Batch cleaning mechanism for wear-resistant balls
By designing a batch cleaning mechanism of wear-resistant balls, using continuous transmission channels and batch cleaning components, batch cleaning of wear-resistant balls is realized, which solves the problem of large water consumption in existing equipment, improves cleaning efficiency and reduces water resource consumption.
Patent Information
- Application Number
- CN202421001277.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing wear-resistant ball cleaning equipment consumes a lot of water, which cannot effectively reduce water resource consumption.
A wear-resistant ball batch cleaning mechanism is designed, using continuous transmission channels and batch cleaning components. Through the combination of sunken pallet assembly and cleaning box, batch cleaning of wear-resistant balls is realized, reducing water resources consumption.
The water consumption is significantly reduced through batch cleaning, the cleaning efficiency is improved, and the consumption of water resources is reduced.
Smart Images

Figure CN222447444U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wear-resistant ball cleaning equipment and relates to a wear-resistant ball batch cleaning mechanism. Background Art
[0002] After the wear-resistant balls are polished, the metal debris and sand on the surface of the wear-resistant balls need to be cleaned. In the prior art, a cleaning mechanism is provided on the top of the transmission frame, and the wear-resistant balls are cleaned by the cleaning mechanism during the transmission of the wear-resistant balls. However, this cleaning method consumes a lot of water.
[0003] For example, a Chinese patent discloses a wear-resistant steel ball cleaning device [application number: 201821356057.5], which includes a box body, a clean water tank, a connecting rod, an air duct and a supporting plate. A vertical rod is connected through the middle of the interior of the box body, and a placement box is welded to the lower end of the vertical rod. The clean water tank is fixedly installed on the upper left side of the box body, and a detergent tank is fixedly installed on the right side of the clean water tank. Booster pumps are installed inside the clean water tank and the detergent tank, and the connecting rods are fixedly installed at the lower ends of the clean water output pipe and the detergent output pipe respectively. The fixed box is connected to the box body through a cross bar, and the supporting plate is slidably connected to the lower end of the box body. Utility Model Content
[0004] The utility model aims to provide a wear-resistant ball batch cleaning mechanism in view of the above problems.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A wear-resistant ball batch cleaning mechanism comprises a transmission frame, a continuous transmission channel is arranged in the transmission frame, a material blocking assembly is arranged in the continuous transmission channel, a batch cleaning assembly is arranged on the side of the material blocking assembly close to the feeding port of the continuous transmission channel, and the continuous transmission channel is arranged obliquely.
[0007] In the above-mentioned wear-resistant ball batch cleaning mechanism, the batch cleaning component includes a cleaning box fixed on the lower side of the transmission frame, a feed and discharge channel connected to the cleaning box is arranged at the bottom of the continuous transmission channel, a sunken support plate assembly is arranged in the feed and discharge channel, and a cleaning component is also arranged in the cleaning box.
[0008] In the above-mentioned batch cleaning mechanism for wear-resistant balls, the inner wall of the cleaning box is flush with the inner wall of the feed and discharge channel, the sunken support plate assembly includes a sinker plate, the side wall of the sinker plate is against the inner wall of the feed and discharge channel, and the bottom of the cleaning box is provided with a lifting assembly that can drive the sinker plate to move along a direction perpendicular to the transmission direction of the wear-resistant balls in the continuous transmission channel.
[0009] In the above-mentioned wear-resistant ball batch cleaning mechanism, the lifting assembly includes a No. 1 linear drive fixed to the bottom of the cleaning box, and the output shaft end of the No. 1 linear drive is fixedly connected to the sinker plate.
[0010] In the above-mentioned wear-resistant ball batch cleaning mechanism, the bottom of the sinker plate is also fixedly connected with two limit rods arranged parallel to the output shaft of the No. 1 linear drive, and the bottom of the limit rods passes through the cleaning box and slides with the cleaning box.
[0011] In the above-mentioned wear-resistant ball batch cleaning mechanism, drainage holes are correspondingly arranged on the sinking plate and the cleaning box.
