Multi-stage filtering oil mist separator

By designing a multi-stage filtered oil mist separator, using the combination of the first filter plate, sponge block and activated carbon plate, the problem of reducing the carbon adsorption effect of first-level separation equipment in the prior art is solved, and more efficient oil mist separation and improvement are achieved Long service life of the equipment.

CN222445871UActive Publication Date: 2025-02-11SHENYANG SANFENG LUBRICATING EQUIP CO LTD
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Patent Information

Application Number
CN202421189687.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-11
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

There is only one-stage separation equipment in the existing oil mist separator. The adsorbed carbon cannot completely absorb oil mist after a long period of use, which affects the separation effect.

Method used

Design a multi-stage filtered oil mist separator, including a first filter plate, a sponge block and an activated carbon plate, separate the oil mist through grading treatment, and ensure the sustainability of the oil mist through the rotation of the sponge block and the use of the oil pressing mechanism. Attach and separation.

Benefits of technology

Through multi-stage filtration and activated carbon adsorption, the effect of oil mist separation is significantly improved, the service life of adsorbed materials is extended, and the effective treatment of oil mist and environmental safety is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-stage filtering oil mist separator, and belongs to the technical field of oil mist separators. Comprising a bin body and a multi-stage filtering mechanism, one side face of the bin body is fixedly connected with an air inlet pipe, the multi-stage filtering mechanism comprises a first filtering plate, the interior of the bin body is fixedly connected with a vertical plate, the first filtering plate is mounted in the vertical plate, and a mounting frame is rotatably mounted in the bin body; a sponge block is fixedly connected to one side face of the mounting frame, a tail bin is mounted at one end of the bin body, and an activated carbon plate is mounted in the tail bin. The first filter plate, the second filter plate and the activated carbon plate are installed in the bin body, oil mist can be treated in a graded mode, particles in the oil mist can be cleared away step by step, the particles are finally adsorbed through the activated carbon plate, meanwhile, the sponge block is arranged, the oil mist can be attached to the sponge block, the oil mist is prevented from running out of the bin body, and the oil mist separation effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil mist separators, in particular to a multi-stage filtering oil mist separator. Background Art

[0002] In industrial production, such as when machine tools are processing workpieces, a large amount of oil mist will be generated. The oil mist contains a large number of particles. If it is discharged directly without treatment, it will not only affect the air, but also cause harm to the workers. Therefore, the oil mist needs to be treated. Only after the oil mist is treated can it be discharged normally.

[0003] The current method for treating oil mist is to use an oil mist separator to absorb the generated oil mist. The oil mist enters the oil mist separator and is separated by a separation device disposed inside to remove particles in the oil mist.

[0004] Although the above method can achieve the separation of oil mist, the common oil mist separators currently have only one-stage separation equipment, and most of them adsorb the particles in the oil mist through adsorption carbon. When the machine tool is working, a large amount of oil mist will be generated. At this time, the oil mist will be fully attached to the adsorption carbon. When the machine tool continues to be used for processing, the adsorption carbon will not be able to completely adsorb the oil mist, thereby affecting the separation effect of the oil mist. Therefore, we propose a multi-stage filtration oil mist separator to solve the above problem. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a multi-stage filtering oil mist separator which overcomes the above technical problems or at least partially solves the above problems.

[0006] The utility model is achieved in this way:

[0007] The utility model provides a multi-stage filtering oil mist separator, comprising a bin body, one side of the bin body is fixedly connected to an air intake pipe, an oil pressing mechanism is installed inside the bin body, the oil pressing mechanism comprises a second filter plate and a conical bin, the second filter plate is fixedly installed inside the bin body, the sponge block is arranged between the second filter plate and the vertical plate, and is slidably connected to the outer surfaces of the second filter plate and the vertical plate, a conical bin is fixedly installed at the bottom of the bin body, the interior of the conical bin is communicated with the interior of the bin body, and a control valve is installed at the bottom end of the conical bin;

[0008] A multi-stage filtering mechanism, the multi-stage filtering mechanism comprising:

[0009] A first filter plate, the interior of the bin body is fixedly connected to a vertical plate, and the interior of the vertical plate is equipped with a first filter plate;

[0010] A sponge block, wherein a mounting frame is rotatably mounted inside the bin body, and a side of the mounting frame is fixedly connected to the sponge block;

[0011] An activated carbon plate, a tail bin is installed at one end of the bin body, and an activated carbon plate is installed inside the tail bin.

[0012] In a preferred solution, a rectangular hole is provided at the bottom end of the vertical plate, the first filter plate is fixedly installed inside the rectangular hole, an oil receiving pipe is fixedly installed at the bottom of the bin body, and the oil receiving pipe corresponds to a position on one side of the first filter plate.

