Electrostatic flocking machine with automatic control and adjustable performance

By setting up adjustment parts and sealing plates in the electrostatic flocking machine to adjust the height and area of ​​the static electricity sprayed from the nozzle, the problem of electrostatic injection of traditional electrostatic flocking machines collecting impurities on the surface of the processing table is solved, and production efficiency is improved.

CN222447128UActive Publication Date: 2025-02-11KUNSHAN YOUJIE IND EQUIP CO LTD
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Patent Information

Application Number
CN202420802818.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-02-11
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

When traditional electrostatic flocking machines process small-sized products, electrostatic injection can easily accumulate impurities on the surface of the processing table, resulting in frequent cleaning and affecting production efficiency.

Method used

An electrostatic flocking machine with automatic control and adjustable performance is designed. By setting up adjustment parts and sealing plates, the height and area of ​​the static electricity sprayed from the nozzle are adjusted to avoid electrostatic spraying on the surface of the processing table.

Benefits of technology

It effectively reduces the frequency of cleaning the processing table by staff, improves the efficiency of the electrostatic flocking machine, and avoids the problem of impurity accumulation caused by electrostatic accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrostatic flocking machine with automatic control and adjustable performance, which comprises a conveyor, neatening mechanisms are fixedly mounted at two ends of two sides of the conveyor, a top plate is arranged at the top end of the conveyor, an electrostatic mechanism is mounted at the bottom end of the top plate, and the electrostatic mechanism comprises a telescopic rod and a length plate. The electrostatic flocking machine is characterized in that a telescopic rod is arranged on the base, the movable end of the telescopic rod is fixedly connected with the top end of a length plate, a spray head is fixedly installed at the bottom end of the length plate, rails are fixedly installed on the two sides of the spray head, an adjusting piece located on one side of the spray head is fixedly installed on the length plate, and the adjusting piece comprises a vertical plate and a translation air cylinder. According to the electrostatic flocking machine, the adjusting piece is arranged, the sealing plate slides along the track, the sealing plate adjusts the area of static electricity sprayed by the spray head from one side, the phenomenon that the static electricity is sprayed to the surface of the machining table is avoided, the frequency of cleaning the machining table by workers is reduced, and the use efficiency of the electrostatic flocking machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrostatic flocking machines, in particular to an electrostatic flocking machine with automatic control and adjustable performance. Background Art

[0002] In recent years, the whole flocking technology has made great progress, and various new processes are constantly emerging. Among them, the printing technology of electrostatic flocking machine is a new process. The products processed by this technology have many advantages that cannot be matched by other corporate technologies. Not only is the operation relatively simple, but the cost of the entire production is also very low, which has a great advantage for small batch production.

[0003] However, the traditional electrostatic flocking machine has the following disadvantages:

[0004] Traditional electrostatic flocking machines simply spray the static electricity generated by the flocking machine onto the surface of the product through a nozzle. Some products are small in size, so the static electricity is sprayed onto the surface of the processing table. Over time, too many impurities accumulate on the surface of the processing table with static electricity, requiring staff to clean it frequently. Utility Model Content

[0005] The purpose of the utility model is to provide an electrostatic flocking machine with automatic control and adjustable performance, so as to solve the problem that the traditional electrostatic flocking machine proposed in the above background technology simply sprays the static electricity generated by the flocking machine onto the surface of the product through a nozzle, and some products are small in specifications, so that the static electricity is sprayed on the surface of the processing table. Over time, too many impurities accumulate on the surface of the processing table with static electricity, and the staff needs to clean it frequently.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electrostatic flocking machine with automatic control and adjustable performance, comprising a conveyor, both ends of both sides of the conveyor are fixedly installed with a sorting mechanism, the top of the conveyor is provided with a top plate, the bottom end of the top plate is installed with an electrostatic mechanism, the electrostatic mechanism comprises a telescopic rod and a length plate, the movable end of the telescopic rod is fixedly connected to the top of the length plate, the bottom end of the length plate is fixedly installed with a nozzle, both sides of the nozzle are fixedly installed with a track, an adjusting member located on one side of the nozzle is fixedly installed on the length plate, the adjusting member comprises an adjusting plate and a translation cylinder, one side of the adjusting plate is fixedly connected to the fixed end of the translation cylinder, a sealing plate is fixedly installed on the movable end of the translation cylinder, the four sorting mechanisms each comprise a limit frame and a sorting table, a pushing cylinder is fixedly installed inside the limit frame, the movable end of the pushing cylinder is fixedly connected to the top of the sorting table, the inside of the sorting table is rotatably connected with a sorting wheel, and in the process of the length plate sliding with the height block, the movable end of the telescopic rod slides along the fixed end of the telescopic rod to adjust the electrostatic spraying height of the nozzle.

