Quantitative mixing equipment for desulfurized gypsum production

By designing quantitative delivery bins and pressure sensors in desulfurization gypsum production equipment, precise control of material delivery is achieved, the problem of inaccurate delivery weight in existing equipment is solved, and the accuracy and efficiency of production are improved.

CN222446351UActive Publication Date: 2025-02-11WUHAN HONGHAO NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421176620.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-11
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing desulfurization gypsum mixing equipment cannot accurately control the material delivery weight, resulting in excessive material distribution errors and affecting production.

Method used

A quantitative mixing equipment for the production of desulfurization gypsum was designed, and multiple quantitative delivery bins and pressure sensors were used to achieve accurate material delivery and secondary confirmation through the bottom positioning plate and baffle of the quantitative delivery bin to avoid proportional errors.

Benefits of technology

By accurately controlling material placement, the error in material distribution is reduced and the accuracy and efficiency of desulfurization gypsum production is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses quantitative mixing equipment for desulfurized gypsum production, and belongs to the technical field of desulfurized gypsum production. Quantitative mixing equipment for desulfurized gypsum production comprises a rack and a mixing tank installed on the rack and used for desulfurized gypsum processing, a feeding port is formed in the top of the mixing tank, and a quantitative adding assembly used for feeding desulfurized gypsum raw materials is installed on one side of the feeding port; the quantitative adding assembly comprises a plurality of stock bins installed on the rack, the bottoms of the stock bins are connected with feeding pipes, the bottoms of the feeding pipes are provided with adjusting plates used for stopping continuous feeding of materials, and quantitative feeding bins are arranged below the feeding pipes. According to the quantitative feeding device, the quantitative feeding bins are arranged, each quantitative feeding bin corresponds to one stock bin, the weight difference of materials in the quantitative feeding bins is detected through the positioning plates and the pressure sensors at the bottoms of the quantitative feeding bins, the weight of the added materials can be conveniently calculated, and the materials can be added more accurately.
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Description

Technical Field

[0001] The utility model relates to the technical field of desulfurized gypsum production, and more specifically to a quantitative mixing device for desulfurized gypsum production. Background Art

[0002] Desulfurized gypsum is also called flue gas desulfurized gypsum, sulfur gypsum or FGD gypsum. Its main component is the same as natural gypsum, which is calcium sulfate dihydrate CaSO4·2H2O, with a content of ≥93%. Desulfurized gypsum is a by-product of the FGD process. The FGD process is a technology that uses lime-limestone to recover sulfur dioxide from flue gas from coal or oil combustion. This technology is to grind lime-limestone into slurry, and pass the dust-removed flue gas containing SO2 through a slurry scrubber to remove SO2. The lime slurry reacts with SO2 to produce calcium sulfate and calcium sulfite. Calcium sulfite is oxidized and converted into calcium sulfate to obtain industrial by-product gypsum, called desulfurized gypsum, which is widely used in building materials and other industries.

[0003] The existing desulfurization gypsum needs to be mixed during the processing. During the mixing process, certain catalysts or other related materials need to be added. The existing desulfurization gypsum mixing equipment cannot accurately control the weight of the materials put in, which can easily cause too much or too little addition of a certain material, which will cause a large error in the material ratio and affect the production of desulfurization gypsum.

[0004] The existing desulfurized gypsum mixing equipment has the above-mentioned problems. In view of this, we propose a quantitative mixing equipment for desulfurized gypsum production. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] The utility model aims to provide a quantitative mixing device for desulfurized gypsum production, so as to solve the problem of large feeding error of the existing desulfurized gypsum mixing device mentioned in the above background technology.

[0007] 2. Technical solution

[0008] A quantitative mixing device for desulfurized gypsum production comprises a frame and a mixing tank installed on the frame for desulfurized gypsum processing, wherein a feed port is provided on the top of the mixing tank, and a quantitative addition component for feeding desulfurized gypsum raw materials is installed on one side of the feed port, wherein the quantitative addition component comprises a plurality of silos installed on the frame, a feed pipe is connected to the bottom of the silo, an adjustment plate for stopping the further feeding of materials is provided at the bottom of the feed pipe, and a quantitative feeding bin is provided below the feed pipe, and the quantitative feeding bin is connected to the feed pipe.