[0013] In a preferred solution, the top of the warehouse body is fixedly connected to a suction fan, the air outlet end of the suction fan is fixedly connected to an air outlet pipe, one end of the air outlet pipe is fixedly installed inside the warehouse body, and the air inlet end of the suction fan is fixedly installed with the air inlet pipe.

[0014] In a preferred solution, a driving motor is fixedly installed on the top of the warehouse body, an output end of the driving motor is fixedly connected to a transmission shaft, and one end of the transmission shaft is fixedly connected to a mounting frame.

[0015] In a preferred embodiment, a limit plate is provided on one side of the tail bin, a through hole is provided on the outer surface of the limit plate, a threaded hole is provided on the top of the bin body, the internal thread of the threaded hole is connected to a screw, and the screw is inserted into the inside of the through hole.

[0016] The utility model provides a multi-stage filtering oil mist separator, the beneficial effects of which include:

[0017] 1. By installing the first filter, the second filter plate and the activated carbon plate inside the bin body, the oil mist can be graded and processed, the particles in the oil mist can be cleaned up step by step, and finally adsorbed by the activated carbon plate. At the same time, a sponge block is set up, which can attach the oil mist to the sponge block to prevent the oil mist from escaping from the bin body, thereby improving the separation effect of the oil mist.

[0018] 2. By installing a second filter plate and a vertical plate on the outer side of the sponge block, the sponge block can be squeezed onto the outer surfaces of the second filter plate and the vertical plate by rotating the sponge block, thereby squeezing the sponge block to squeeze out the oil inside the sponge block, and discharging the oil inside the sponge block so that the oil mist can continue to adhere to the sponge block to meet the needs of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0020] Figure 1This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the warehouse of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the limit plate of the utility model;

[0023] Figure 4 This is a schematic diagram of the vertical plate structure of the utility model;

[0024] In the figure: 1. bin body; 2. air inlet pipe; 3. multi-stage filtering mechanism; 31. first filter plate; 311. vertical plate; 32. sponge block; 321. mounting frame; 33. activated carbon plate; 331. tail bin; 4. rectangular hole; 5. oil connecting pipe; 6. suction fan; 7. air outlet pipe; 8. air inlet pipe; 9. driving motor; 10. transmission shaft; 11. limit plate; 12. through hole; 13. threaded hole; 14. screw; 15. oil pressing mechanism; 151. second filter plate; 152. conical bin; 16. control valve. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example

[0027] Reference Figure 1-Figure 4 The utility model provides a technical solution: a multi-stage filtering oil mist separator, including a bin body 1 and a multi-stage filtering mechanism 3, one side of the bin body 1 is fixedly connected to the air intake pipe 2, the multi-stage filtering mechanism 3 includes a first filter plate 31, the interior of the bin body 1 is fixedly connected to a vertical plate 311, the interior of the vertical plate 311 is equipped with the first filter plate 31, the interior of the bin body 1 is rotatably equipped with a mounting frame 321, one side of the mounting frame 321 is fixedly connected to a sponge block 32, a tail bin 331 is installed at one end of the bin body 1, and an activated carbon plate 33 is installed inside the tail bin 331.

[0028] In a preferred embodiment, a rectangular hole 4 is opened at the bottom end of the vertical plate 311, and the first filter plate 31 is fixedly installed inside the rectangular hole 4. An oil receiving pipe 5 is fixedly installed at the bottom of the bin body 1, and the oil receiving pipe 5 corresponds to the position of one side of the first filter plate 31. The device separates the oil mist by a graded treatment method, so the first filter plate 31 is fixedly installed inside the vertical plate 311, and the oil mist entering the bin body 1 can be processed by the first filter plate 31 to filter out larger particles in the oil mist.

[0029] In a preferred embodiment, the top of the warehouse body 1 is fixedly connected to the suction fan 6, the outlet end of the suction fan 6 is fixedly connected to the outlet pipe 7, one end of the outlet pipe 7 is fixedly installed inside the warehouse body 1, and the inlet pipe 8 is fixedly installed on the inlet end of the suction fan 6. In order to allow the oil mist generated by the machine tool to automatically enter the interior of the warehouse body 1, a suction fan 6 is installed on the top of the warehouse body 1. The suction fan 6 sucks external air and blows air into the interior of the warehouse body 1. The wind will pass quickly from one end of the air inlet pipe 2, so that a pressure difference is formed between the corresponding position of the air inlet pipe 2 inside the warehouse body 1 and the air pressure inside the air inlet pipe 2, so that the oil mist can be automatically sucked into the interior of the warehouse body 1, so as to separate and process the oil mist.

