Surface cleaning device for diamond compact processing

By designing a diamond composite sheet cleaning device with a placement plate with multiple grooves and holes, the problem of unclear cleaning of diamond composite sheets in the prior art is solved, and efficient cleaning of all sheets and effective discharge of pollutants is achieved. .

CN222447510UActive Publication Date: 2025-02-11SICHUAN JIARUI TECH CO LTD
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Patent Information

Application Number
CN202420187647.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-02-11
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

In the prior art, cleaning a batch of diamond composite sheets simultaneously leads to the problem of unclear cleaning of some diamond composite sheets.

Method used

Design a surface cleaning device for processing diamond composite sheets, including a first cleaning box, two clamps and a placement plate, with multiple grooves and holes on the placement plate, and the diamond composite sheets can be placed separately to avoid Stack and improve the cleaning effect through ultrasonic devices and waste collection mechanisms.

Benefits of technology

By placing diamond composite sheets separately, we ensure that all sheets can be cleaned. The hole design facilitates the leakage of residual metals and pollutants, prevents secondary pollution, and improves the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface cleaning device for diamond compact machining, the surface cleaning device for diamond compact machining comprises a first cleaning box, two clamping pieces and a placing plate, the first cleaning box is arranged in the horizontal direction, the two clamping pieces are oppositely arranged on the inner side wall of the first cleaning box, and the placing plate is connected between the two clamping pieces; the upper surface of the placing plate is provided with a plurality of grooves, and the bottom of each groove is provided with a plurality of holes. According to the surface cleaning device for diamond compact processing provided by the embodiment of the invention, the plurality of grooves are formed in the placing plate, so that diamond compacts can be placed independently, the situation that parts of the diamond compacts are stacked together in a conventional cleaning device is avoided, all the diamond compacts can be cleaned up, and the service life of the diamond compacts is prolonged. And a plurality of holes are formed in the bottom of the groove, so that residual metal and other pollutants generated after cleaning can flow out of the groove conveniently, secondary pollution to the diamond compact is prevented, and the cleaning effect is improved.
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Description

Technical Field

[0001] The present application relates to the field of cleaning devices, and in particular to a surface cleaning device for processing diamond composite sheets. Background Art

[0002] Diamond composite sheets have both the high hardness, high wear resistance and thermal conductivity of diamond, and the strength and impact toughness of cemented carbide. They are made by sintering diamond micropowder and cemented carbide substrate under ultra-high pressure and high temperature conditions. They are ideal materials for manufacturing cutting tools, drilling bits and other wear-resistant tools. During the preparation process of diamond composite sheets, residual metal will remain in the gaps between diamond particles, and these residual metals will aggravate the graphitization or oxidation of the diamond composite sheets during use. Therefore, the diamond composite sheets need to be cleaned with a cleaning device.

[0003] At present, electrolysis and acid leaching are mostly used to clean residual metals. Generally, a batch of diamond composite sheets are cleaned at the same time, which easily causes some diamond composite sheets to pile up together, resulting in incomplete cleaning. Utility Model Content

[0004] The main purpose of the present application is to provide a surface cleaning device for diamond composite sheet processing, aiming to solve the technical problem in the prior art that a batch of diamond composite sheets are cleaned simultaneously, resulting in some diamond composite sheets not being cleaned thoroughly.

[0005] To achieve the above-mentioned purpose, the present application provides a surface cleaning device for processing diamond composite sheets, including a first cleaning box, two clamping and placing plates, wherein the first cleaning box is arranged in a horizontal direction; the two clamping members are relatively arranged on the inner wall of the first cleaning box; the placing plate is connected between the two clamping members, and a plurality of grooves are arranged on the upper surface of the placing plate, and a plurality of holes are opened at the bottom of each groove.

[0006] Optionally, the surface cleaning device for processing diamond composite sheets further comprises: an ultrasonic device, which is arranged on the outside of the bottom of the first cleaning box.

[0007] Optionally, a dirt collecting mechanism is provided inside the first cleaning box, the dirt collecting mechanism is provided on the inner side of the bottom of the first cleaning box, and the dirt collecting mechanism is provided below the placement plate and opposite to the placement plate.

[0008] Optionally, the dirt collecting mechanism includes: a funnel, which is arranged at the bottom of the placement plate and is open toward the placement plate; a dirt collecting box, which is arranged on the inner side of the bottom of the first cleaning box; and a guide pipe, which connects the funnel and the dirt collecting box.

[0009] Optionally, a second cleaning box is arranged on one side of the first cleaning box, and the second cleaning box at least has a hollow inner cavity, and a dryer is arranged in the inner cavity.

[0010] Optionally, an electric heater is provided on the inner side of the first cleaning box, and the electric heater is located above the clamping member.