[0007] Preferably, a flocking machine is fixedly installed on one side of the top of the top plate, the air inlet of the flocking machine is fixedly connected to an air inlet pipe, and the air outlet of the flocking machine is fixedly connected to a delivery hose extending to a nozzle. The flocking machine is started after being powered on, and the flocking machine draws gas through the air inlet pipe. After the flocking machine generates static electricity, it is transported to the nozzle through the delivery hose, and the nozzle sprays out the static electricity.

[0008] Preferably, a servo motor is fixedly mounted on the surface of the top plate, a screw rod is fixedly mounted on the output end of the servo motor through the top plate, a height block is threadedly connected to the middle part of the screw rod, one side of the height block is fixedly connected to the side opposite to the length plate, the servo motor is started after being energized, the servo motor drives the screw rod to rotate, the thread on the surface of the screw rod matches the thread on the inner wall of the height block, and the height block is limited by the length plate, so the height block slides along the screw rod.

[0009] Preferably, both sides of the inner wall of the sealing plate are slidably connected to the side opposite to the track, the top of the adjustment plate is fixedly connected to the length plate, the translation cylinder performs telescopic movement, the translation cylinder pushes the sealing plate from one side, the sealing plate slides along the track, and the sealing plate blocks from one side of the nozzle, blocking the area where the nozzle sprays static electricity.

[0010] Preferably, one side of the four limit frames is fixedly connected to the conveyor, pushing the cylinder to perform telescopic movement, pushing the sorting table from the top, the sorting wheels on the sorting table contact the products, and the two facing sorting wheels cooperate with each other to sort the products.

[0011] Preferably, vertical plates are fixedly installed on both sides of the top of the conveyor, the tops of the two vertical plates are fixedly connected to the two sides of the bottom end of the top plate respectively, a control box is fixedly installed on one side of one of the vertical plates, and the conveyor is connected to the top plate through the vertical plates.

[0012] Preferably, support legs are fixedly mounted on the four corners of the bottom end of the conveyor.

[0013] Compared with the prior art, the beneficial effects of the utility model are: by setting an adjustment part, the sealing plate slides along the track, and the sealing plate adjusts the area of ​​static electricity sprayed by the nozzle from one side, thereby avoiding the phenomenon of static electricity being sprayed on the surface of the processing table, reducing the frequent cleaning of the processing table by the staff, and improving the use efficiency of the electrostatic flocking machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a side view of the utility model;

[0015] Figure 2 This is a connection diagram between the electrostatic mechanism and the top plate of the utility model;

[0016] Figure 3It is a side view of the finishing mechanism of the utility model;

[0017] Figure 4 It is a side view of the adjusting member of the utility model.

