which can convert the electrical energy transmitted by the pole piece 1 into thermal energy. The controller 6 is a control component, which can be detachably connected with the heating core 5 through a plug-in component. This is conducive to the independent production of the heating core 5 and the controller 6. When the heating core 5 and the controller 6 are assembled, the electrical connection between the heating core 5 and the controller 6 is achieved through the plug-in component.
[0065] For details, please refer to Figure 4 and Figure 5 The heating core 5 includes a first shell 51, and a through hole is provided on the first shell 51 for inserting the pole piece 1, so that the pole piece 1 can extend into the first shell 51 through the through hole and be connected with the heating component 52. The clamping member 2 is provided on the first shell 51, and the clamping member 2 is a cylindrical structure, one end of the clamping member 2 is connected with the through hole, and the pole piece 1 passes through the through hole and the clamping member 2 in sequence, and can be used to connect with the controller 6.
[0066] At least part of the controller 6 is configured as a connection member 3, such as Figure 6 , Figure 7 and Figure 8 As shown, it is used to achieve plug-in connection (ie, electrical connection) with the pole piece 1 provided on the heating core 5.
[0067] In some embodiments of this application, please refer to Figure 4 The heating core 5 further includes a plurality of heating components 52 disposed inside the first shell 51 . The first shell 51 has a heat dissipation opening for dissipating the heat generated by the heating components 52 to the outside of the first shell 51 .
[0068] Specifically, the first shell 51 includes a connecting end plate 511 and a top end plate 513 that are arranged opposite to each other, and also includes a side end plate 512 connected to both ends of the connecting end plate 511 and the top end plate 513, so that the first shell 51 forms a rectangular frame-type shell that is through from front to back, so that air can enter from the rear side of the first shell 51, exchange heat with the heating component 52, and then flow out from the heat dissipation opening on the front side of the first shell 51, as shown in FIG. Figure 3 shown.
[0069] Each heating component 52 is provided with two electrodes 1, which are used to serve as the positive electrode and the negative electrode of the heating component 52, so as to form a current inside the heating component 52. The plurality of electrodes 1 are provided in a one-to-one correspondence with the plurality of clamping members 2, such as Figure 5 As shown, each pole piece 1 can be protected by a clamping member 2 .
[0070] It should be noted that, in the above-mentioned embodiment, the plurality of clamping members 2 may be independent of each other, or two or more adjacent clamping members 2 may be configured as an integrated structure, such as Figure 8 Specifically, the clamping member 2 is made of insulating material, and more than two clamping members 2 can be prepared at the same time by integral injection molding or the like, which is conducive to improving the preparation efficiency of the clamping member 2. Preferably, the two clamping members 2 used to cooperate with the two pole pieces 1 of the same heating component 52 can be used as an integrated structure, which is conducive to the modular production of the clamping member 2.
[0071] In some embodiments of this application, please refer to Figure 3 , Figure 4 and Figure 5 The heating component 52 includes a heating tube 521 and heat dissipation fins 522. A plurality of heat dissipation fins 522 are sequentially arranged along the length direction of the heating tube 521 to quickly dissipate the heat generated by the heating tube 521 and improve the heat dissipation efficiency of the heating component 52. The heating tube 521 is electrically connected to the electrode 1 to generate current inside the heating tube 521 and convert electrical energy into heat energy through the heating tube 521.
[0072] As a specific embodiment of the present application, six heating components 52 are arranged in parallel inside the first housing 51, each heating component 52 has a corresponding positive electrode sheet and a negative electrode sheet, and each electrode sheet 1 is sleeved with a clamping member 2, which can realize the protection and support of the electrode sheets 1 of multiple heating components 52, such as Figure 3 , Figure 4and Figure 5 shown.
[0073] In the above embodiment, in order to accurately insert the pole piece 1 into the slot 321 and the through slot of the stopper 4, the pole piece 1 needs to be guided during the plugging process. However, the pole piece 1 is a thin sheet structure and is easily squeezed and deformed during the guiding process.
