Automatic gasket stamping device
By designing an automatic washer stamping device using an outer annular cutter and an inner annular cutter, the problems of inaccurate cutting and low manual cleaning efficiency in the prior art are solved, automatic waste treatment and efficient cutting are realized, and finished product quality and work efficiency are improved.
Patent Information
- Application Number
- CN202421365737.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing washer stamping device is difficult to achieve precise positioning when cutting rubber plates, resulting in the position of the central hole of the washer being offset, reducing the quality of the finished product, and requires manual feeding and cleaning, which is inefficient.
An automatic washer stamping device is designed, which uses an outer annular cutter and an inner annular cutter for stamping and cutting. The scrap and the washer are ejected separately through the sliding circular plate and the sliding ring to avoid jamming, and the driving motor and limiting clamps are used to improve cutting accuracy and efficiency.
Automatic waste treatment without manual cleaning is realized, cutting accuracy and efficiency is improved, secondary processing steps are reduced, and the rubber plate is directly cut into gaskets, improving work efficiency and stamping effect.
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Figure CN222553798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washer processing, in particular to an automatic washer stamping device. Background Art
[0002] Rubber washers have properties such as oil resistance, acid and alkali resistance, cold and heat resistance, and aging resistance. They can be directly cut into sealing gaskets of various shapes and are widely used in industries such as medicine, electronics, chemical industry, antistatic, flame retardant, and food.
[0003] The utility model with the application number CN202122811962.3 discloses a washer stamping device. By arranging an air jet head inside the annular cutter and a blanking groove below the annular cutter, after the annular cutter cuts off the waste material, the air jet head blows out an air flow to blow the cut waste material into the blanking groove and drop it into the recycling box, automatically completing the cleaning of the waste material without the need for manual cleaning.
[0004] The above device forms a washer by cutting off the rubber at the center of the circular rubber pad through an annular cutter. The circular rubber pad is generally processed from a rubber sheet and needs to be processed twice to become a washer. It requires manual feeding, resulting in low work efficiency. Moreover, during cutting, accurate positioning cannot be achieved, the cutting position is prone to deviation, and the position of the central hole of the washer is prone to deviation, reducing the finished product quality.
[0005] It should be noted that the above content belongs to the technical cognition scope of the inventor and does not necessarily constitute the prior art. Content of the Utility Model
[0006] The purpose of the utility model is to solve the above problems and design an automatic washer stamping device.
[0007] To achieve the above purpose, the utility model adopts the following technical solutions:
[0008] An automatic washer stamping device includes a processing platform, on which a U-shaped bracket is installed. Above the processing platform, there is an outer annular cutter. On both sides of the outer annular cutter, guiding sliding rods are installed. The side of the guiding sliding rods away from the outer annular cutter is slidably connected to the U-shaped bracket. A stamping cylinder is installed on the U-shaped bracket, and the telescopic end of the stamping cylinder is fixedly connected to the guiding sliding rod. At the center of the top of the outer annular cutter, there is a fixed through hole. A fixed bracket is installed on the top of the outer annular cutter, and a telescopic cylinder is installed on the fixed bracket. The telescopic end of the telescopic cylinder penetrates through the fixed through hole and extends into the outer annular cutter. An inner annular cutter is installed on the telescopic end of the telescopic cylinder. A fixed ring is installed on the inner wall of the outer annular cutter. A sliding ring is slidably connected inside the outer annular cutter. A plurality of telescopic springs are installed between the sliding ring and the fixed ring. A sliding circular plate is slidably connected inside the inner annular cutter, and a connecting spring is arranged inside the inner annular cutter.
[0009] Further, one side of the C-shaped bracket is provided with a feed inlet, the other side of the C-shaped bracket is provided with a discharge outlet, a motor bracket is installed on the C-shaped bracket, a driving motor is installed on the motor bracket, a rotating rod is rotatably connected in the feed inlet, one end of the rotating rod is fixedly connected to the output end of the driving motor, and an anti-slip soft pad is connected to the rotating rod.
[0010] Further, a transverse sliding groove is provided on the processing platform, two limiting clamping plates are provided in the feed inlet, the two limiting clamping plates are located below the rotating rod, a connecting sliding rod is installed at the bottom of the two limiting clamping plates, the connecting sliding rod is slidably connected with the transverse sliding groove, a plurality of universal balls are provided on the two limiting clamping plates, an internal plum blossom screw is threadedly connected to the bottom of the two connecting sliding rods, and a positioning plate is provided on the screw rod of the internal plum blossom screw.
