Automatic detection machine for electronic atomizer

Abstract

The utility model discloses an electronic atomizer detection automatic machine which comprises a feeding mechanism, a PPU carrying mechanism, a secondary positioning mechanism, a magnet height detection mechanism, a defect elimination mechanism, a turnover mechanism, an electrical testing mechanism, an air tightness testing mechanism, a PIN detection mechanism, a laser marking mechanism and a discharging mechanism. The feeding mechanism is composed of a TRAY disc distributing mechanism, a TRAY material taking mechanism and an empty TRAY disc collecting mechanism. The TRAY disc distributing mechanism is composed of a first Z-direction full disc jacking air cylinder, a full disc in-place sensing optical fiber and a material lacking disc sensing optical fiber. The TRAY material taking mechanism is composed of a TRAY disc conveying motor, a synchronous wheel, a synchronous belt, a sliding rail, a first X-direction material taking displacement servo motor, a Z-direction lifting air cylinder and a photoelectric switch. The device is high in automation degree. Four products can be detected at a time, the detection efficiency is high, high productivity is created, and tasks which can be completed by ten operators in the traditional process can be completed by one operator now; operation is easy, adjustment is easy, machine performance is stable, and the yield is high.

Description

Technical Field

[0001] The utility model relates to the field of an electronic atomizer detection automatic machine, in particular to an electronic atomizer detection automatic machine. Background Art

[0002] For the automatic machine for electronic atomizer detection, the processing flow of most domestic factories is: relying on manual labor with the help of some tools to perform single-process detection. This operation method has low production efficiency, and the finished products detected are often inaccurate, and the detection time is also long, and the defective product rate is high. This leads to low production efficiency and high production costs, which is not conducive to the market competition of products. Utility Model Content

[0003] The purpose of the utility model is to provide an electronic atomizer detection automatic machine equipment with a simple structure, reasonable design and easy use to address the defects and shortcomings of the existing technology. It has a high degree of automation, high production efficiency, integrates multiple sensing alarms, has stable machine performance, high yield rate, and is simple to operate and easy to adjust.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic machine for detecting electronic atomizers, including a feeding mechanism, a PPU transport mechanism, a secondary positioning mechanism, a magnet height detection mechanism, a bad discharge mechanism, a flipping mechanism, an electrical measurement mechanism, an airtightness testing mechanism, a PIN needle detection mechanism, a laser marking mechanism, and a feeding mechanism. The feeding mechanism is composed of a TRAY tray separation mechanism, a TRAY material collection mechanism, and an empty TRAY tray collection mechanism. The TRAY tray separation mechanism is composed of a Z-direction full tray lifting cylinder, a full tray in-place sensing optical fiber, and a lack of material tray sensing optical fiber. The TRAY material collection mechanism is composed of a TRAY tray transport motor, a synchronous wheel, a synchronous belt, a first slide rail, an X-direction material collection shift servo motor, a Z-direction lifting cylinder, and a photoelectric switch. The empty TRAY tray collection mechanism is composed of a Z-direction empty tray lifting cylinder and a full tray sensing optical fiber.

[0005] The PPU transport mechanism is composed of a first servo motor, a first reducer, a second slide rail, and a photoelectric switch.

[0006] As a further description of the above technical solution: the secondary positioning mechanism is composed of a second servo motor, a first coupling, a Y-axis KK module, a Y-axis shift secondary positioning cylinder, and a photoelectric switch.

[0007] As a further description of the above technical solution: the magnet height detection mechanism is composed of a third servo motor, a second coupling, an X-axis shift KK module, and an AOI camera.

[0008] As a further description of the above technical solution: the defective material removal mechanism is composed of a waste collector.

[0009] As a further description of the above technical solution: the flipping mechanism is composed of a rotating cylinder, a third coupling, a bearing, an upper pressure plate shifting cylinder, and a lower pressure plate shifting cylinder.

[0010] As a further description of the above technical solution: the electrical measuring mechanism is composed of a fourth servo motor, a fourth coupling, a lock nut, a ball bearing, a proximity sensor, a Z-direction displacement high-pressure resistant detection cylinder, a Z-direction displacement high-pressure resistant detection slide cylinder, a Y-direction conduction detection shift slide cylinder, and a probe.

