Refractory material batching control equipment

By designing a refractory material batching control device that includes intelligent control and speed regulation devices, the problem that existing equipment cannot effectively meet the high-precision ratio requirements of special materials is solved, and the demand for high-precision refractory material batching and automatic production is achieved.

CN222446305UActive Publication Date: 2025-02-11QINGDAO PUNENG ELECTRIC CO LTD
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Patent Information

Application Number
CN202420062664.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-11
Publication Date
2025-02-11
Estimated Expiration
2034-01-11

AI Technical Summary

Technical Problem

The existing refractory material batching control equipment cannot effectively meet the high-precision ratio requirements of certain special materials through the rapid and slow control of thyristor control, resulting in low accuracy control and large overdifference.

Method used

A refractory material batching control device is designed, including a batching device, weighing device, belt transfer device, intelligent controller, intelligent speed regulation device, human-machine control device and agitating device. Through the intelligent speed regulation device, high-speed batching is performed according to the batching signal, and the weighing device counts. When the set reduction weight is reached, the belt and gate valve are adjusted to reduce the discharge volume until the formula weight is reached, and the metering accuracy is ensured.

Benefits of technology

It realizes high-precision ingredients for refractory materials, meets the needs of automatic production of materials, reduces batching errors, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222446305U_ABST
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Abstract

The utility model is applicable to the technical field of equipment control, and particularly relates to refractory material batching control equipment, which comprises a batching device, a weighing device, a belt transfer device, an intelligent controller, an intelligent speed regulation device, a man-machine control device and a stirring device, the belt transfer device is arranged below the weighing device, the stirring device is arranged below the output end of the belt transfer device, and the intelligent speed adjusting device and the intelligent controller are both electrically connected with the man-machine control device. When an automatic mode is started, the intelligent speed adjusting device conducts high-speed batching according to batching signals transmitted by a batching system production line, the weighing device starts to count, when the set deceleration weight is reached, the belt and the gate valve are opened, the gate valve at the discharging port is closed by half, the discharging amount is reduced, and stopping is conducted till the formula weight is reached; and the belt and the gate valve are both closed, so that the metering precision meets the requirements of automatic material production.
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Description

Technical Field

[0001] The utility model belongs to the technical field of equipment control, and in particular relates to a refractory material batching control device. Background Art

[0002] Refractory materials are a very important type of material, widely used in harsh environments such as high temperature, high pressure, and corrosion. With the acceleration of industrialization and the continuous development of technology, the demand for refractory materials has been increasing, and the requirements for quality are higher. In order to ensure the batching accuracy, the way to control the batching accuracy of refractory coarse materials needs to be innovated.

[0003] However, the existing traditional refractory material batching precision control adopts a vibrating feeder, and the precision is controlled by the speed of the thyristor. For some special materials, the degree of precision control is low, the deviation is large, and the proportion requirements cannot be met well. Utility Model Content

[0004] The utility model aims to provide a refractory material batching control device, aiming to solve the problem that the prior art controls the accuracy by the speed of thyristors, has a low degree of accuracy control for some special materials, has a large deviation value, and cannot meet the ratio requirements well.

[0005] The utility model is implemented as follows: a refractory material batching control device, the refractory material batching control device includes a batching device, a weighing device, a belt conveyor, an intelligent controller, an intelligent speed regulating device, a man-machine control device and a stirring device, the weighing device is arranged below the batching device, the belt conveyor is arranged below the weighing device, the stirring device is arranged below the output end of the belt conveyor, the intelligent speed regulating device and the intelligent controller are both electrically connected to the man-machine control device, and the intelligent controller is electrically connected to the weighing device through the intelligent speed regulating device.

[0006] Preferably, the batching device is provided with a discharge port, and a gate valve is provided at the discharge port.

[0007] Preferably, the intelligent controller is a PLC programmable controller.

[0008] Preferably, the batching device comprises a plurality of discharge bins.

[0009] Preferably, a vibration module and a discharge module are provided in the weighing device.