[0009] Preferably, a positioning plate is installed at the bottom of the metering feeding bin, a fixing plate is installed on the frame, a plurality of support columns are installed between the positioning plate and the fixing plate, and a pressure sensor for calculating the weight change of the metering feeding bin before and after feeding is arranged at the top of the support column.

[0010] Preferably, a discharge port is arranged at the bottom of the metering feeding bin, a through hole matching the discharge port is formed in the positioning plate, and a baffle for controlling the discharging of the metering feeding bin is installed at the bottom of the positioning plate.

[0011] Preferably, a telescopic rod is installed on one side of the bottom of the positioning plate, and the telescopic rod is connected with the baffle.

[0012] Preferably, a receiving hopper is installed on the fixing plate, a premixing bin is installed at the bottom of the receiving hopper, and the bottom of the premixing bin is communicated with the mixing tank.

[0013] Preferably, a material gathering plate is installed inside the premixing bin, and a material distributing plate for dispersing the premixed material is arranged below the material gathering plate inside the premixing bin.

[0014] Preferably, a partition plate is arranged outside the discharge port at the bottom of the metering feeding bin, and the partition plate is in a "C" shape.

[0015] Preferably, a pushing plate matching the partition plate is installed on the side of the baffle facing the partition plate.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present utility model are as follows:

[0018] 1. By arranging a plurality of metering feeding bins, each metering feeding bin corresponds to a material bin. The weight difference of the materials inside the metering feeding bin is detected through the positioning plate and the pressure sensor at the bottom, which is convenient for calculating the added material weight and making the addition of materials more accurate.

[0019] 2. By arranging a baffle at the bottom of the positioning plate, the addition of materials can be reconfirmed. When there is too much material inside the metering feeding bin, a part of the material can be taken out, and when there is too little material inside the metering feeding bin, the material can be added continuously, avoiding large errors in the material ratio caused by direct addition. Brief description of the drawings

[0020] Figure 1 It is a schematic diagram of the right side of the overall structure of the present utility model;

[0021] Figure 2 It is a schematic sectional view of the present utility model;

[0022] Figure 3For the utility model Figure 2 The enlarged view of point A in the middle;

[0023] Figure 4 For the utility model Figure 3 The enlarged view of point B in the middle;

[0024] Figure 5 For the utility model Figure 3 Enlarged view of point C in the middle;

[0025] Explanation of the numbers in the figure: 1. Frame; 2. Mixing tank; 3. Feed port; 4. Silo; 5. Feed pipe; 6. Adjustment plate; 7. Quantitative delivery bin; 8. Positioning plate; 9. Fixing plate; 10. Support column; 11. Pressure sensor; 12. Discharge port; 13. Through hole; 14. Baffle; 15. Telescopic rod; 16. Receiving hopper; 17. Premixing bin; 18. Gathering plate; 19. Dividing plate; 20. Isolation plate; 21. Push plate. DETAILED DESCRIPTION

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.

[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] See also Figure 1-5 , the utility model provides a technical solution:

[0030] A quantitative mixing device for desulfurized gypsum production comprises a frame 1 and a mixing tank 2 installed on the frame 1 for processing desulfurized gypsum, a feed port 3 is provided on the top of the mixing tank 2, a quantitative addition component for feeding desulfurized gypsum raw materials is installed on one side of the feed port 3, the quantitative addition component comprises a plurality of silos 4 installed on the frame 1, a feed pipe 5 is connected to the bottom of the silo 4, an adjustment plate 6 for stopping the continued feeding of materials is provided at the bottom of the feed pipe 5, a quantitative feeding bin 7 is provided below the feed pipe 5, and the quantitative feeding bin 7 is connected to the feed pipe 5.