[0030] In a preferred embodiment, a drive motor 9 is fixedly installed on the top of the bin body 1, and the output end of the drive motor 9 is fixedly connected to the transmission shaft 10, and one end of the transmission shaft 10 is fixedly connected to the mounting bracket 321. The device also adopts a sponge block 32 treatment method. When the oil mist enters the position of the sponge block 32, it will directly adhere to the sponge block 32, thereby reducing the amount of oil mist to continue to move. In order to enable the oil mist to quickly adhere to the sponge block 32, the device drives the mounting bracket 321 to rotate by the drive motor 9, which can drive the sponge block 32 to rotate, thereby quickly attaching the oil mist to the sponge block 32.

[0031] The activated carbon plate 33 is installed in the tail bin 331 in the present device to facilitate the replacement of the activated carbon plate 33 so as to adsorb the oil mist. Therefore, in order to facilitate the disassembly and assembly of the tail bin 331, a limit plate 11 is provided on one side of the tail bin 331, and a through hole 12 is provided on the outer surface of the limit plate 11, and a threaded hole 13 is provided on the top of the bin body 1. The internal thread of the threaded hole 13 is connected to the screw 14, and the screw 14 is inserted into the inside of the through hole 12. The limit plate 11 is fixedly installed on one side of the tail bin 331, and the through hole 12 is provided on the limit plate 11, and the threaded hole 13 is provided on the bin body 1. The screw 14 is screwed into the inside of the threaded hole 13 and passes through the inside of the through hole 12, so that the limit plate 11 is installed on the bin body 1, thereby installing the tail bin 331 on the bin body 1. Conversely, by unscrewing the screw 14, the tail bin 331 can be removed, which is convenient for disassembly and assembly of the tail bin 331.

[0032] The sponge block 32 is attached with oil mist. Long-term attachment will make the internal gap of the sponge block 32 saturated, and the oil mist cannot be attached, which affects the use. In order to ensure that the sponge block 32 can normally attach the oil mist, an oil pressing mechanism 15 is installed inside the bin body 1. The oil pressing mechanism 15 includes a second filter plate 151 and a conical bin 152. The second filter plate 151 is fixedly installed inside the bin body 1. The sponge block 32 is set between the second filter plate 151 and the vertical plate 311, and slides with the outer surfaces of the second filter plate 151 and the vertical plate 311. A conical bin 152 is fixedly installed at the bottom of the bin body 1, and the interior of the conical bin 152 is communicated with the interior of the bin body 1. A control valve 16 is installed at the bottom of the conical bin 152. When the oil in the sponge block 32 is squeezed out, the sponge block 32 can be squeezed to the outer surface of the second filter plate 151 and the vertical plate 311 through the rotation of the sponge block 32, so as to squeeze the sponge block 32, squeeze out the oil in the sponge block 32, and discharge the oil in the sponge block 32, so that the oil mist can continue to adhere to the sponge block 32 to meet the use requirements.

[0033] Specifically, the working process or working principle of a multi-stage filtering oil mist separator is as follows: the current method of treating oil mist is to use an oil mist separator to absorb the generated oil mist, the oil mist enters the oil mist separator, and the oil mist is separated by the separation equipment arranged inside to remove the particles in the oil mist.

[0034] Although the above method can achieve the separation of oil mist, the common oil mist separators currently have only one-stage separation equipment, and most of them use adsorption carbon to adsorb particles in the oil mist. A large amount of oil mist will be generated when the machine tool is working. At this time, the oil mist will be fully attached to the adsorption carbon. When the machine tool is used for processing later, the adsorption carbon will not be able to completely adsorb the oil mist, thereby affecting the separation effect of the oil mist. Therefore, this device is designed to solve the problem. When in use, one end of the air intake pipe 2 of the device is installed inside the inner bin of the machine tool and connected to an external power supply. When the machine tool starts to process the workpiece, a certain amount of oil mist will be generated. At this time, the suction fan 6 is turned on, and the external air is drawn by the suction fan 6 and transported to the inside of the bin body 1. The air quickly passes through the other end of the air intake pipe 2 to form an air pressure difference. At this time, the air inside the machine tool will be sucked into the inside of the air intake pipe 2 and enter the inside of the bin body 1.

[0035] The suction fan 6 continuously absorbs external air and transports the air to the interior of the warehouse body 1. It also blows the oil mist sucked into the interior of the warehouse body 1 to the bottom of the interior of the warehouse body 1. Under the blowing of the air, the oil mist passes through the first filter plate 31, and the oil mist is processed by the first filter plate 31 to filter the larger particles in the oil mist. Then the oil mist enters the position of the sponge block 32.

[0036] By driving the mounting frame 321 to rotate through the driving motor 9, the sponge block 32 can be driven to rotate, and the oil mist entering the position of the sponge block 32 will adhere to the sponge block 32. When the sponge block 32 rotates, it will not only increase the flow of the oil mist inside the bin body 1, but also attach a large amount of oil mist to the sponge block 32. Then a small part of the oil mist will pass through the position of the second filter plate 151, and finally the oil mist will move to the position of the activated carbon plate 33, and the oil mist will be adsorbed by the activated carbon plate 33, and all the particles therein will be adsorbed on the activated carbon plate 33. The treated oil mist can be directly discharged into the atmosphere to avoid harm to the environment and staff.