[0074] To solve the above problems, in some embodiments of the present application, please refer to Figure 6 and Figure 7 The connecting member 3 includes a first connecting plate 31, and a guide groove 311 is provided on the first connecting plate 31. The projection of the guide groove 311 along the insertion direction of the pole piece 1 completely covers the periphery of the slot 321 and the stopper 4. Figure 7 When the heating core 5 is plugged into the controller 6, the pole piece 1 passes through the guide groove 311, and then the clamping member 2 is inserted into the guide groove 311. The inner wall of the guide groove 311 matches the outer wall of the clamping member 2, and can guide the clamping member 2, so that the pole piece 1 inserted in the clamping member 2 is accurately inserted into the slot 321 and abuts against the limiting spring sheet 41.
[0075] The controller 6 includes a controller housing, at least a portion of which is configured as a first connecting plate 31 , so that the pole piece 1 and the clamping member 2 can be guided by the guide groove 311 on the first connecting plate 31 when passing through the controller housing.
[0076] In some embodiments of this application, please refer to Figure 3 , Figure 4 and Figure 6 The controller housing includes a plurality of side plates sequentially arranged along the circumference of the first connecting plate 31. The plurality of side plates are connected to the first connecting plate 31 to form a mounting groove having a connecting opening. The first connecting plate 31 is arranged opposite to the connecting opening so that the first connecting plate 31 is located at the bottom of the mounting groove. A connecting end plate 511 is provided on the first housing 51 of the heating core 5. A plurality of clamping members 2 are arranged on the connecting end plate 511. The mounting groove is matched with the connecting end plate 511 to achieve concave-convex matching between the connecting end plate 511 and the mounting groove, so that the clamping member 2 can quickly achieve alignment with the guide groove 311, thereby achieving assembly positioning of the controller housing and the first housing 51, which is beneficial to improving the assembly efficiency between the controller 6 and the heating core 5.
[0077] Specifically, the controller housing includes a first side plate 611 and a third side plate 613 that are arranged opposite to each other, and also includes a second side plate 612 connected to both ends of the first side plate 611 and the third side plate 613. A mounting groove with a connecting opening is formed by enclosing the first connecting plate 31, the first side plate 611, the second side plate 612 and the third side plate 613. The pole piece 1, the clamping member 2 and the connecting end plate 511 can be inserted from the connecting opening of the mounting groove, and the clamping member 2 can extend into the guide groove 311 and be guided by the guide groove 311, so that the pole piece 1 can be inserted into the slot 321 behind the first connecting plate 31.
[0078] A plurality of first connection parts 514 are provided on the connection end plate 511, and a plurality of second connection parts 615 corresponding to the positions of the first connection parts 514 are provided on the first side plate 611. When the connection end plate 511 is inserted into the installation slot, the first connection parts 514 and the second connection parts 615 can be connected by bolts, thereby realizing a fixed connection between the first housing 51 and the controller housing. The fixed connection is a detachable connection, which facilitates the separation of the heating core 5 and the controller 6.
[0079] In the above embodiment, since the controller 6 generates heat during use, if the heat accumulates inside the controller housing, it will cause damage to the components inside the controller housing.
[0080] To solve the above problems, in some embodiments of the present application, please refer to Figure 3 and Figure 6 , at least one side panel is provided with a heat dissipation structure 614; specifically, the heat dissipation structure 614 can be a heat dissipation hole or a heat sink, but the heat dissipation efficiency of the heat dissipation hole is low, and external dust and impurities can easily enter the controller 6 through the heat dissipation hole. Therefore, in some preferred embodiments of the present application, the heat dissipation structure 614 is arranged on the first side panel 611, and the heat dissipation structure 614 includes a plurality of heat sinks, which can increase the heat dissipation area of the controller housing through the heat sinks. In order to realize the utilization of the heat energy generated by the controller 6, the heat sink extends to the heat dissipation opening, which can further heat the air flowing out of the heat dissipation opening, and can increase the air temperature at the heat dissipation opening, which is conducive to realizing the waste heat utilization of the controller 6.