[0012] In the above-mentioned wear-resistant ball batch cleaning mechanism, the cleaning component includes four groups of cleaning nozzles respectively arranged on the four inner walls of the cleaning box, each group of cleaning nozzles includes a number of cleaning nozzles distributed in a rectangular array, and a water pipe connected to the cleaning nozzle is fixedly connected to the outside of the cleaning box.
[0013] In the above-mentioned wear-resistant ball batch cleaning mechanism, a plurality of nozzle mounting grooves corresponding to the cleaning nozzles and recessed inwards are arranged on the inner wall of the cleaning box, and the cleaning nozzles are arranged in the nozzle mounting grooves.
[0014] In the above-mentioned wear-resistant ball batch cleaning mechanism, the material blocking assembly includes a material blocking plate and a driving assembly connected to the material blocking plate.
[0015] In the above-mentioned wear-resistant ball batch cleaning mechanism, the driving assembly includes a driver mounting seat fixed to the upper end of the transmission frame, and a No. 2 linear driver is fixedly connected to the driver mounting seat. The output shaft end of the No. 2 linear driver is connected to the baffle plate and can drive the baffle plate to move along a transmission direction perpendicular to the wear-resistant balls in the continuous transmission channel.
[0016] Compared with the existing technology, the advantages of the utility model are:
[0017] 1. The wear-resistant balls can roll in the continuous transmission channel under the action of gravity. When a batch of wear-resistant balls rolls to the material blocking component, the batch of wear-resistant balls can be cleaned in batches through the batch cleaning component. After a batch of wear-resistant balls is cleaned, the material blocking component is opened to allow the wear-resistant balls to be output from the discharge port of the continuous transmission channel. When all the wear-resistant balls have passed through the material blocking component, the material blocking component will close the continuous transmission channel again. At this time, the next batch of wear-resistant balls can be input from the feed port of the continuous transmission channel. The water consumption can be reduced by batch cleaning.
[0018] 2. When the wear-resistant balls roll to the material blocking assembly, the sinking support plate assembly can bring the wear-resistant balls down along the inlet and outlet channels into the cleaning box, and then use the cleaning assembly in the cleaning box to clean the wear-resistant balls in batches. After cleaning, the sinking support plate assembly rises with the wear-resistant balls again, and after opening the material blocking assembly, the cleaned wear-resistant balls continue to roll and be transported along the continuous transmission channel.
[0019] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the structure of the batch cleaning component.
[0022] In the figure, there are transmission frame 1, continuous transmission channel 2, material blocking assembly 3, material inlet 4, batch cleaning assembly 5, cleaning box 6, material inlet and outlet channel 7, sunken support plate assembly 8, sinking plate 9, linear drive No. 10, limit rod 11, drainage hole 12, cleaning nozzle 13, water pipe 14, nozzle mounting groove 15, material blocking plate 16, driver mounting seat 17, and linear drive No. 2 18. DETAILED DESCRIPTION
[0023] like Figure 1 and Figure 2 As shown, a wear-resistant ball batch cleaning mechanism includes a transmission frame 1, a continuous transmission channel 2 is arranged in the transmission frame 1, a material blocking component 3 is arranged in the continuous transmission channel 2, a batch cleaning component 5 is arranged on the side of the material blocking component 3 close to the feeding port 4 of the continuous transmission channel 2, and the continuous transmission channel 2 is arranged at an angle.
[0024] In the utility model, the wear-resistant balls can roll in the continuous transmission channel 2 under the action of gravity. When a batch of wear-resistant balls rolls to the material blocking component, the batch of wear-resistant balls can be batch cleaned by the batch cleaning component 5. After completing the cleaning of a batch of wear-resistant balls, the material blocking component is opened to allow the wear-resistant balls to be output from the discharge port of the continuous transmission channel. When all the wear-resistant balls have passed through the material blocking component, the material blocking component will re-close the continuous transmission channel. At this time, the next batch of wear-resistant balls can be input from the feed port of the continuous transmission channel. The water consumption can be reduced by batch cleaning.