[0011] Further, a waste outlet is provided on the processing platform, a waste box is provided below the processing platform, the waste box is located below the waste outlet, a finished product outlet is provided on the processing platform, a finished product box is provided below the processing platform, the finished product box is located below the finished product outlet, the diameter of the waste outlet is larger than the diameter of the inner ring cutter, and the diameter of the finished product outlet is larger than the diameter of the outer ring cutter.
[0012] Further, there are two guiding sliding rods, the two guiding sliding rods are located on both sides of the outer ring cutter, and the lengths of the two guiding sliding rods are different.
[0013] Further, one end of the connecting spring is fixedly connected to the inner ring cutter, and the other end of the connecting spring is fixedly connected to the sliding circular plate.
[0014] Compared with the prior art, the technical solution has the following beneficial effects:
[0015] The rubber plate is punched and cut by the outer ring cutter and the inner ring cutter to form a washer. The waste material and the washer are ejected from the outer ring cutter and the inner ring cutter respectively through the sliding circular plate and the sliding ring, avoiding the waste material and the washer being stuck in the outer ring cutter and the inner ring cutter, and eliminating the need for manual cleaning. The rubber plate can be directly cut into gaskets without secondary processing, improving the work efficiency. Moreover, the material can be pressed tightly during stamping, improving the stamping effect.
[0016] The driving motor can intermittently drive the rotating rod to rotate, enabling the material plate to move on the processing platform, conveying the material plate, eliminating the need for manual feeding, and the anti-slip soft pad plays an anti-slip role;
[0017] The rubber plate is limited by two limiting clamping plates to prevent its position from shifting when it moves, improving the accuracy of the stamping position. The smoothness of the rubber plate's movement is improved by universal ball bearings, avoiding excessive friction between the rubber plate and the limiting clamping plates and preventing the rubber plate from bending and deforming. Both limiting clamping plates can move, and they can drive the rubber plate to move its position, enabling multiple horizontal stamping and cutting operations on the rubber plate, thus improving the utilization rate of the rubber plate. Description of the Drawings
[0018] Figure 1 This is a schematic structural diagram of an automatic washer stamping device according to the present utility model.
[0019] Figure 2 This is a left view of the processing platform and the C-shaped bracket.
[0020] Figure 3 This is an enlarged cross-sectional view of the outer ring cutter.
[0021] Figure 4 This is Figure 1 a partial enlarged view of part A in
[0022] Figure 5 This is Figure 2 a partial enlarged view of part B in
[0023] In the figure: 1. Processing platform; 2. C-shaped bracket; 3. Outer ring cutter; 4. Guide slide bar; 5. Stamping cylinder; 6. Fixed through hole; 7. Fixed bracket; 8. Telescopic cylinder; 9. Inner ring cutter; 10. Fixed ring; 11. Sliding ring; 12. Telescopic spring; 13. Sliding circular plate; 14. Connecting spring; 15. Feed inlet; 16. Discharge outlet; 17. Motor bracket; 18. Driving motor; 19. Rotating rod; 20. Anti-slip soft pad; 21. Horizontal sliding groove; 22. Limiting clamping plate; 23. Connecting slide bar; 24. Universal ball bearing; 25. Inner hexagon screw; 26. Positioning plate; 27. Waste outlet; 28. Waste bin; 29. Finished product outlet; 30. Finished product box. Detailed Embodiment
[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.
[0026] The present utility model provides a kind of automatic washer stamping device as Figure 1-5 shown, which includes a processing platform 1. A U-shaped bracket 2 is installed on the processing platform 1. An outer ring cutter 3 is arranged above the processing platform 1. Guide sliding rods 4 are installed on both sides of the outer ring cutter 3. The side of the guide sliding rod 4 away from the outer ring cutter 3 is slidably connected to the U-shaped bracket 2. A stamping cylinder 5 is installed on the U-shaped bracket 2. The telescopic end of the stamping cylinder 5 is fixedly connected to the guide sliding rod 4. A fixed through hole 6 is arranged at the center of the top of the outer ring cutter 3. A fixed bracket 7 is installed on the top of the outer ring cutter 3. A telescopic cylinder 8 is installed on the fixed bracket 7. The telescopic end of the telescopic cylinder 8 passes through the fixed through hole 6 and extends into the outer ring cutter 3. An inner ring cutter 9 is installed on the telescopic end of the telescopic cylinder 8. A fixed ring 10 is installed on the inner wall of the outer ring cutter 3. A sliding ring 11 is slidably connected in the outer ring cutter 3. A plurality of telescopic springs 12 are installed between the sliding ring 11 and the fixed ring 10. A sliding circular plate 13 is slidably connected in the inner ring cutter 9. A connecting spring 14 is arranged in the inner ring cutter 9.