[0081] In some embodiments of this application, please refer to Figure 1 , Figure 2 , Figure 6 and Figure 8The connector 3 also includes a second connector plate 32 arranged in parallel with the first connector plate 31. There is a second preset distance between the first connector plate 31 and the second connector plate 32. The second preset distance is greater than the depth of the clamping member 2 inserted into the first connector plate 31, which can avoid the bottom of the clamping member 2 from colliding with the second connector plate 32 during insertion. The slot 321 is arranged on the second connector plate 32. Preferably, there is a spacing of 1 to 5 mm between the bottom of the clamping member 2 and the upper surface of the second connector plate 32. When the pole piece 1 is inserted into the slot 321 of the second connector plate 32, the clamping member 2 is located above the second connector plate 32. In order to realize the clamping of the pole piece 1 through the limiter 4, the limiter 4 needs to be arranged on the second connector plate 32. The second connector plate 32 is provided with a positioning structure 322 for cooperating with the limiter 4, which can be used to realize the positioning and installation of the limiter 4.
[0082] In some embodiments of this application, please refer to Figure 1 and Figure 2 The positioning structure 322 includes a positioning groove, and the limiting member 4 includes a plug-in portion 43 arranged to match the positioning groove. When the plug-in portion 43 is inserted into the positioning groove, the limiting member 4 is positioned on the second connecting plate 32. The fixed connection between the limiting member 4 and the second connecting plate 32 can be achieved by welding, clamping, etc., to prevent the limiting member 4 from being pulled out by the pole piece 1 when the heating core 5 is separated from the controller 6.
[0083] It should be noted that the plug-in portion 43 and the annular frame 42 can be integrally formed by stamping, bending and other processes, which can reduce the difficulty of manufacturing the limiter 4 and facilitate the mass production of the limiter 4. Two plug-in portions 43 are provided in the diagonal area of the annular frame 42, and the two plug-in portions 43 can cooperate with the second connecting plate 32 to realize the rapid positioning of the entire limiter 4, such as Figure 2 shown.
[0084] In the above embodiment, the electrical connection of the pole piece 1 can be achieved by setting a conductive element inside the slot 321, or by directly conducting current to the pole piece 1 through the limiting spring 41. In some preferred embodiments of the present application, the limiting member 4 is a conductive member, and the second connecting plate 32 is a circuit board inside the controller 6, which can simplify the setting of the conductive circuit inside the controller 6 and conveniently achieve the electrical connection between the pole piece 1 and the heating core 5.
[0085] In some embodiments of the present application, in order to facilitate the installation of internal components of the controller 6 such as circuit boards, the controller housing is a split housing. Specifically, the controller housing includes a second housing 61 and a third housing 62, wherein the second housing 61 includes a first connecting plate 31, a first side plate 611, a second side plate 612, and a third side plate 613. After components such as circuit boards are arranged inside the third housing 62, the second housing 61 is covered on the third housing 62, and a sealing layer is filled at the connection gap between the second housing 61 and the third housing 62, so that the connection between the second housing 61 and the third housing 62 can be sealed.
[0086] In order to realize the power supply control of the heating core 5 through the controller 6, the controller 6 also includes a low-voltage connector 63 and a high-voltage connection harness 64. The low-voltage connector 63 and the high-voltage connection harness 64 are both electrically connected to the circuit board (i.e., the second connection board 32), and can supply power to the controller 6 and the heating core 5 according to the control signal. Specifically, the low-voltage connector 63 and the high-voltage connection harness 64 are arranged to extend out of the third housing 62, and their positions can be arranged according to actual needs. Specifically, the position of the low-voltage connector on the third housing 62 can be adjusted and designed in terms of position and orientation based on the layout requirements, and the length of the high-voltage connection harness 64 and the position of the outlet can be adjusted and designed based on the space restrictions of the entire vehicle layout and the requirements of the entire vehicle connector.