[0011] Optionally, the radial dimension of the groove is greater than the radial dimension of the diamond compact.

[0012] Optionally, a plurality of protrusions are provided on the bottom surface of the groove.

[0013] Optionally, the second cleaning box includes: a drying chamber, which is arranged on one side of the first cleaning box, and a dryer is arranged in the inner cavity of the drying chamber; a water washing chamber, which is arranged below the drying chamber, and a partition is arranged between the water washing chamber and the drying chamber, and a pipe is arranged on the side wall of the water washing chamber away from the first cleaning box.

[0014] Optionally, the placement plate is placed in a horizontal direction, a pressing plate is arranged on the top of the placement plate, and a plurality of through holes are arranged through the pressing plate.

[0015] The surface cleaning device for processing diamond composite sheets provided in the embodiment of the present application provides a plurality of grooves inside the placement plate so that the diamond composite sheets can be placed individually, thereby avoiding the situation in which some diamond composite sheets are partially stacked together in conventional cleaning devices, so that all diamond composite sheets can be cleaned, and a plurality of holes are provided at the bottom of the grooves to facilitate the residual metal and other contaminants cleaned to flow out of the grooves, thereby preventing secondary contamination of the diamond composite sheets and further improving the cleaning effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the cross-sectional structure of an embodiment of the present application;

[0017] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the present application;

[0018] Figure 3 In the embodiment of this application Figure 1 A partial enlarged view of

[0019] Figure 4 In the embodiment of this application Figure 1 Top view of the pressure plate in .

[0020] In the figure: 1. first cleaning box; 2. clamping member; 3. placing plate; 31. groove; 5. ultrasonic device; 6. dirt collecting mechanism; 61. funnel; 62. dirt collecting box; 63. guide tube; 7. pressing plate; 8. second cleaning box; 81. washing chamber; 82. drying chamber; 9. electric heater; 10. sealing cover; 11. through hole; 12. diamond composite sheet; 13. pipeline; 14. dryer; 15. protrusion; 17. partition.

[0021] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0024] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0026] Reference Figure 1 and Figure 2The first embodiment of the present application provides a surface cleaning device for processing a diamond composite sheet, comprising a first cleaning box 1, two clamping members 2 and a placing plate 3, wherein the first cleaning box 1 is arranged in a horizontal direction, the two clamping members 2 are relatively arranged on the inner wall of the first cleaning box 1, the placing plate 3 is connected between the two clamping members 2, and a plurality of grooves 31 are arranged on the upper surface of the placing plate 3, and a plurality of holes are opened at the bottom of each groove 31.

[0027] The surface cleaning device for diamond composite sheet processing provided in the embodiment of the present application provides a plurality of grooves 31 inside the placement plate 3 so that the diamond composite sheets 12 can be placed individually, thereby avoiding the situation in which the diamond composite sheets 12 are partially stacked together in conventional cleaning devices, so that all the diamond composite sheets 12 can be cleaned, and a plurality of holes are provided at the bottom of the grooves 31 to facilitate the residual metal and other pollutants cleaned to flow out of the grooves 31, thereby preventing secondary pollution to the diamond composite sheets 12, and further enhancing the cleaning effect of the device.

[0028] like Figure 2 As shown, in an exemplary embodiment, the surface cleaning device for diamond compact processing may further include an ultrasonic device 5 , which is disposed outside the bottom of the first cleaning box 1 .

[0029] Specifically, the ultrasonic device 5 may include an ultrasonic generator and an ultrasonic transducer, and the ultrasonic generator and the ultrasonic transducer are connected by a cable. The ultrasonic transducer can convert electrical signals into sound wave signals, which can be used in the fields of ultrasonic detection, imaging, cleaning, etc., and the ultrasonic generator can be used as a device to generate ultrasonic signals, which can be used in the fields of research and manufacturing. In this exemplary embodiment, the ultrasonic device 5 formed by using the ultrasonic generator and the ultrasonic transducer can emit ultrasonic waves into the first cleaning box 1, thereby ultrasonically cleaning the diamond composite sheet 12.

[0030] It should be noted that the ultrasonic generator generally outputs a high-frequency AC signal, and the input end of the ultrasonic transducer needs to provide a specific voltage and frequency to work. Connecting the ultrasonic generator directly to the ultrasonic transducer not only fails to emit high-quality sound wave signals, but may also damage the equipment. Therefore, this application connects the ultrasonic generator to the ultrasonic transducer through a specific cable, and sets it according to the corresponding voltage and frequency parameters to ensure that the ultrasonic transducer works normally and generates high-quality sound wave signals, so that the ultrasonic device 5 can work normally.