[0027] The rubber sheet is conveyed on the processing platform 1. After the material is conveyed under the outer ring cutter 3, the stamping cylinder 5 starts to work. The telescopic end of the stamping cylinder 5 extends into the driving guide slide rod 4 and slides along the C-shaped bracket 2. The guide slide rod 4 drives the outer ring cutter 3 to descend, and the material is cut by the outer ring cutter 3. During cutting, the sliding ring 11 contacts the material, and the sliding ring 11 applies pressure to the telescopic spring 12. After the telescopic spring 12 is subjected to pressure, it deforms and contracts, and the sliding ring 11 rises along the inner wall of the outer ring cutter 3. The sliding ring 11 presses on the cut material. At the same time, the telescopic cylinder 8 starts to work. The telescopic end of the telescopic cylinder 8 extends into and drives the inner ring cutter 9 to descend. The inner ring cutter 9 cuts the material to form a washer. The sliding circular plate 13 presses on the cut waste material. The sliding circular plate 13 applies pressure to the connecting spring 14. After the connecting spring 14 is subjected to pressure, it deforms and contracts, and the sliding circular plate 13 rises along the inner wall of the inner ring cutter 9. After the washer stamping is completed, the outer ring cutter 3 and the inner ring cutter 9 reset. Under the elastic force of the telescopic spring 12 and the connecting spring 14, the sliding ring 11 and the sliding circular plate 13 reset. The waste material and the washer are respectively ejected from the outer ring cutter 3 and the inner ring cutter 9 through the sliding circular plate 13 and the sliding ring 11, avoiding the waste material and the washer being stuck in the outer ring cutter 3 and the inner ring cutter 9, eliminating the need for manual cleaning. The rubber sheet can be directly cut into gaskets without secondary processing, improving work efficiency. Moreover, the material can be pressed tightly during stamping, improving the stamping effect.
[0028] Refer to the attached drawings of the specification Figure 2 , the attached drawings of the specification Figure 4 and the attached drawings of the specification Figure 5 , a feed port 15 is provided on one side of the C-shaped bracket 2, a discharge port 16 is provided on the other side of the C-shaped bracket 2, a motor bracket 17 is installed on the C-shaped bracket 2, a driving motor 18 is installed on the motor bracket 17, a rotating rod 19 is rotatably connected in the feed port 15, one end of the rotating rod 19 is fixedly connected to the output end of the driving motor 18, and an anti-slip soft pad 20 is connected to the rotating rod 19.
[0029] Put the material plate into the feed port 15. The anti-slip soft pad 20 on the rotating rod 19 contacts the material plate. The driving motor 18 starts to work. The output end of the driving motor 18 drives the rotating rod 19 to rotate. The anti-slip soft pad 20 on the rotating rod 19 contacts the material plate. The driving motor 18 can intermittently drive the rotating rod 19 to rotate, enabling the material plate to move on the processing platform 1, conveying the material plate, and the anti-slip soft pad 20 plays an anti-slip role.
[0030] Refer to the attached drawings of the specification Figure 2 , the attached drawings of the specification Figure 4 and the attached drawings of the specification Figure 5A transverse chute 21 is provided on the processing platform 1, and two limit clamps 22 are provided in the feed port 15. The two limit clamps 22 are located below the rotating rod 19. A connecting slide bar 23 is installed at the bottom of the two limit clamps 22. The connecting slide bar 23 is slidably connected to the transverse chute 21. A plurality of universal balls 24 are provided on the two limit clamps 22. The bottom of the two connecting slide bars 23 is threadedly connected with a plum screw 25. A positioning plate 26 is provided on the screw of the plum screw 25.
[0031] When the rubber sheet is conveyed, the distance between the two limit clamps 22 is adjusted. When the limit clamps 22 move, the limit clamps 22 drive the connecting slide bar 23 to slide along the horizontal slide groove 21, and the rubber sheet is placed between the two limit clamps 22. Both sides of the rubber sheet contact the universal ball 24. After the limit clamps 22 are adjusted to the position, the operator tightens the inner plum screw 25 to make the positioning plate 26 fit with the bottom of the processing platform 1 to prevent the connecting slide bar 23 and the limit clamps 22 from moving. When the rotating roller 19 conveys the rubber sheet, the two limit clamps 22 are used to limit the rubber sheet to avoid position deviation when the rubber sheet moves, thereby improving the accuracy of the stamping position. The universal ball 24 improves the smoothness of the movement of the rubber sheet, avoids excessive friction between the rubber sheet and the limit clamps 22, and avoids bending and deformation of the rubber sheet. The two limit clamps 22 can all move, and the limit clamps 22 can drive the rubber sheet to move. Multiple horizontal stamping and cutting can be performed on the rubber sheet, thereby improving the utilization rate of the rubber sheet.