[0087] An embodiment of the present application proposes a HVAC system, including the heating device in the above embodiment, wherein the heating core 5 and the controller 6 are separable, so as to facilitate the independent production of the heating core 5 and the controller 6, so that the heating core 5 can be manufactured together with the HVAC box in the HVAC system, and the controller housing can be adjusted according to its installation position in the HVAC system and the shape of the layout space.
[0088] In the prior art, when an air-heating electric heater is used to heat the passenger compartment, the air-heating electric heater is often assembled inside the HVAC to achieve heating of the passenger compartment. However, since the air-heating electric heater is installed on the HVAC box, and the air-heating electric heater and the HVAC are arranged together in the lower area of the dashboard in the passenger compartment, the layout space of the HVAC system is relatively compact. The controller is arranged at the outer boundary of the HVAC, which will be affected by the layout space and even the shape boundary; while the heating core and controller of the existing automotive air-heating electric heater are an integral structure, which will result in the same air-heating electric heater core structure design for different models of the same platform, but the controller structure shape is different, resulting in differences in the air-heating electric heater assembly for each model, resulting in a variety of air-heating electric heating states, which is conducive to product production and management.
[0089] In order to solve the above problems, the embodiment of the present application proposes a car, which is provided with the HVAC system in the above embodiment. Since the heating core 5 and the controller 6 are separable, the heating core 5 can be designed as an independent component according to the internal space limitation of the HVAC, and supplied as a whole with the HVAC, and is not affected by the layout boundary and connection requirements of the whole vehicle. The heating core 5 can be uniformly produced and applied to different models, and produced and managed as a universal component.
[0090] The connection part of the controller housing with the whole vehicle and the shape of the housing can be adapted and adjusted based on the layout boundary and connection requirements of the whole vehicle, and only the controller 6 corresponding to each vehicle type needs to be managed separately. When adjusting the design of the controller 6, it is only necessary to ensure that the position design of the parts matching with the heating core 5, such as the installation groove, the first connecting plate 31 and the second connecting plate 32, is fixed. The adjustment design of other parts (such as the third housing 62, the low-voltage connector 63 and the high-voltage connecting harness 64, etc.) will not affect the production status of the heating core 5.
[0091] Specifically, the controller housing is also provided with a third connection portion 616 and a fourth connection portion 617 for connecting to the vehicle body, and the positions of the third connection portion 616 and the fourth connection portion 617 on the controller housing can be adjusted and designed as needed. The second housing 61 is formed by die-casting or casting of metal materials, and the heat dissipation structure 614, the third connection portion 616 and the fourth connection portion 617 are prepared by machining after die-casting. The third housing 62 is formed by sheet metal stamping, and its shape can be adjusted and designed as needed.
[0092] In some preferred embodiments of the present application, the above-mentioned car is an electric car. In the absence of an engine, the passenger compartment can be heated by a heating device installed inside the HVAC system.
[0093] The present application inserts the pole piece 1 in the plug assembly into the clamping member 2, and supports and protects the pole piece 1 through the clamping member 2, thereby preventing the pole piece 1 from bending and deforming during the plugging process, and preventing the pole piece 1 from having poor contact after plugging. A stopper 4 for abutting against the pole piece 1 is provided on the connector 3, which can improve the plugging reliability between the pole piece 1 and the slot 321 in the connector 3, and prevent the pole piece 1 from falling out of the slot 321.
[0094] The plug-in assembly of the present application is applied to a heating device, so that the heating core 5 and the controller 6 of the heating device can be separated, which is conducive to the independent production of the heating core 5 and the controller 6, and is conducive to the production and management of heating devices of different vehicle models.
[0095] The above embodiments are only preferred embodiments for fully illustrating the present application, and the protection scope of the present application is not limited thereto. Any equivalent substitution or change made by a person skilled in the art based on the present application is within the protection scope of the present application.