[0011] As a further description of the above technical scheme: the airtightness testing mechanism is composed of a loading transfer mechanism, a four-axis robot mechanism, an airtightness testing mechanism, and a unloading transfer mechanism. The loading transfer mechanism is similar to the unloading transfer mechanism, and both are composed of a fifth servo motor, a second reducer, a front flip cylinder, a front pressure cover plate cylinder, a rear flip cylinder, and a rear pressure cover plate cylinder. The four-axis robot mechanism is composed of a four-axis robot and four groups of pick-and-place clamping claw cylinders. The airtightness testing mechanism is composed of a sixth servo motor, a fifth coupling, a Y-axis shift KK module, a photoelectric switch, a Z-axis pressure cover plate lifting cylinder, and a Y-axis tightening slide cylinder.

[0012] As a further description of the above technical solution: the PIN needle detection mechanism is composed of two parts, namely the vertical AOI detection mechanism and the rear AOI detection mechanism. The vertical AOI detection mechanism is composed of a Y-axis shift cylinder, a slide rail, a seventh servo motor, a sixth coupling, an X-axis KK module, a photoelectric switch, and an AOI camera one; the rear AOI detection mechanism is composed of an eighth servo motor, a coupling, an X-axis KK module, a photoelectric switch, an AOI camera two, and an AOI camera three.

[0013] As a further description of the above technical solution: the laser marking mechanism is composed of a protective cover, a laser machine, and vacuum blowing.

[0014] As a further description of the above technical solution: the unloading mechanism is composed of an empty tray mechanism, a TRAY discharge mechanism, and a full TRAY tray collection mechanism; the empty tray mechanism is composed of two Z-direction full tray lifting cylinders, an empty tray in-place sensing optical fiber, two short-material tray sensing optical fibers, and an X-direction tray cylinder; the TRAY discharge mechanism is composed of two TRAY tray transport motors, a synchronous wheel, two synchronous belts, a slide rail, two X-direction material picking and shifting servo motors, two Z-direction lifting cylinders, and a photoelectric switch; the full TRAY tray collection mechanism is composed of two Z-direction empty tray lifting cylinders.

[0015] The utility model has the following beneficial effects:

[0016] 1. Compared with the existing technology, the electronic atomizer detection automatic machine has a high degree of automation; it can detect 4 products at a time, with high detection efficiency and high production capacity. The task that traditionally requires ten operators to complete can now be completed by one operator; it is simple to operate and easy to adjust, with stable machine performance and high yield rate (yield rate reaches more than 98%).

[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0019] Figure 1 It is a schematic diagram of the overall front structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0021] Figure 3 It is a structural schematic diagram of a feeding device of the utility model.

[0022] Figure 4 It is a structural schematic diagram of the PPU handling device of the utility model.

[0023] Figure 5 It is a structural schematic diagram of the secondary positioning device of the utility model.

[0024] Figure 6 It is a structural schematic diagram of a magnet height detection device of the utility model.

[0025] Figure 7 It is a structural schematic diagram of the bad-product removal device of the utility model.

[0026] Figure 8 It is a structural schematic diagram of the turning device of the utility model.

[0027] Fig. 9 It is a structural schematic diagram of the electric measuring device of the utility model.

[0028] Fig.10 It is a structural schematic diagram of the air tightness detection device of the utility model.

[0029] Fig.11 It is a structural schematic diagram of a PIN detection device of the utility model.

[0030] Fig.12 It is a structural schematic diagram of the laser marking device of the utility model.

[0031] Fig.13It is a structural schematic diagram of the material feeding mechanism of the utility model.

[0032] Legend:

