Stirring equipment for producing cleaning agent
By introducing a vibration mechanism into the agitator for cleaning agent production, and using the high-frequency vibration head generated by the ultrasonic transducer, the efficient and uniform mixing of the cleaning agent components is achieved, which solves the problem of time-consuming mixing in traditional equipment and improves production efficiency and quality.
Patent Information
- Application Number
- CN202420497507.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing agitator equipment for cleaning agent production is time-consuming during the mixing process, resulting in the need to improve production efficiency and quality.
A stirring device including a vibrating mechanism is designed to promote uniform mixing of various components in the cleaning agent through a high-frequency vibration head generated by an ultrasonic transducer. The vibration mechanism is equipped with multiple groups, arranged in an annular array, and is made of titanium alloy, reducing blind spots inside the equipment.
The ultrasonic stirring method of this equipment is more efficient than traditional mechanical stirring, reducing mixing time, improving mixing quality, and reducing blind spots inside the equipment, improving production efficiency and reducing waste of cleaning agents.
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Figure CN222446235U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cleaning agent production, in particular to a stirring device for cleaning agent production. Background Art
[0002] At present, when cleaning agents are produced, the main raw materials and other ingredients generally need to be stirred and mixed before subsequent processing operations can be carried out. At this time, it is necessary to provide a stirring equipment for cleaning agent production. This equipment can be used to evenly mix different raw materials together to ensure the quality and stability of the cleaning agent.
[0003] The existing stirring equipment for cleaning agent production mainly adopts the traditional mechanical stirring rod for stirring and mixing. This method can effectively mix the cleaning agent and the ingredients, but the mixing process is time-consuming. Therefore, when designing the stirring equipment for cleaning agent production, it is necessary to provide a novel vibration mechanism, which can more efficiently mix the main ingredients of the cleaning agent and the ingredients, thereby improving the production efficiency and production quality of the product. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a stirring device for cleaning agent production, so as to solve the technical problem that the production efficiency and production quality of traditional stirring devices for cleaning agent production need to be improved.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stirring device for producing cleaning agents, comprising a stirring tank and a top cover, wherein an inner bin is arranged inside the stirring tank, and an inner wall of the inner bin is provided with a vibration mechanism, wherein the vibration mechanism comprises a mounting groove, an ultrasonic transducer is slidably engaged inside the mounting groove, a mounting seat is arranged on the outer surface of the ultrasonic transducer, and a vibration head is arranged on the outer surface of the mounting seat;
[0006] A fixing plate is arranged on the top of the ultrasonic transducer, a clamping block is arranged on the bottom of the fixing plate, and a clamping slot is arranged below the clamping block;
[0007] An electric plug is arranged on the top of the fixing plate, a sealing ring is arranged above the electric plug, and the sealing ring is connected to the top cover, and an electric slot is arranged at the bottom of the sealing ring.
[0008] By adopting the above technical solution, since an inner bin is provided inside the mixing tank and a vibration mechanism is provided on the inner wall of the inner bin, the ultrasonic energy generated by the vibration head that can vibrate at a high frequency through the vibration mechanism helps to promote the uniform mixing of the components in the cleaning agent. This mixing method is more efficient than traditional mechanical stirring and can reduce mixing time and improve mixing quality.
[0009] Furthermore, the card block is adapted to the card slot, and the electrical plug is plugged into the electrical slot.
[0010] By adopting the above technical solution, the card block is adapted to the card slot, and the card block can be effectively inserted into the interior of the card slot.
[0011] Furthermore, the vibration mechanism is provided with multiple groups, and the multiple groups of vibration mechanisms are arranged equidistantly in a circular array, and the material of the vibration mechanism is titanium alloy.
[0012] By adopting the above technical solution, since multiple groups of vibration mechanisms are provided, the dead angles inside the stirring equipment can be reduced to a certain extent through the multiple groups of vibration mechanisms, so that the cleaning agent can flow and distribute more evenly inside the equipment, which helps to reduce the waste of cleaning agent and improve production efficiency.
[0013] Furthermore, a batching mechanism is provided on one side of the top of the top cover, and the batching mechanism includes a box body, a storage tank is provided inside the box body, a discharge port is provided at the bottom of the storage tank, and an electronic valve is provided at the bottom of the discharge port.