Claims
1. A plug assembly, characterized in that: include: Pole piece (1); A clamping member (2), wherein the pole piece (1) is inserted into the clamping member (2), and two sides of the clamping member (2) abut against two sides of the pole piece (1); two ends of the pole piece (1) extend out of two ends of the clamping member (2); A connecting member (3), wherein the connecting member (3) has a slot (321), and the pole piece (1) is inserted into the slot (321); A limiting member (4), the limiting member (4) being arranged on the slot (321) and being used for abutting against the pole piece (1).
2. The plug assembly according to claim 1, characterized in that: The limiting member (4) comprises a plurality of limiting spring sheets (41) arranged along the circumference of the slot (321), and a first preset distance exists between two of the limiting spring sheets (41) arranged opposite to each other; along the length direction of the first preset distance, the first preset distance is smaller than the size of the pole piece (1).
3. The plug assembly according to claim 2, characterized in that: The limiting member (4) further comprises an annular frame (42), the annular frame (42) being arranged to match the slot (321), and the plurality of limiting spring sheets (41) and the annular frame (42) forming an integrated structure.
4. A heating device, comprising the plug assembly according to any one of claims 1 to 3, characterized in that: It also includes a detachable heating core (5) and a controller (6), wherein the heating core (5) and the controller (6) are detachable; The heating core (5) comprises a first shell (51), the first shell (51) is provided with a through hole for inserting the electrode (1), the clamping member (2) is arranged on the first shell (51), the clamping member (2) is a cylindrical structure, and one end of the clamping member (2) is connected to the through hole; At least part of the controller (6) is configured as the connection element (3).
5. The heating device according to claim 4, characterized in that: The heating core (5) further comprises a plurality of heating components (52) arranged inside the first shell (51), the first shell (51) having a heat dissipation opening; each of the heating components (52) is correspondingly provided with two of the pole pieces (1), and the plurality of pole pieces (1) are arranged in one-to-one correspondence with the plurality of clamping members (2).
6. The heating device according to claim 5, characterized in that: The heating component (52) comprises a heating tube (521) and heat dissipation fins (522); a plurality of heat dissipation fins (522) are arranged in sequence along the length direction of the heating tube (521); and the heating tube (521) is electrically connected to the pole piece (1).
7. The heating device according to claim 5, characterized in that: The connecting member (3) comprises a first connecting plate (31), the first connecting plate (31) is provided with a guide groove (311), the clamping member (2) is inserted into the guide groove (311), and the inner wall of the guide groove (311) is matched with the outer wall of the clamping member (2); The controller (6) comprises a controller (6) housing, and at least a portion of the controller (6) housing is configured as the first connecting plate (31).
8. The heating device according to claim 7, characterized in that: The controller (6) housing comprises a plurality of side plates sequentially arranged along the circumference of the first connecting plate (31), the plurality of side plates being connected to the first connecting plate (31) to form a mounting groove having a connecting opening, and the first connecting plate (31) being arranged opposite to the connecting opening; A connecting end plate (511) is provided on the first shell (51), a plurality of the clamping members (2) are arranged on the connecting end plate (511), and the mounting groove is arranged to match the connecting end plate (511).
9. The heating device according to claim 8, characterized in that: At least one of the side panels is provided with a heat dissipation structure (614); the heat dissipation structure (614) comprises a plurality of heat dissipation fins, and the heat dissipation fins extend to the heat dissipation opening.
10. The heating device according to claim 7, characterized in that: The connecting member (3) further comprises a second connecting plate (32) arranged in parallel with the first connecting plate (31), the slot (321) being arranged on the second connecting plate (32), and the second connecting plate (32) being provided with a positioning structure (322) for cooperating with the limiting member (4).
11. The heating device according to claim 10, characterized in that: The positioning structure (322) comprises a positioning groove, and the limiting member (4) comprises a plug-in portion (43) matched with the positioning groove.
12. The heating device according to claim 10, characterized in that: The limiting member (4) is a conductive member, and the second connecting plate (32) is a circuit board inside the controller (6).
13. A HVAC system, characterized in that: Comprising a heating device as claimed in any one of claims 4 to 12.
14. A car, characterized in that: A HVAC system as claimed in claim 13 is provided.