[0033] 1. Loading mechanism; 101. TRAY tray transport motor 1; 102. Synchronous wheel; 103. Synchronous belt 1; 104. First slide rail; 105. Full tray lifting cylinder 1; 106. Full tray in place sensing optical fiber; 107. Short tray sensing optical fiber 1; 108. Z-direction empty tray lifting cylinder 1; 109. Full tray sensing optical fiber; 110. X-direction material picking and shifting servo motor 1; 113. Z-direction lifting cylinder 1; 2. PPU handling mechanism; 201. First servo motor; 202. Reducer 1; 203. Second slide rail; 204. Photoelectric switch; 3. Secondary positioning mechanism; 301. Second servo Motor; 302, first coupling; 303, Y-axis KK module; 304, Y-axis shift secondary positioning cylinder; 4, magnet height detection mechanism; 401, third servo motor; 402, second coupling; 403, X-axis shift KK module; 404, AOI camera; 5, bad removal mechanism; 501, waste collector; 6, flip mechanism; 601, rotating cylinder; 602, third coupling; 603, bearing, upper pressure plate shift cylinder; 7, electrical measurement mechanism; 701, fourth servo motor; 702, fourth coupling; 703, anti-loosening screw; 704, Y-axis conduction detection shift slide cylinder Cylinder; 705, Z-axis displacement high-pressure detection cylinder; 706, Z-axis displacement high-pressure detection slide cylinder; 707, probe; 8, airtightness test mechanism; 801, four-axis machine; 802, clamping claw cylinder; 803, fifth servo motor; 804, reducer 2; 805, front flip cylinder; 806, front cover plate cylinder; 807, sixth servo motor; 808, fifth coupling; 809, Y-axis displacement KK module; 810, Y-axis tightening slide cylinder; 811, Z-axis cover plate lifting cylinder; 9, PIN needle detection mechanism; 901, seventh servo motor; 902, X-axis KK module Group; 903, the sixth coupling; 904, AOI camera one; 905, the eighth servo motor; 906, AOI camera two; 907, AOI camera three; 10, laser marking mechanism; 1001, laser machine; 1002, protective cover; 11, unloading mechanism; 1101, TRAY tray transport motor two; 1102, synchronous belt two; 1103, Z-direction full tray lifting cylinder two; 1104, X-direction tray cylinder; 1105, empty tray in place sensing optical fiber; 1106, lack of material tray sensing optical fiber two; 1107, X-direction material picking and shifting servo motor two; 1112, Z-direction empty tray lifting cylinder two. DETAILED DESCRIPTION

[0034] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0035] Reference Figure 1-13 The utility model provides an embodiment of an automatic machine for detecting electronic atomizers, including a feeding mechanism 1, a PPU transport mechanism 2, a secondary positioning mechanism 3, a magnet height detection mechanism 4, a bad discharge mechanism 5, a flipping mechanism 6, an electrical measurement mechanism 7, an airtightness test mechanism 8, a PIN needle detection mechanism 9, a laser marking mechanism 10, and a feeding mechanism 11. The feeding mechanism 1 is composed of a TRAY tray separation mechanism, a TRAY material collection mechanism, and an empty TRAY tray collection mechanism. The TRAY tray separation mechanism is composed of a Z-direction full tray lifting cylinder 105, a full tray in-place sensing optical fiber 106, and a lack of material tray sensing optical fiber 107. The TRAY material collection mechanism is composed of a TRAY tray transport motor 101, a synchronous wheel 102, a synchronous belt 103, a first slide rail 104, an X-direction material collection shift servo motor 110, a Z-direction lifting cylinder 113, and a photoelectric switch. The empty TRAY tray collection mechanism is composed of a Z-direction empty tray lifting cylinder 108 and a full tray sensing optical fiber 109.

[0036] The PPU handling mechanism is composed of a first servo motor 201, a reducer 202, a second slide rail 203, and a photoelectric switch 204. The loading mechanism 1 is set on the leftmost side of the welding rack. After the loading device process is completed, the four-position PPU handling mechanism 2 is used to carry out product handling, which includes the handling flow between six devices; the secondary positioning mechanism 3, the magnet height detection mechanism 4, the defective removal mechanism 5, the flipping mechanism 6, the electrical measurement mechanism 7 and the air tightness testing mechanism 8 are arranged in sequence. The air tightness testing mechanism 8 is located at the end of the first rack. The six-position PPU handling mechanism is located at the second rack, which includes the product handling flow between three devices; the PIN needle detection mechanism 9, the laser marking mechanism 10, and the unloading mechanism 11 are arranged in sequence, and the unloading mechanism 11 is located at the end of the second rack.

[0037] The secondary positioning mechanism 3 is composed of a second servo motor 301, a first coupling 302, a Y-axis KK module 303, a Y-axis shift secondary positioning cylinder 304, and a photoelectric switch.

[0038] The magnet height detection mechanism 4 is composed of a third servo motor 401, a second coupling 402, an X-axis shift KK module 403, and an AOI camera 404.