[0014] By adopting the above technical solution, since a batching mechanism is arranged on one side of the top of the top cover, and the batching mechanism includes a box body, the box body can effectively play a protective role.
[0015] Furthermore, a motor is arranged at the top axis of the top cover, an output end of the motor passes through the top cover and is provided with a rotating rod, and a feed port is arranged at one side of the motor.
[0016] By adopting the above technical solution, since a motor is arranged at the top axis of the top cover, the output end of the motor passes through the top cover and is provided with a rotating rod, the rotating rod can be effectively driven to rotate by the motor.
[0017] Furthermore, a stirring rod is arranged on the outer side of the rotating rod, and a plurality of the stirring rods are arranged in a ring array.
[0018] By adopting the above technical solution, since a stirring rod is arranged on the outer side of the rotating rod, the stirring rod helps to break up lumps and sediments in the cleaning agent, making it more delicate.
[0019] Furthermore, a support column is arranged on the outer side of the mixing tank, and there are four support columns, which are arranged equidistantly in a circular array, and bases are arranged at the bottom of the four support columns.
[0020] By adopting the above technical solution, since support columns are provided on the outside of the mixing tank, there are four support columns, and the four support columns are equidistantly arranged in a circular array. The support columns can provide stable supporting force to ensure the stability and balance of the mixing equipment during operation and prevent the equipment from shaking or tilting.
[0021] Furthermore, a discharge port is provided at the bottom of the mixing tank, a wedge-shaped surface is provided near the discharge port in the inner bin, and a solenoid valve is provided inside the discharge port.
[0022] By adopting the above technical solution, since the bottom of the stirring tank is provided with a discharge port, the processed cleaning agent can be discharged through the discharge port.
[0023] In summary, the utility model mainly has the following beneficial effects:
[0024] 1. The utility model sets a vibration mechanism. After the top cover is opened, the ultrasonic transducer can be inserted into the installation slot, and the card block at the bottom of the fixing plate is ensured to be engaged with the card slot. When the top cover is closed, the electrical plug and the electrical slot must be ensured to be plugged in to provide power. Then, the ultrasonic transducer is started through the external control terminal, and the vibration head can be prompted to vibrate at a high frequency. Through the above setting, the ultrasonic energy generated by the vibration head that can vibrate at a high frequency helps to promote the uniform mixing of the components in the cleaning agent. This mixing method is more efficient than traditional mechanical stirring, can reduce mixing time and improve mixing quality. Moreover, the vibration effect of the ultrasonic wave can also reduce the dead angle inside the stirring device to a certain extent, so that the cleaning agent can flow and distribute more evenly inside the device, which helps to reduce the waste of cleaning agent and improve production efficiency.
[0025] 2. The utility model sets a batching mechanism. During processing, the ingredients that need to be added in advance can be placed in the storage tank first, and then the solenoid valve on the discharge port can be set intermittently. At this time, when the main ingredients of the detergent are being mixed, the ingredients will fall intermittently. Through the above setting, intermittent addition helps the ingredients to be more evenly dispersed and mixed during the stirring process, thereby improving the uniformity and stability of the detergent. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0027] Figure 2 It is a schematic diagram of a side-view cross-sectional three-dimensional structure of the utility model;
[0028] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the vibration mechanism of the utility model;
[0029] Figure 4For this utility model Figure 3 Schematic diagram of the structure enlarged at point A in the middle.
[0030] In the figure: 1. stirring tank; 2. support column; 3. base; 4. discharge port; 5. top cover; 6. motor; 7. feed port; 8. batching mechanism; 801. box body; 802. storage tank; 803. discharge port; 9. vibration mechanism; 901. mounting slot; 902. ultrasonic transducer; 903. mounting seat; 904. vibration head; 905. fixing plate; 906. block; 907. slot; 908. electric plug; 909. sealing ring; 10. inner chamber; 11. rotating rod; 12. stirring rod; 13. wedge surface. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0032] The following describes an embodiment of the utility model based on its overall structure.