[0031] The utility model is provided with a frame 1, a mixing tank 2 is installed on the frame 1, a feed port 3 is located at the top of the mixing tank 2, a silo 4 is installed on the frame 1, there are multiple silos 4, and multiple silos 4 respectively store multiple different materials, a feed pipe 5 is connected to the bottom of the silo 4, an adjustment plate 6 is installed at the bottom of the feed pipe 5, and can block the feed pipe 5, which is convenient for stopping the feeding of materials, and a quantitative feeding bin 7 is located below the feed pipe 5, which can quantitatively feed materials into the mixing tank 2, so as to facilitate the production of desulfurized gypsum.

[0032] Specifically, a positioning plate 8 is installed at the bottom of the quantitative delivery bin 7, a fixing plate 9 is installed on the frame 1, and a plurality of support columns 10 are installed between the positioning plate 8 and the fixing plate 9. A pressure sensor 11 is provided on the top of the support column 10 for calculating the weight change of the quantitative delivery bin 7 before and after feeding; by setting the positioning plate 8, the positioning plate 8 is installed at the bottom of the quantitative delivery bin 7, each positioning plate 8 is independent of the quantitative delivery bin 7, the bottom of the positioning plate 8 is connected to the fixing plate 9 through a support rod, the fixing plate 9 is installed on the frame 1, the fixing plate 9 and the positioning plate 8 are arranged opposite to each other, there are four support columns 10, and the four support columns 10 are located between the positioning plate 8 and the fixing plate 9, the pressure sensor 11 is installed on the top of the support column 10, the pressure sensor 11 can be purchased directly from the market, the pressure sensor 11 can weigh the material in the quantitative delivery bin 7, and it is convenient to calculate the weight of the material inside the quantitative delivery bin 7.

[0033] Furthermore, a discharge port 12 is provided at the bottom of the quantitative delivery bin 7, a through hole 13 matching the discharge port 12 is provided on the positioning plate 8, and a baffle 14 for controlling the discharge of materials from the quantitative delivery bin 7 is installed at the bottom of the positioning plate 8; by setting the discharge port 12, the discharge port 12 is located at the bottom of the quantitative delivery bin 7, the through hole 13 is provided on the positioning plate 8, and the through hole 13 coincides with the discharge port 12, so that the material in the quantitative delivery bin 7 can be conveniently delivered into the mixing tank 2, and the baffle 14 can block the through hole 13, so as to conveniently control the delivery of materials in the quantitative delivery bin 7.

[0034] It is worth mentioning that a telescopic rod 15 is installed on one side of the bottom of the positioning plate 8, and the telescopic rod 15 is connected to the baffle 14; by setting the telescopic rod 15, the telescopic rod 15 can be purchased directly from the market, and the telescopic rod 15 can drive the baffle 14 to move when it is extended, so as to facilitate the control of the delivery of materials in the quantitative delivery bin 7.

[0035] It is worth noting that a receiving hopper 16 is installed on the fixed plate 9, and a premixing bin 17 is installed at the bottom of the receiving hopper 16, and the bottom of the premixing bin 17 is connected to the mixing tank 2; by setting the receiving hopper 16, the receiving hopper 16 is installed on the fixed plate 9 and is located below the through hole 13, so that it can conveniently receive the material falling from above, and the premixing bin 17 can premix a variety of materials to improve the mixing effect of the materials.

[0036] In addition, a gathering plate 18 is installed inside the premixing bin 17, and a dividing plate 19 for dispersing the premixed materials is provided inside the premixing bin 17 and below the gathering plate 18; by providing the gathering plate 18 and the dividing plate 19, a variety of materials can be mixed and dispersed, which can improve the degree of mixing of the various materials.

[0037] It must be mentioned that an isolation plate 20 is provided at the bottom of the quantitative delivery bin 7 and outside the discharge port 12; by providing the isolation plate 20, the isolation plate 20 extends into the receiving hopper 16 to avoid errors in the amount of material added due to spillage of materials.