[0037] After a large amount of oil mist adheres to the sponge block 32, its adhesion ability will become poor. In order to ensure that the sponge block 32 can always attach the oil mist to the sponge block 32, when the driving motor 9 drives the sponge block 32 to rotate, the sponge block 32 will be squeezed onto the second filter plate 151 and one side of the vertical plate 311. This process not only squeezes out the oil inside the sponge block 32, but also scrapes off the oil stains attached to the side of the second filter plate 151, so that the oil stains drip to the bottom of the bin body 1 and flow into the interior of the conical bin 152, so as to collect the oil stains. At the same time, the suction fan 6 continuously blows air to one side of the vertical plate 311, which can blow the oil stains attached to one side of the vertical plate 311 and drip it into the interior of the oil receiving pipe 5, so as to collect the oil stains so that they can be treated regularly.

[0038] This device uses an activated carbon plate 33 as the final treatment. After a period of use, the adsorption effect of the activated carbon plate 33 will be reduced, so the activated carbon plate 33 needs to be replaced regularly. By twisting the screw 14, the tail bin 331 is removed from the tail of the bin body 1, and the activated carbon plate 33 inside the tail bin 331 can be easily taken out, thereby replacing the activated carbon plate 33, so that the device can be used normally and the treatment effect on oil mist is guaranteed.

[0039] It should be noted that the suction fan 6 and the drive motor 9 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.

Claims

1. A multi-stage filtering oil mist separator, characterized in that: It comprises a warehouse body (1), one side of which is fixedly connected to an air intake pipe (2); A multi-stage filtering mechanism (3), wherein the multi-stage filtering mechanism (3) comprises: A first filter plate (31), the interior of the bin body (1) is fixedly connected to a vertical plate (311), and the interior of the vertical plate (311) is equipped with the first filter plate (31); A sponge block (32), wherein a mounting frame (321) is rotatably mounted inside the bin body (1), and one side of the mounting frame (321) is fixedly connected to the sponge block (32); An activated carbon plate (33), a tail bin (331) is installed at one end of the bin body (1), and an activated carbon plate (33) is installed inside the tail bin (331).

2. A multi-stage filtering oil mist separator according to claim 1, characterized in that: A rectangular hole (4) is provided at the bottom end of the vertical plate (311), the first filter plate (31) is fixedly mounted inside the rectangular hole (4), an oil receiving pipe (5) is fixedly mounted at the bottom of the warehouse body (1), and the oil receiving pipe (5) corresponds to a position on one side of the first filter plate (31).

3. A multi-stage filtering oil mist separator according to claim 2, characterized in that: The top of the warehouse body (1) is fixedly connected to the suction fan (6), the air outlet end of the suction fan (6) is fixedly connected to the air outlet pipe (7), one end of the air outlet pipe (7) is fixedly installed inside the warehouse body (1), and the air inlet end of the suction fan (6) is fixedly installed with the air inlet pipe (8).

4. A multi-stage filtering oil mist separator according to claim 3, characterized in that: A driving motor (9) is fixedly mounted on the top of the warehouse body (1); an output end of the driving motor (9) is fixedly connected to a transmission shaft (10); and one end of the transmission shaft (10) is fixedly connected to a mounting frame (321).

5. The multi-stage filtering oil mist separator according to claim 4, characterized in that: A limiting plate (11) is provided on one side of the tail bin (331), a through hole (12) is provided on the outer surface of the limiting plate (11), a threaded hole (13) is provided on the top of the bin body (1), the internal thread of the threaded hole (13) is connected to a screw rod (14), and the screw rod (14) is inserted into the interior of the through hole (12).

6. The multi-stage filtering oil mist separator according to claim 5, characterized in that: An oil pressing mechanism (15) is installed inside the bin body (1), and the oil pressing mechanism (15) comprises a second filter plate (151) and a conical bin (152).

7. The multi-stage filtering oil mist separator according to claim 6, characterized in that: The second filter plate (151) is fixedly mounted inside the bin body (1), and the sponge block (32) is arranged between the second filter plate (151) and the vertical plate (311), and is slidably connected to the outer surfaces of the second filter plate (151) and the vertical plate (311).

8. The multi-stage filtering oil mist separator according to claim 7, characterized in that: A conical bin (152) is fixedly mounted at the bottom of the bin body (1), the interior of the conical bin (152) is connected to the interior of the bin body (1), and a control valve (16) is mounted at the bottom end of the conical bin (152).