[0033] Embodiment 1:
[0034] A stirring device for the production of cleaning agents, such as Figure 1-Figure 4 As shown, it comprises a stirring tank 1 and a top cover 5. An inner bin 10 is arranged inside the stirring tank 1. A vibration mechanism 9 is arranged on the inner wall of the inner bin 10. The vibration mechanism 9 comprises a mounting groove 901. An ultrasonic transducer 902 is slidably engaged inside the mounting groove 901. A mounting seat 903 is arranged on the outer surface of the ultrasonic transducer 902. A vibration head 904 is arranged on the outer surface of the mounting seat 903.
[0035] A fixing plate 905 is provided on the top of the ultrasonic transducer 902, a card block 906 is provided on the bottom of the fixing plate 905, a card slot 907 is provided below the card block 906, an electric plug 908 is provided on the top of the fixing plate 905, a sealing plug ring 909 is provided above the electric plug 908, and the sealing plug ring 909 is connected to the top cover 5, and an electric slot is provided at the bottom of the sealing plug ring 909. The ultrasonic energy generated by the vibration head 904 that can vibrate at a high frequency through the vibration mechanism 9 helps to promote the uniform mixing of the components in the cleaning agent. Compared with traditional mechanical stirring, this mixing method is more efficient and can reduce mixing time and improve mixing quality. Power can be supplied through the electric plug 908 and the electric slot.
[0036] See also Figure 1 , Figure 2 , Figure 4The card block 906 is matched with the card slot 907, and the electrical plug 908 is plugged into the electrical slot. The card block 906 can be effectively inserted into the card slot 907, and the electrical plug 908 can be effectively inserted into the electrical slot.
[0037] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 There are multiple groups of vibration mechanisms 9, which are arranged equidistantly in a circular array. The material of the vibration mechanism 9 is titanium alloy. The multiple groups of vibration mechanisms 9 can reduce the dead angle inside the stirring equipment to a certain extent, so that the cleaning agent can flow and distribute more evenly inside the equipment, which helps to reduce the waste of cleaning agent and improve production efficiency. Titanium alloy has excellent mechanical properties and corrosion resistance, and has a relatively low density, which is conducive to reducing the overall weight.
[0038] Embodiment 2:
[0039] See also Figure 1 , Figure 2 , Figure 3 A dosing mechanism 8 is arranged on one side of the top of the top cover 5, and the dosing mechanism 8 comprises a box body 801, a storage tank 802 is arranged inside the box body 801, a discharge port 803 is opened at the bottom of the storage tank 802, and an electronic valve is arranged at the bottom of the discharge port 803, which can effectively play a protective role through the box body 801. Due to the storage tank 802, intermittent discharge can be carried out through the solenoid valve, and intermittent addition helps to disperse and mix the ingredients more evenly during the stirring process, thereby improving the uniformity and stability of the cleaning agent.
[0040] See also Figure 1 , Figure 2 A motor 6 is arranged at the top axis of the top cover 5, the output end of the motor 6 passes through the top cover 5 and is provided with a rotating rod 11, and a feed port 7 is arranged on one side of the motor 6. The motor 6 can effectively drive the rotating rod 11 to rotate, and raw materials can be added through the feed port 7.
[0041] See also Figure 1 , Figure 2 , Figure 3 A stirring rod 12 is arranged on the outside of the rotating rod 11. There are multiple stirring rods 12, which are arranged in a ring array. The stirring rods 12 help to break up lumps and precipitation in the cleaning agent to make it more delicate. At the same time, the rotation of the stirring rods 12 can better blend cleaning agents of different components together to enhance the mixing effect.
[0042] See also Figure 1 , Figure 2 , Figure 3A support column 2 is arranged on the outside of the mixing tank 1. There are four support columns 2, which are arranged equidistantly in a circular array. A base 3 is arranged at the bottom of the four support columns 2. The support columns 2 can provide a stable supporting force to ensure the stability and balance of the mixing equipment during operation and prevent the equipment from shaking or tilting. Moreover, the base 3 can increase the contact area between the support column 2 and the ground, thereby improving the stability of the entire mixing equipment, which is very important for preventing the equipment from shaking or tilting during operation.