[0025] Specifically, the batch cleaning component 5 includes a cleaning box 6 fixed to the lower side of the transmission frame 1, and the bottom of the continuous transmission channel 2 is provided with an inlet and outlet channel 7 connected to the cleaning box 6, and the inlet and outlet channel 7 is provided with a sinking support plate component 8, and the cleaning component is also provided in the cleaning box 6. When the wear-resistant balls roll to the blocking component, the sinking support plate component can be lowered into the cleaning box along the inlet and outlet channel with the wear-resistant balls, and then the cleaning component in the cleaning box is used to clean the wear-resistant balls in batches. After the cleaning is completed, the sinking support plate component rises with the wear-resistant balls again, and after the blocking component is opened, the cleaned wear-resistant balls continue to roll and transport along the continuous transmission channel.
[0026] Specifically, the inner wall of the cleaning box 6 is flush with the inner wall of the inlet and outlet channel 7, the sinking support plate assembly 8 includes a sinking plate 9, the side wall of the sinking plate 9 is against the inner wall of the inlet and outlet channel 7, and the bottom of the cleaning box 6 is provided with a lifting assembly that can drive the sinking plate 9 to move along the transmission direction perpendicular to the wear-resistant balls in the continuous transmission channel 2, and the lifting assembly includes a No. 1 linear drive 10 fixed to the bottom of the cleaning box 6, and the output shaft end of the No. 1 linear drive 10 is fixedly connected to the sinking plate 9. The No. 1 linear drive 10 can drive the sinking plate 9 to move back and forth along the inlet and outlet channel 7, so that the wear-resistant balls blocked on the sinking plate can be lowered into the cleaning box.
[0027] Those skilled in the art should understand that the first linear drive may be an oil cylinder, an air cylinder or a linear motor, etc.
[0028] Preferably, two limit rods 11 are fixedly connected to the bottom of the sinking plate 9 and are arranged parallel to the output shaft of the first linear drive 10. The bottom of the limit rods 11 passes through the cleaning box 6 and slides with the cleaning box 6. The limit rods can limit the sinking plate when it moves.
[0029] Specifically, the sinking plate 9 and the cleaning box 6 are provided with drainage holes 12 correspondingly. The sewage, debris, gravel, etc. after cleaning can be discharged from the cleaning box through the drainage holes.
[0030] Specifically, the cleaning assembly includes four groups of cleaning nozzles 13 respectively arranged on the four inner walls of the cleaning box 6, each group of cleaning nozzles 13 includes a plurality of cleaning nozzles 13 distributed in a rectangular array, and a water pipe 14 connected to the cleaning nozzles 13 is fixedly connected to the outside of the cleaning box 6. The wear-resistant balls in the cleaning box can be cleaned simultaneously by the cleaning nozzles arranged on the four inner walls of the cleaning box.
[0031] Specifically, the inner wall of the cleaning box 6 is provided with a plurality of nozzle mounting grooves 15 corresponding to the cleaning nozzles 13 and recessed inwardly, and the cleaning nozzles 13 are arranged in the nozzle mounting grooves 15. The nozzle mounting grooves can prevent the cleaning nozzles from interfering or colliding with the sinker plate or the wear-resistant balls.
[0032] Specifically, the material blocking assembly 3 includes a material blocking plate 16 and a driving assembly connected to the material blocking plate 16, and the driving assembly includes a driver mounting seat 17 fixed to the upper end of the transmission frame 1, and a No. 2 linear driver 18 is fixedly connected to the driver mounting seat 17, and the output shaft end of the No. 2 linear driver 18 is connected to the material blocking plate 16 and can drive the material blocking plate 16 to move along a direction perpendicular to the transmission direction of the wear-resistant balls in the continuous transmission channel 2. The No. 2 linear driver can drive the material blocking plate 16 to move so that the wear-resistant balls in the continuous transmission channel can be blocked or not.
[0033] Those skilled in the art should understand that the second linear drive may be an oil cylinder, an air cylinder or a linear motor, etc.