[0018] In the figure: 1. conveyor; 2. sorting mechanism; 21. limit frame; 22. sorting table; 23. sorting wheel; 24. push cylinder; 3. support leg; 4. vertical plate; 5. control box; 6. top plate; 7. electrostatic mechanism; 701. air intake duct; 702. flocking machine; 703. conveying hose; 704. length plate; 705. nozzle; 706. track; 707. telescopic rod; 708. screw rod; 709. height block; 710. servo motor; 8. adjusting part; 81. adjusting plate; 82. translation cylinder; 83. sealing plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] See also Figure 1-4 The utility model provides an electrostatic flocking machine with automatic control and adjustable performance, including a conveyor 1, both ends of both sides of the conveyor 1 are fixedly installed with a sorting mechanism 2, the top of the conveyor 1 is provided with a top plate 6, the bottom end of the top plate 6 is installed with an electrostatic mechanism 7, the electrostatic mechanism 7 includes a telescopic rod 707 and a length plate 704, the movable end of the telescopic rod 707 is fixedly connected to the top of the length plate 704, the bottom end of the length plate 704 is fixedly installed with a nozzle 705, both sides of the nozzle 705 are fixedly installed with a track 706, the length plate 704 is fixedly installed with an adjusting member 8 located on one side of the nozzle 705, and the adjusting member 8 includes an adjusting Plate 81 and translation cylinder 82, one side of the adjustment plate 81 is fixedly connected to the fixed end of the translation cylinder 82, the movable end of the translation cylinder 82 is fixedly installed with a sealing plate 83, the four sorting mechanisms 2 all include a limit frame 21 and a sorting table 22, a pushing cylinder 24 is fixedly installed inside the limit frame 21, the movable end of the pushing cylinder 24 is fixedly connected to the top of the sorting table 22, the interior of the sorting table 22 is rotatably connected with a sorting wheel 23, and as the length plate 704 slides with the height block 709, the movable end of the telescopic rod 707 slides along the fixed end of the telescopic rod 707 to adjust the static electricity spraying height of the nozzle 705.

[0021] A flocking machine 702 is fixedly installed on one side of the top of the top plate 6, and the air inlet of the flocking machine 702 is fixedly connected to the air inlet pipe 701, and the air outlet of the flocking machine 702 is fixedly connected to the delivery hose 703 extending to the nozzle 705. The flocking machine 702 is started after being powered on, and the flocking machine 702 draws gas through the air inlet pipe 701. After the flocking machine 702 generates static electricity, it is transported to the nozzle 705 through the delivery hose 703, and the nozzle 705 sprays out the static electricity.

[0022] A servo motor 710 is fixedly installed on the surface of the top plate 6, and a screw rod 708 is fixedly installed on the output end of the servo motor 710 through the top plate 6. A height block 709 is threadedly connected to the middle part of the screw rod 708, and one side of the height block 709 is fixedly connected to the side opposite to the length plate 704. The servo motor 710 is started after being powered on, and the servo motor 710 drives the screw rod 708 to rotate. The thread on the surface of the screw rod 708 matches the thread on the inner wall of the height block 709. The height block 709 is limited by the length plate 704, so the height block 709 slides along the screw rod 708.

[0023] Both sides of the inner wall of the sealing plate 83 are slidably connected to one side opposite to the track 706, the top of the adjustment plate 81 is fixedly connected to the length plate 704, the translation cylinder 82 performs telescopic movement, the translation cylinder 82 pushes the sealing plate 83 from one side, the sealing plate 83 slides along the track 706, and the sealing plate 83 blocks from one side of the nozzle 705, blocking the area where the nozzle 705 sprays static electricity.

[0024] One side of the four limit frames 21 is fixedly connected to the conveyor 1, pushing the cylinder 24 to perform telescopic movement, pushing the cylinder 24 to push the sorting table 22 from the top, and the sorting wheels 23 on the sorting table 22 contact the products, and the two facing sorting wheels 23 cooperate with each other to sort the products.

[0025] Vertical plates 4 are fixedly installed on both sides of the top of the conveyor 1. The tops of the two vertical plates 4 are fixedly connected to the two sides of the bottom of the top plate 6 respectively. A control box 5 is fixedly installed on one side of one of the vertical plates 4. The conveyor 1 is connected to the top plate 6 through the vertical plates 4.

[0026] Support legs 3 are fixedly mounted on the four corners at the bottom of the conveyor 1 .