[0038] Furthermore, a push plate 21 is installed on the side of the baffle 14 facing the isolation plate 20. By setting the push plate 21, the push plate 21 is located on one side of the baffle 14, which can guide the material on one side of the telescopic rod 15 to prevent the material from spilling.

[0039] Working principle: first, different materials are placed in different silos 4, and a certain weight value is preset. Then, the required materials are transported to the quantitative delivery bin 7 through the connecting pipe. During this process, the overall weight of the quantitative delivery bin 7 will continue to increase. The pressure sensor 11 at the bottom of the quantitative delivery bin 7 can detect the increased weight. When the amount of the material is about to reach the preset value, the feed pipe 5 is gradually blocked by the adjusting plate 6 to reduce the feeding speed. When the material is about to reach the preset weight, the adjusting plate 6 is closed to stop the material delivery. When there is too much material in the quantitative delivery bin 7, a part of it can be taken out. When the weight of the material in the quantitative delivery bin 7 is the same as the preset value, the baffle 14 is removed by the telescopic rod 15. At this time, the material will enter the receiving hopper 16 through the discharge port 12 and the through hole 13. A variety of different materials are initially mixed when entering the receiving hopper 16, and then enter the premixing bin 17 for mixing. The mixed materials are then put into the mixing tank 2 for mixing.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A quantitative mixing device for desulfurized gypsum production, comprising a frame (1) and a mixing tank (2) mounted on the frame (1) for desulfurized gypsum processing, characterized in that: The top of the mixing tank (2) is provided with a feed port (3), and a quantitative addition component for feeding desulfurized gypsum raw materials is installed on one side of the feed port (3). The quantitative addition component includes a plurality of silos (4) installed on the frame (1), and the bottom of the silos (4) is connected to a feed pipe (5), and the bottom of the feed pipe (5) is provided with an adjustment plate (6) for stopping the continued feeding of materials, and a quantitative feeding bin (7) is provided below the feed pipe (5), and the quantitative feeding bin (7) is connected to the feed pipe (5).

2. A quantitative mixing device for desulfurized gypsum production according to claim 1, characterized in that: A positioning plate (8) is installed at the bottom of the quantitative delivery bin (7), a fixing plate (9) is installed on the frame (1), a plurality of support columns (10) are installed between the positioning plate (8) and the fixing plate (9), and a pressure sensor (11) is provided at the top of the support column (10) for calculating the weight change of the quantitative delivery bin (7) before and after feeding.

3. A quantitative mixing device for desulfurized gypsum production according to claim 2, characterized in that: The bottom of the quantitative delivery bin (7) is provided with a discharge port (12), the positioning plate (8) is provided with a through hole (13) matching the discharge port (12), and the bottom of the positioning plate (8) is provided with a baffle (14) for controlling the discharge of materials from the quantitative delivery bin (7).

4. A quantitative mixing device for desulfurized gypsum production according to claim 3, characterized in that: A telescopic rod (15) is installed on one side of the bottom of the positioning plate (8), and the telescopic rod (15) is connected to the baffle (14).

5. A quantitative mixing device for desulfurized gypsum production according to claim 2, characterized in that: A material receiving hopper (16) is installed on the fixed plate (9), a premixing bin (17) is installed at the bottom of the material receiving hopper (16), and the bottom of the premixing bin (17) is connected to the mixing tank (2).

6. A quantitative mixing device for desulfurized gypsum production according to claim 5, characterized in that: A material gathering plate (18) is installed inside the premixing bin (17), and a material distribution plate (19) for dispersing the premixed materials is provided inside the premixing bin (17) and below the material gathering plate (18).

7. A quantitative mixing device for desulfurized gypsum production according to claim 3, characterized in that: An isolation plate (20) is provided at the bottom of the quantitative delivery bin (7) and outside the discharge port (12).

8. The quantitative mixing equipment for desulfurized gypsum production according to claim 3, characterized in that: A push plate (21) matched with the isolation plate (20) is installed on the side of the baffle plate (14) facing the isolation plate (20).