[0043] See also Figure 1 , Figure 2 , Figure 3 A discharge port 4 is provided at the bottom of the mixing tank 1, a wedge-shaped surface 13 is provided near the discharge port 4 in the inner bin 10, and an electromagnetic valve is provided inside the discharge port 4. The cleaning agent after processing can be discharged through the discharge port 4, and the electromagnetic valve can prevent the cleaning agent from flowing out before the processing is completed, and the wedge-shaped surface 13 is conducive to the outflow of the cleaning agent.
[0044] The implementation principle of the utility model is as follows: first, the stirring device for the production of the cleaning agent needs to be installed and powered on, then the main ingredients of the cleaning agent can be added through the feed port 7, and then the ingredients can be given to the interior of the storage tank 802;
[0045] Then, before closing the top cover 5, the ultrasonic transducer 902 can be inserted into the installation groove 901, and ensure that the block 906 at the bottom of the fixing plate 905 is engaged with the groove 907;
[0046] Afterwards, the motor 6 and the electronic valve below the feed port 803 can be started by an external controller. At this time, when the main ingredients of the cleaning agent are being mixed, the ingredients will intermittently drop. Intermittent addition helps the ingredients to be more evenly dispersed and mixed during the stirring process, thereby improving the uniformity and stability of the cleaning agent.
[0047] When stirring, the ultrasonic transducer 902 can be activated through an external control terminal, which can prompt the vibration head 904 to vibrate at a high frequency to achieve a better mixing effect.
[0048] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0049] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A stirring device for cleaning agent production, characterized in that: The invention comprises a stirring tank (1) and a top cover (5); an inner chamber (10) is arranged inside the stirring tank (1); a vibration mechanism (9) is arranged on the inner wall of the inner chamber (10); the vibration mechanism (9) comprises a mounting groove (901); an ultrasonic transducer (902) is slidably engaged inside the mounting groove (901); a mounting seat (903) is arranged on the outer surface of the ultrasonic transducer (902); and a vibration head (904) is arranged on the outer surface of the mounting seat (903); A fixing plate (905) is arranged on the top of the ultrasonic transducer (902), a clamping block (906) is arranged on the bottom of the fixing plate (905), and a clamping slot (907) is arranged below the clamping block (906); An electric plug (908) is arranged on the top of the fixing plate (905), a sealing ring (909) is arranged above the electric plug (908), and the sealing ring (909) is connected to the top cover (5), and an electric slot is opened at the bottom of the sealing ring (909).
2. The stirring device for cleaning agent production according to claim 1, characterized in that: The card block (906) is matched with the card slot (907), and the electrical plug (908) is plugged into the electrical slot.
3. The stirring device for cleaning agent production according to claim 1, characterized in that: The vibration mechanisms (9) are provided in multiple groups, and the multiple groups of vibration mechanisms (9) are arranged equidistantly in a circular array. The material of the vibration mechanisms (9) is titanium alloy.
4. The stirring device for cleaning agent production according to claim 1, characterized in that: A batching mechanism (8) is arranged on one side of the top of the top cover (5), and the batching mechanism (8) comprises a box body (801), a storage tank (802) is arranged inside the box body (801), a discharge port (803) is opened at the bottom of the storage tank (802), and an electronic valve is arranged at the bottom of the discharge port (803).
5. The stirring device for cleaning agent production according to claim 1, characterized in that: A motor (6) is arranged at the top axis of the top cover (5); an output end of the motor (6) passes through the top cover (5) and is provided with a rotating rod (11); and a feed port (7) is arranged on one side of the motor (6).
6. The stirring device for producing cleaning agent according to claim 5, characterized in that: A stirring rod (12) is arranged outside the rotating rod (11), and a plurality of the stirring rods (12) are arranged in a ring array.
7. The stirring device for cleaning agent production according to claim 1, characterized in that: A support column (2) is arranged on the outside of the stirring tank (1), and four support columns (2) are provided. The four support columns (2) are arranged equidistantly in a circular array, and a base (3) is provided at the bottom of the four support columns (2).
8. The stirring device for cleaning agent production according to claim 1, characterized in that: The bottom of the stirring tank (1) is provided with a discharge port (4), the inner bin (10) is provided with a wedge-shaped surface (13) near the discharge port (4), and a solenoid valve is provided inside the discharge port (4).