[0027] When the embodiment of the present application is in use: the product is transported by the conveyor 1, the cylinder 24 is pushed to perform telescopic movement, the cylinder 24 is pushed to push the sorting table 22 from the top, the sorting wheel 23 on the sorting table 22 contacts the product, and the two facing sorting wheels 23 cooperate with each other to sort the product, the flocking machine 702 is powered on and started, the flocking machine 702 extracts gas through the air intake pipe 701, the flocking machine 702 generates static electricity and then transports it to the nozzle 705 through the conveying hose 703, the nozzle 705 sprays the static electricity, the servo motor 710 is powered on and started, the servo motor 710 drives the screw rod 708 to rotate, and the surface of the screw rod 708 The threads match the threads on the inner wall of the height block 709. The height block 709 is limited by the length plate 704, so the height block 709 slides along the screw rod 708. As the length plate 704 slides with the height block 709, the movable end of the telescopic rod 707 slides along the fixed end of the telescopic rod 707 to adjust the static electricity spraying height of the nozzle 705. The translation cylinder 82 performs telescopic movement, and the translation cylinder 82 pushes the sealing plate 83 from one side. The sealing plate 83 slides along the track 706, and the sealing plate 83 blocks the nozzle 705 from one side to block the area of ​​static electricity sprayed by the nozzle 705.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An electrostatic flocking machine with automatic control and adjustable performance, comprising a conveyor (1), characterized in that: Both ends of both sides of the conveyor (1) are fixedly mounted with a sorting mechanism (2); a top plate (6) is provided at the top of the conveyor (1); an electrostatic mechanism (7) is mounted at the bottom end of the top plate (6); the electrostatic mechanism (7) comprises a telescopic rod (707) and a length plate (704); a movable end of the telescopic rod (707) is fixedly connected to the top end of the length plate (704); a nozzle (705) is fixedly mounted at the bottom end of the length plate (704); rails (706) are fixedly mounted on both sides of the nozzle (705); and a nozzle (705) is fixedly mounted on the length plate (704). An adjusting member (8) on one side, the adjusting member (8) comprising an adjusting plate (81) and a translation cylinder (82), one side of the adjusting plate (81) being fixedly connected to a fixed end of the translation cylinder (82), a sealing plate (83) being fixedly mounted on a movable end of the translation cylinder (82), the four sorting mechanisms (2) each comprising a limiting frame (21) and a sorting table (22), a pushing cylinder (24) being fixedly mounted inside the limiting frame (21), the movable end of the pushing cylinder (24) being fixedly connected to a top end of the sorting table (22), and a sorting wheel (23) being rotatably connected inside the sorting table (22).

2. The electrostatic flocking machine with automatic control and adjustable performance according to claim 1, characterized in that: A flocking machine (702) is fixedly mounted on one side of the top of the top plate (6); an air inlet of the flocking machine (702) is fixedly connected to an air inlet pipe (701); and an air outlet of the flocking machine (702) is fixedly connected to a delivery hose (703) extending to a nozzle (705).

3. The electrostatic flocking machine with automatic control and adjustable performance according to claim 1, characterized in that: A servo motor (710) is fixedly mounted on the surface of the top plate (6); a lead screw (708) is fixedly mounted on the output end of the servo motor (710) through the top plate (6); a height block (709) is threadedly connected to the middle of the lead screw (708); and one side of the height block (709) is fixedly connected to a side directly opposite to the length plate (704).

4. The electrostatic flocking machine with automatic control and adjustable performance according to claim 1, characterized in that: Both sides of the inner wall of the sealing plate (83) are slidably connected to a side directly opposite to the track (706), and the top end of the adjustment plate (81) is fixedly connected to the length plate (704).

5. The electrostatic flocking machine with automatic control and adjustable performance according to claim 1, characterized in that: One side of the four limiting frames (21) is fixedly connected to the conveyor (1).

6. The electrostatic flocking machine with automatic control and adjustable performance according to claim 1, characterized in that: Vertical plates (4) are fixedly mounted on both sides of the top end of the conveyor (1), and the top ends of the two vertical plates (4) are respectively fixedly connected to the two sides of the bottom end of the top plate (6), and a control box (5) is fixedly mounted on one side of one of the vertical plates (4).

7. The electrostatic flocking machine with automatic control and adjustable performance according to claim 1, characterized in that: Support legs (3) are fixedly mounted on the four corners at the bottom end of the conveyor (1).