[0031] like Figure 1 As shown, in an exemplary embodiment, a dirt collecting mechanism 6 may be provided inside the first cleaning box 1 , and the dirt collecting mechanism 6 is provided on the inner side of the bottom of the first cleaning box 1 , and the dirt collecting mechanism 6 is provided below the placement plate 3 and opposite to the placement plate 3 .

[0032] The pollutant collecting mechanism 6 is used to collect pollutants generated during the cleaning process of the diamond composite sheet 12. Figure 1 As shown, the pollutant collecting mechanism 6 may include a funnel 61, a pollutant collecting box 62 and a guide pipe 63, wherein the funnel 61 is arranged at the bottom of the placing plate 3 and is open toward the placing plate 3, the pollutant collecting box 62 is arranged at the bottom inner side of the first cleaning box 1, and the guide pipe 63 connects the funnel 61 and the pollutant collecting box 62. Pollutants generated by the diamond composite sheet 12 during the cleaning process can flow into the funnel 61 through the multiple holes opened at the bottom of the groove 31, then enter the guide pipe 63 through the funnel 61, and finally flow into the inside of the pollutant collecting box 62, thereby realizing the collection of pollutants.

[0033] like Figure 1 As shown, in the exemplary embodiment, a second cleaning box 8 is disposed on one side of the first cleaning box 1, and the second cleaning box 8 has at least a hollow inner cavity, and a dryer 14 is disposed in the inner cavity.

[0034] Specifically, the second cleaning box 8 can be used to wash and dry the diamond composite plate 12. Exemplarily, the second cleaning box 8 may include a drying chamber 82 and a water washing chamber 81, wherein the drying chamber 82 is arranged on one side of the first cleaning box 1, and a dryer 14 is arranged in the inner cavity of the drying chamber 82. The water washing chamber 81 is arranged below the drying chamber 82, and a partition 17 is arranged between the water washing chamber 81 and the drying chamber 82. A pipe 13 is penetrated on the side wall of the water washing chamber 81 away from the first cleaning box 1.

[0035] In this way, clean water is added to the washing chamber 81 to further clean the pickled diamond composite sheet 12, which is beneficial to the surface cleanliness of the diamond composite sheet 12. Then, the diamond composite sheet 12 is taken out through the partition 17 and placed in the drying chamber 82 for drying to prevent the metal composite sheet 12 from rusting due to moisture.

[0036] In this exemplary embodiment, in order to facilitate the placement and removal of the diamond composite sheet 12, openings and sealing structures cooperating with the openings can be provided on the side walls of the water washing chamber 81 and the drying chamber 82. For example, the sealing structure on the water washing chamber 81 can be opened, and the diamond composite sheet 12 after acid washing can be placed in the water washing chamber 81 for cleaning. After the acid washing is completed, the diamond composite sheet 12 is taken out of the sealing structure on the water washing chamber 81, and then the sealing structure on the water washing chamber 81 is closed. At this time, the sealing structure on the drying chamber 82 can be opened to place the diamond composite sheet 12 therein for drying. After the drying is completed, the diamond composite sheet 12 is taken out, and finally the sealing structure on the drying chamber 82 is closed.

[0037] It can be seen that in this exemplary embodiment, the diamond composite sheet 12 after acid washing can be further cleaned by the second cleaning box 8, which is beneficial to the surface cleanliness of the diamond composite sheet 12, and the diamond composite sheet 12 is dried after water washing to ensure the dryness of the surface of the diamond composite sheet 12.

[0038] refer to Figure 1 In an exemplary embodiment, an electric heater 9 may be provided inside the first cleaning box 1 , and the electric heater 9 is located above the clamping member 2 .

[0039] Specifically, the electric heater 9 heats the first cleaning box 1 before using the ultrasonic device, which is beneficial for ultrasonic cleaning.

[0040] In this exemplary embodiment, pickling liquid can be added to the first cleaning box 1 to pickle the diamond composite sheet 12 before use. A cover 10 is provided on the top of the first cleaning box 1 to increase the sealing performance and make the heating effect of the electric heater 9 better.

[0041] refer to Figure 3 In an exemplary embodiment, the radial dimension of the groove 31 may be larger than the radial dimension of the diamond composite sheet 12, ensuring that the diamond composite sheet 12 can be placed in the groove 31. Of course, it should be noted that in the embodiment of the present application, the radial dimension of the groove 31 should be adapted to the radial dimension of the diamond composite sheet 12, so that the groove 31 can just hold the diamond composite sheet 12.