[0032] Refer to the instruction manual Figure 1 A waste port 27 is provided on the processing platform 1, a waste box 28 is provided below the processing platform 1, and the waste box 28 is located below the waste port 27. A finished product port 29 is provided on the processing platform 1, and a finished product box 30 is provided below the processing platform 1, and the finished product box 30 is located below the finished product port 29. The diameter of the waste port 27 is larger than the diameter of the inner annular cutter 9, and the diameter of the finished product port 29 is larger than the diameter of the outer annular cutter 3.
[0033] After stamping and cutting, the rubber sheet drives the waste and the gasket to move. When the waste moves to the waste port 27, the waste falls from the waste port 27 into the waste box 28. When the gasket moves to the finished product port 29, the gasket falls from the finished product port 29 into the finished product box 30, which is convenient for collecting the waste and the gasket.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic washer stamping device, comprising a processing platform (1), on which a U-shaped bracket (2) is installed, characterized in that, Above the processing platform (1), there is an outer annular cutter (3). On both sides of the outer annular cutter (3), there are guiding slide rods (4). The side of the guiding slide rod (4) far from the outer annular cutter (3) is slidably connected to the C-shaped bracket (2). On the C-shaped bracket (2), there is a stamping cylinder (5). The telescopic end of the stamping cylinder (5) is fixedly connected to the guiding slide rod (4). At the center of the top of the outer annular cutter (3), there is a fixed through hole (6). On the top of the outer annular cutter (3), there is a fixed bracket (7). On the fixed bracket (7), there is a telescopic cylinder (8). The telescopic end of the telescopic cylinder (8) passes through the fixed through hole (6) and extends into the outer annular cutter (3). On the telescopic end of the telescopic cylinder (8), there is an inner annular cutter (9). On the inner wall of the outer annular cutter (3), there is a fixed ring (10). A sliding ring (11) is slidably connected inside the outer annular cutter (3). Between the sliding ring (11) and the fixed ring (10), there are a plurality of telescopic springs (12). A sliding circular plate (13) is slidably connected inside the inner annular cutter (9). Inside the inner annular cutter (9), there is a connecting spring (14).
2. The automatic washer punching device according to claim 1, characterized in that: On one side of the C-shaped bracket (2), there is a feed inlet (15). On the other side of the C-shaped bracket (2), there is a discharge outlet (16). On the C-shaped bracket (2), there is a motor bracket (17). On the motor bracket (17), there is a driving motor (18). Inside the feed inlet (15), there is a rotating rod (19). One end of the rotating rod (19) is fixedly connected to the output end of the driving motor (18). On the rotating rod (19), there is an anti-slip soft pad (20).
3. The automatic washer punching device according to claim 2, characterized in that: On the processing platform (1), there is a transverse chute (21). Inside the feed inlet (15), there are two limiting clamping plates (22). The two limiting clamping plates (22) are located below the rotating rod (19). At the bottom of the two limiting clamping plates (22), there is a connecting slide rod (23). The connecting slide rod (23) is slidably connected to the transverse chute (21). On the two limiting clamping plates (22), there are a number of universal ball bearings (24). At the bottom of the two connecting slide rods (23), there is an internal hexagonal socket screw (25). On the screw rod of the internal hexagonal socket screw (25), there is a positioning plate (26).
4. The automatic washer punching device according to claim 1, characterized in that: On the processing platform (1), there is a waste outlet (27). Below the processing platform (1), there is a waste box (28). The waste box (28) is located below the waste outlet (27). On the processing platform (1), there is a finished product outlet (29). Below the processing platform (1), there is a finished product box (30). The finished product box (30) is located below the finished product outlet (29). The diameter of the waste outlet (27) is larger than the diameter of the inner annular cutter (9). The diameter of the finished product outlet (29) is larger than the diameter of the outer annular cutter (3).
5. The automatic washer punching device according to claim 1, characterized in that: There are two guiding slide rods (4). The two guiding slide rods (4) are located on both sides of the outer annular cutter (3). The lengths of the two guiding slide rods (4) are different.
6. The automatic washer punching device according to claim 1, characterized in that: One end of the connecting spring (14) is fixedly connected to the inner annular cutter (9), and the other end of the connecting spring (14) is fixedly connected to the sliding circular plate (13).
Citation Information
Patent Citations
Gasket stamping device
CN216992272U