[0039] The bad material removal mechanism is composed of a waste collector 501.

[0040] The turning mechanism 6 is composed of a rotating cylinder 601, a third coupling 602, a bearing, an upper pressure plate shifting cylinder 603, and a lower pressure plate shifting cylinder.

[0041] The electric measuring mechanism 7 is composed of a fourth servo motor 701, a fourth coupling 702, a locking nut 703, a ball bearing, a proximity sensor, a Z-direction displacement high-pressure detection cylinder 705, a Z-direction displacement high-pressure detection slide cylinder 706, a Y-direction conduction detection displacement slide cylinder 704, and a probe 707.

[0042] The airtightness testing mechanism 8 is composed of a feeding transfer mechanism, a four-axis robot mechanism, an airtightness testing mechanism, and a feeding transfer mechanism. The feeding transfer mechanism is similar to the feeding transfer mechanism, and is composed of a fifth servo motor 803, a second reducer 804, a front flip cylinder 805, a front cover plate cylinder 806, a rear flip cylinder, and a rear cover plate cylinder. The four-axis robot mechanism is composed of a four-axis robot 801 and four sets of pick-and-place clamping claw cylinders 802. The airtightness testing mechanism is composed of a sixth servo motor 807, a fifth coupling 808, a Y-direction shift KK module 809, a photoelectric switch, a Z-direction cover plate lifting cylinder 811, and a Y-direction tightening slide cylinder 810.

[0043] The PIN needle detection mechanism 9 consists of two parts, namely the vertical AOI detection mechanism and the rear AOI detection mechanism. The vertical AOI detection mechanism consists of a Y-axis displacement cylinder, a slide rail, a seventh servo motor 901, a sixth coupling 903, an X-axis KK module 902, a photoelectric switch, and an AOI camera 1 904. The rear AOI detection mechanism consists of an eighth servo motor 905, a coupling, an X-axis KK module, a photoelectric switch, an AOI camera 2 906, and an AOI camera 3 907.

[0044] The laser marking mechanism 10 is composed of a protective cover 1002, a laser machine 1001, and a vacuum blower.

[0045] The unloading mechanism is composed of an empty tray mechanism, a TRAY unloading mechanism, and a full TRAY tray collecting mechanism. The empty tray mechanism is composed of a Z-direction full tray lifting cylinder 1103, an empty tray in-place sensing optical fiber 1105, a lack of material tray sensing optical fiber 1106, and an X-direction tray cylinder 1104. The TRAY unloading mechanism is composed of a TRAY tray transport motor 1101, a synchronous wheel, a synchronous belt 1102, a slide rail, an X-direction material picking and shifting servo motor 1107, a Z-direction lifting cylinder 1110, and a photoelectric switch. The full TRAY tray collecting mechanism is composed of a Z-direction empty tray lifting cylinder 1112. The device has a high degree of automation and high production efficiency, integrates multiple sensing alarms, has stable machine performance, high yield rate, and is simple to operate and easy to adjust.

[0046] Working principle: When the device is in use, the material is first fed through the feeding device (the XYZ shifting device of the feeding device sends the product to the secondary positioning transfer point), and then the four PPUs carry the product in turn (including magnet height detection, defective elimination, flipping, and electrical measurement), and then enter the airtightness detection device (the airtightness of the product is detected by robot transportation), and then through the six-position PPU handling device (including AOI detection, defective elimination, laser marking), and finally enter the unloading mechanism (the product is loaded into the TARY tray).

[0047] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. An automatic machine for detecting electronic atomizers, comprising a feeding mechanism (1), a PPU transport mechanism (2), a secondary positioning mechanism (3), a magnet height detection mechanism (4), a defect removal mechanism (5), a flipping mechanism (6), an electrical measurement mechanism (7), an air tightness test mechanism (8), a PIN needle detection mechanism (9), a laser marking mechanism (10), and a feeding mechanism (11), characterized in that: The loading mechanism (1) is composed of a tray separation mechanism, a tray picking mechanism, and an empty tray collection mechanism. The tray separation mechanism is composed of a Z-direction full tray lifting cylinder (105), a full tray in-position sensing optical fiber (106), and a short tray sensing optical fiber (107). The tray picking mechanism is composed of a tray transport motor (101), a synchronous wheel (102), a synchronous belt (103), a first slide rail (104), an X-direction picking shift servo motor (110), a Z-direction lifting cylinder (113), and a photoelectric switch. The empty tray collection mechanism is composed of a Z-direction empty tray lifting cylinder (108) and a full tray sensing optical fiber (109). The PPU transport mechanism is composed of a first servo motor (201), a reducer (202), a second slide rail (203), and a photoelectric switch (204).