[0042] refer to Figure 3 In an exemplary embodiment, a plurality of protrusions 15 are provided on the bottom surface of the groove 31, so that a gap can be provided between the diamond composite sheet 12 and the bottom surface of the groove 31, so that pollutants generated by the diamond composite sheet 12 during the cleaning process can flow through the gap to the plurality of holes opened at the bottom of the groove 31, ensuring that the pollutants can be discharged from the groove 31 through the plurality of holes, thereby preventing secondary contamination of the diamond composite sheet and improving the cleaning effect.

[0043] refer to Figure 3 and Figure 4 In the exemplary embodiment, the placement plate 3 is placed in the horizontal direction, a pressing plate 7 is arranged on the top of the placement plate 3, and a plurality of through holes 11 are arranged through the pressing plate 7.

[0044] Among them, the pressure plate 7 is arranged on the top of the placement plate 3 to block and limit the diamond composite sheet 12 placed in the groove 31, so that the diamond composite sheet 12 can be stably placed in the groove 31 and prevent the diamond composite sheet 12 from floating out of the groove 31, thereby ensuring the cleaning effect of the diamond composite sheet 12.

[0045] For example, the weight of the pressing plate 7 can be adjusted so that the weight of the pressing plate 7 can ensure that the pressing plate 7 does not move after the pickling liquid is poured into the first cleaning tank 1. The plurality of through holes 11 provided through the pressing plate 7 can allow the pickling liquid to enter the groove 31 through the through holes 11.

[0046] In actual use, different diamond composite sheets 12 are placed separately into different grooves 4, and then the pressing plate 10 is pressed on the placing plate 3, and then the pickling liquid is added to the placing plate 3 and the placing plate 3 is immersed. Then the electric heater 9 can be energized to heat it through the electric heater 9, and the ultrasonic generator is started. The ultrasonic transducer emits ultrasonic waves to ultrasonically clean the diamond composite sheet 12 to remove residual metal and dirt on the diamond composite sheet 12. After the ultrasonic cleaning is completed, the placing plate 3 is taken out and immersed in a water washing chamber 81 filled with clean water for cleaning. Finally, the diamond composite sheet 12 is taken out and placed in a drying chamber 82 for drying.

[0047] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A surface cleaning device for diamond composite sheet processing, characterized in that: include: A first cleaning box (1) is arranged in a horizontal direction; Two clamping members (2) are arranged opposite to each other on the inner side wall of the first cleaning box (1); A placement plate (3) connected between the two clamping members (2), wherein a plurality of grooves (31) are provided on the upper surface of the placement plate (3), and a plurality of holes are provided at the bottom of each of the grooves (31); A dirt collecting mechanism (6) is provided inside the first cleaning box (1), the dirt collecting mechanism (6) is arranged on the inner side of the bottom of the first cleaning box (1), and the dirt collecting mechanism (6) is arranged below the placement plate (3) and opposite to the placement plate (3); The dirt collecting mechanism (6) comprises: A funnel (61) is arranged at the bottom of the placement plate (3) and is open toward the placement plate (3); A dirt collecting box (62) is arranged inside the bottom of the first cleaning box (1); A flow guide pipe (63) connecting the funnel (61) and the dirt collecting box (62); The bottom surface of the groove (31) is provided with a plurality of protrusions (15).

2. The surface cleaning device for processing a diamond composite sheet according to claim 1, characterized in that: The surface cleaning device for diamond composite sheet processing also includes: An ultrasonic device (5), wherein the ultrasonic device (5) is arranged on the outside of the bottom of the first cleaning box (1).

3. The surface cleaning device for diamond composite sheet processing according to claim 1, characterized in that: A second cleaning box (8) is arranged on one side of the first cleaning box (1); the second cleaning box (8) has at least a hollow inner cavity, and a drying machine (14) is arranged in the inner cavity.

4. The surface cleaning device for diamond compact processing according to claim 1, characterized in that: An electric heater (9) is provided on the inner side of the first cleaning box (1), and the electric heater (9) is located above the clamping member (2).

5. The surface cleaning device for diamond compact processing according to claim 1, characterized in that: The radial dimension of the groove (31) is greater than the radial dimension of the diamond composite sheet (12).

6. The surface cleaning device for diamond compact processing according to claim 3, characterized in that: The second cleaning box (8) comprises: A drying chamber (82) is arranged on one side of the first cleaning box (1), and the inner cavity of the drying chamber (82) is provided with the drying machine (14); A water washing chamber (81) is arranged below the drying chamber (82), and a partition (17) is arranged between the water washing chamber (81) and the drying chamber (82). A pipe (13) is provided through a side wall of the water washing chamber (81) away from the first cleaning box (1).

7. The surface cleaning device for diamond compact processing according to claim 1, characterized in that: The placement plate (3) is placed in a horizontal direction, a pressing plate (7) is arranged on the top of the placement plate (3), and a plurality of through holes (11) are arranged through the pressing plate (7).