[0034] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0035] Although this article makes more frequent use of the transmission rack 1, continuous transmission channel 2, material baffle assembly 3, material inlet 4, batch cleaning assembly 5, cleaning box 6, material inlet and outlet channel 7, sunken support plate assembly 8, sinking plate 9, linear drive No. 1 10, limit rod 11, drainage hole 12, cleaning nozzle 13, water pipe 14, nozzle mounting groove 15, material baffle plate 16, driver mounting seat 17, linear drive No. 2 18, etc., these terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.
Claims
1. A wear-resistant ball batch cleaning mechanism, comprising a transmission frame (1), characterized in that: The transmission frame (1) is provided with a continuous transmission channel (2), the continuous transmission channel (2) is provided with a material blocking component (3), the material blocking component (3) is provided with a batch cleaning component (5) on the side close to the material inlet (4) of the continuous transmission channel (2), and the continuous transmission channel (2) is arranged at an angle.
2. The wear-resistant ball batch cleaning mechanism according to claim 1, characterized in that: The batch cleaning component (5) comprises a cleaning box (6) fixed to the lower side of the transmission frame (1); a material inlet and outlet channel (7) connected to the cleaning box (6) is arranged at the bottom of the continuous transmission channel (2); a sinking support plate component (8) is arranged in the material inlet and outlet channel (7); and a cleaning component is also arranged in the cleaning box (6).
3. The wear-resistant ball batch cleaning mechanism according to claim 2, characterized in that: The inner wall of the cleaning box (6) is flush with the inner wall of the feed and discharge channel (7), the sunken support plate assembly (8) includes a sinking plate (9), the side wall of the sinking plate (9) is against the inner wall of the feed and discharge channel (7), and the bottom of the cleaning box (6) is provided with a lifting assembly capable of driving the sinking plate (9) to move in a direction perpendicular to the transmission direction of the wear-resistant balls in the continuous transmission channel (2).
4. The wear-resistant ball batch cleaning mechanism according to claim 3 is characterized in that: The lifting assembly comprises a linear drive (10) fixed at the bottom of the cleaning box (6), and the output shaft end of the linear drive (10) is fixedly connected to the sinking plate (9).
5. The wear-resistant ball batch cleaning mechanism according to claim 4, characterized in that: The bottom of the sinking plate (9) is also fixedly connected with two limit rods (11) arranged parallel to the output shaft of the first linear drive (10); the bottom of the limit rods (11) passes through the cleaning box (6) and is slidably matched with the cleaning box (6).
6. The wear-resistant ball batch cleaning mechanism according to claim 3, characterized in that: The sinking plate (9) and the cleaning box (6) are provided with drainage holes (12) correspondingly.
7. The wear-resistant ball batch cleaning mechanism according to any one of claims 2 to 6, characterized in that: The cleaning assembly comprises four groups of cleaning nozzles (13) respectively arranged on four inner walls of a cleaning box (6), each group of cleaning nozzles (13) comprises a plurality of cleaning nozzles (13) distributed in a rectangular array, and a water pipe (14) connected to the cleaning nozzles (13) is fixedly connected to the outside of the cleaning box (6).
8. The wear-resistant ball batch cleaning mechanism according to claim 7, characterized in that: The inner wall of the cleaning box (6) is provided with a plurality of nozzle mounting grooves (15) which correspond one-to-one to the cleaning nozzles (13) and are recessed inwardly, and the cleaning nozzles (13) are arranged in the nozzle mounting grooves (15).
9. The wear-resistant ball batch cleaning mechanism according to any one of claims 1 to 6, characterized in that: The material blocking assembly (3) comprises a material blocking plate (16) and a driving assembly connected to the material blocking plate (16).
10. The wear-resistant ball batch cleaning mechanism according to claim 9, characterized in that: The driving assembly comprises a driver mounting seat (17) fixed to the upper end of the transmission frame (1), a second linear driver (18) being fixedly connected to the driver mounting seat (17), an output shaft end of the second linear driver (18) being connected to a baffle plate (16) and capable of driving the baffle plate (16) to move along a transmission direction perpendicular to the wear-resistant balls in the continuous transmission channel (2).
Citation Information
Patent Citations
Wear -resisting steel ball belt cleaning device
CN208772006U