2. The electronic atomizer detection automatic machine according to claim 1, characterized in that: The secondary positioning mechanism (3) is composed of a second servo motor (301), a first coupling (302), a Y-direction KK module (303), a Y-direction shift secondary positioning cylinder (304), and a photoelectric switch.

3. The electronic atomizer detection automatic machine according to claim 1, characterized in that: The magnet height detection mechanism (4) is composed of a third servo motor (401), a second coupling (402), an X-direction shift KK module (403), and an AOI camera (404).

4. The electronic atomizer detection automatic machine according to claim 1, characterized in that: The bad material removal mechanism is composed of a waste collector (501).

5. The electronic atomizer detection automatic machine according to claim 1, characterized in that: The turning mechanism (6) is composed of a rotating cylinder (601), a third coupling (602), a bearing, an upper pressure plate shifting cylinder (603), and a lower pressure plate shifting cylinder.

6. The electronic atomizer detection automatic machine according to claim 1, characterized in that: The electric measuring mechanism (7) is composed of a fourth servo motor (701), a fourth coupling (702), a locking nut (703), a ball bearing, a proximity sensor, a Z-direction displacement high-pressure resistant detection cylinder (705), a Z-direction displacement high-pressure resistant detection slide cylinder (706), a Y-direction conduction detection displacement slide cylinder (704), and a probe (707).

7. The electronic atomizer detection automatic machine according to claim 1, characterized in that: The airtightness testing mechanism (8) is composed of a feeding transfer mechanism, a four-axis robot mechanism, an airtightness testing mechanism, and a feeding transfer mechanism. The feeding transfer mechanism is similar to the feeding transfer mechanism, and both are composed of a fifth servo motor (803), a second reducer (804), a front flip cylinder (805), a front cover plate cylinder (806), a rear flip cylinder, and a rear cover plate cylinder. The four-axis robot mechanism is composed of a four-axis robot (801) and four groups of pick-and-place clamping claw cylinders (802). The airtightness testing mechanism is composed of a sixth servo motor (807), a fifth coupling (808), a Y-direction shift KK module (809), a photoelectric switch, a Z-direction cover plate lifting cylinder (811), and a Y-direction tightening slide cylinder (810).

8. The electronic atomizer detection automatic machine according to claim 1, characterized in that: The PIN needle detection mechanism (9) is composed of two parts, namely a vertical AOI detection mechanism and a rear AOI detection mechanism. The vertical AOI detection mechanism is composed of a Y-axis displacement cylinder, a slide rail, a seventh servo motor (901), a sixth coupling (903), an X-axis KK module (902), a photoelectric switch, and an AOI camera 1 (904). The rear AOI detection mechanism is composed of an eighth servo motor (905), a coupling, an X-axis KK module, a photoelectric switch, an AOI camera 2 (906), and an AOI camera 3 (907).

9. The electronic atomizer detection automatic machine according to claim 1, characterized in that: The laser marking mechanism (10) is composed of a protective cover (1002), a laser machine (1001), and vacuum blowing.

10. The electronic atomizer detection automatic machine according to claim 1, characterized in that: The unloading mechanism (11) is composed of an empty tray mechanism, a tray unloading mechanism, and a full tray collection mechanism. The empty tray mechanism is composed of two Z-direction full tray lifting cylinders (1103), an empty tray in-position sensing optical fiber (1105), two short tray sensing optical fibers (1106), and an X-direction tray cylinder (1104). The tray unloading mechanism is composed of two tray transport motors (1101), a synchronous wheel, two synchronous belts (1102), a slide rail, two X-direction material picking and shifting servo motors (1107), two Z-direction lifting cylinders (1110), and a photoelectric switch. The full tray collection mechanism is composed of two Z-direction empty tray lifting cylinders (1112).

Images