[0010] The utility model provides a refractory material batching control device. When the automatic mode is started, the intelligent speed regulating device performs high-speed batching according to the batching signal transmitted by the batching system production line, and the weighing device starts counting. When the set deceleration weight is reached, the belt and the gate valve are opened, and the gate valve at the discharge port is closed halfway to reduce the discharge amount. It stops when the formula weight is reached, and the belt and the gate valve are completely closed to ensure that the metering accuracy meets the needs of automatic production of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 A schematic diagram of the structure of a refractory material batching control device provided in an embodiment of the utility model;

[0012] Figure 2 A control principle diagram of an intelligent controller provided in an embodiment of the utility model;

[0013] Figure 3 A control flow chart of a refractory material batching control device provided in an embodiment of the utility model.

[0014] In the attached figure: 1. batching device; 2. weighing device; 3. belt conveyor device; 4. intelligent controller; 5. intelligent speed regulating device; 6. human-machine control device; 7. stirring device. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0016] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0017] like Figure 1 As shown, it is a structural schematic diagram of a refractory material batching control equipment provided by an embodiment of the utility model, the refractory material batching control equipment includes a batching device 1, a weighing device 2, a belt conveyor device 3, an intelligent controller 4, an intelligent speed regulating device 5, a human-machine control device 6 and a stirring device 7, the weighing device 2 is arranged below the batching device 1, the belt conveyor device 3 is arranged below the weighing device 2, the stirring device 7 is arranged below the output end of the belt conveyor device 3, the intelligent speed regulating device 5 and the intelligent controller 4 are both electrically connected to the human-machine control device 6, and the intelligent controller 4 is electrically connected to the weighing device 2 through the intelligent speed regulating device 5.

[0018] In an embodiment of the utility model, a refractory material batching control device is provided, including a batching device 1 (i.e., a batching system), a weighing device 2, a belt conveyor 3, an intelligent controller 4, an intelligent speed regulating device 5, a human-machine control device 6 and a stirring device 7. The output end of the batching device 1 is provided with an intelligent speed regulating device 5, the intelligent controller 4 is connected to the weighing device 2 through a filtering device, and the intelligent controller 4 is electrically connected to the intelligent speed regulating device 5 and the human-machine control device 6.

[0019] When the utility model starts the automatic mode, the intelligent speed regulating device 5 performs high-speed batching according to the batching signal transmitted by the batching system production line, and the weighing device 2 starts counting. When the set deceleration weight is reached, the belt and the gate valve are opened, and the gate valve at the discharge port is closed halfway to reduce the discharge amount. It stops when the formula weight is reached, and the belt and the gate valve are completely closed to ensure that the metering accuracy meets the needs of automatic production of materials.

[0020] like Figure 2 and Figure 3 As shown, the utility model utilizes the human-machine control device 6 to control parameter settings. When the automatic mode is started, the intelligent speed regulating device 5 performs high-speed batching through the belt according to the batching signal transmitted by the batching system production line, and the weighing device 2 starts counting. When the set deceleration weight is reached, the belt and the gate valve are opened, and the gate valve at the discharge port is closed halfway to reduce the discharge amount until it reaches the formula weight. The belt and the gate valve are all closed to ensure that the metering accuracy meets the needs of automatic production of materials.

[0021] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A refractory material batching control device, characterized in that: The refractory material batching control equipment comprises a batching device (1), a weighing device (2), a belt conveyor device (3), an intelligent controller (4), an intelligent speed regulating device (5), a human-machine control device (6) and a stirring device (7), wherein the weighing device (2) is arranged below the batching device (1), the belt conveyor device (3) is arranged below the weighing device (2), the stirring device (7) is arranged below the output end of the belt conveyor device (3), the intelligent speed regulating device (5) and the intelligent controller (4) are both electrically connected to the human-machine control device (6), and the intelligent controller (4) is electrically connected to the weighing device (2) via the intelligent speed regulating device (5).

2. The refractory material batching control device according to claim 1, characterized in that: The batching device (1) is provided with a discharge port, and a gate valve is provided at the discharge port.

3. The refractory material batching control device according to claim 1, characterized in that: The intelligent controller (4) is a PLC programmable controller.

4. The refractory material batching control device according to claim 1, characterized in that: The batching device (1) comprises a plurality of discharge bins.

5. The refractory material batching control device according to claim 1, characterized in that: A vibration module and a discharge module are arranged in the weighing device (2).