Output shaft end machining equipment for brushless motor production

Abstract

The utility model relates to the technical field of brushless motor production, in particular to output shaft end machining equipment for brushless motor production, which comprises a three-jaw chuck, a guide rail, a relying mechanism, a limiting mechanism and a cutter component. The limiting mechanism and the tool assembly are installed on the upper surface of the guide rail, the limiting mechanism comprises an installation strip, a clamping strip and a clamping strip, when the output shaft end machining equipment for brushless motor production is used for clamping an output shaft, the clamping depth can be fixed, the operation position of a tool is limited, and the machining efficiency is improved. Therefore, it is guaranteed that the length of the machined output shaft is the rated length, multiple times of clamping and measuring are not needed, chamfering work can be synchronously completed after the shaft end is cut, a tool does not need to be replaced, the operation height of the tool is limited, the contact size of a chamfering cutting edge and the end of the output shaft is guaranteed, the chamfering size is uniform, machining is convenient, and the workpiece consistency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of brushless motor production, in particular to output shaft end processing equipment for brushless motor production. Background Art

[0002] The brushless DC motor consists of a motor body and a driver, and is a typical mechatronics product. Since the brushless DC motor is operated in an automatic manner, it does not require an additional starting winding on the rotor like a synchronous motor that starts under heavy load under variable frequency speed regulation, nor does it produce oscillation and loss of step when the load changes suddenly.

[0003] The output shaft of the brushless motor is a smooth cylindrical shaft. During the cutting process, in order to reserve sufficient processing allowance, the cutting length is generally slightly longer than the finished product length. Therefore, the allowance at the end needs to be cut off during the production process, and its roughness needs to be guaranteed. The end of the bar also needs to be chamfered. In the existing processing process, the end of the output shaft needs to be cut and chamfered, and the output shaft needs to be measured multiple times during processing to ensure the processing size, and the chamfer width cannot be effectively guaranteed. Therefore, shaft end processing equipment is required to ensure the processing length while achieving rapid chamfering. Utility Model Content

[0004] The utility model aims at the defects in the prior art and provides an output shaft end processing device for producing a brushless motor.

[0005] The utility model is realized through the following technical solutions:

[0006] The tool assembly is installed on the upper surface of the guide rail, the limiting mechanism comprises a mounting strip, a clamping strip and a clamping strip, the clamping strip is fixed to the bottom of the mounting strip, and the clamping strip is installed at both ends of the mounting strip. The tool assembly comprises a sliding seat, a connecting plate, a control screw, an adjusting seat, a tool mounting seat, a tool, a pressing plate, a handle and a limiting screw. The sliding seat is clamped on the surface of the guide rail, the connecting plate is fixed at both ends of the upper surface of the sliding seat, the control screw is movably connected between the connecting plates, the adjusting seat is connected to the control screw by a thread, a mounting groove is provided on one side of the adjusting seat, the tool mounting seat is clamped in the mounting groove on one side of the adjusting seat, the tool is installed on one side of the tool mounting seat through the pressing plate, the handle is fixedly arranged on the back of the tool mounting seat, and the limiting screw is installed on the top of the tool mounting seat.

[0007] In a preferred embodiment of the utility model, the relying mechanism includes a limit socket and a cover ring, the limit socket is clamped inside one end of the three-jaw chuck, a slot matching the edge of the limit socket is opened inside one end of the three-jaw chuck, the cover ring is fixed to the back of the three-jaw chuck by screws, and the inner side of the cover ring is in contact with the back of the limit socket;

[0008] In a preferred embodiment of the utility model, a limit slot is provided on one side of the limit socket;

[0009] The mechanism is relied upon to select the limit socket according to the size of the output shaft to be processed. After selecting a suitable limit socket for installation, the cover ring is installed for effective clamping and fixing. When the output shaft is installed, one end thereof contacts the bottom of the limit slot in the middle of the limit socket to ensure the depth of the output shaft extending into the three-jaw chuck.

[0010] In a preferred embodiment of the utility model, the two ends of the clamping strip and the inner side of the clamping strip are provided with clamping grooves that match the guide rail, and the outer side of the clamping strip and the inner side of the clamping strip are tightly fitted with the two sides of the guide rail respectively;

[0011] After being fixedly installed by the bottom clamping strip of the mounting strip of the limiting mechanism and the clamping strips on both sides, the clamping strips and the clamping strips will be firmly fixed on the surface of the track, thereby ensuring the limitation when the tool assembly moves, thereby ensuring the length requirement of the processed output shaft.

[0012] In a preferred embodiment of the utility model, one end of the handle passes through and extends to the outside of one side of the adjustment seat, the vertical section of the front end of the handle is a square structure, and the vertical section of the rear end is a circular structure. A slide groove that matches the square structure of the front end of the handle is provided on the back of the adjustment seat, and the bottom end of the limit screw passes through and extends to the top inner side of the slide groove on the back of the adjustment seat;

[0013] After rotating the limit knob so that its bottom end is located at the appropriate depth in the slide groove on the surface of the adjustment seat, the lifting distance of the handle to the tool mounting seat can be controlled, so that after the end is effectively cut, the cutting depth of the chamfering edge at the bottom of the tool and the edge of the shaft end can be controlled to ensure the chamfering size.

[0014] In a preferred embodiment of the utility model, the top of the tool is provided with a cutting edge, and the bottom of the tool is provided with a chamfering edge.

[0015] The beneficial effects of the utility model are:

[0016] When clamping the output shaft, the output shaft end processing equipment for brushless motor production can fix the clamping depth and limit the tool running position, thereby ensuring that the processed output shaft length is the rated length, without the need for multiple clamping and measurement. The chamfering work can be completed synchronously after the shaft end is cut, without the need to replace the tool, and the tool running height is limited, thereby ensuring the contact size between the chamfering edge and the output shaft end, ensuring uniform chamfering dimensions, convenient processing, and high workpiece consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the output shaft end processing equipment for brushless motor production of the utility model;

[0018] Figure 2 It is a schematic diagram of the main structure of the output shaft end processing equipment for brushless motor production of the utility model;

[0019] Figure 3 It is a top view structural schematic diagram of the output shaft end processing equipment for brushless motor production of the utility model;

[0020] Figure 4 It is a schematic diagram of the supporting mechanism of the output shaft end processing equipment for brushless motor production of the utility model;

[0021] Figure 5 It is a schematic diagram of the structure of the limiting mechanism and the tool assembly of the output shaft end processing equipment for the brushless motor production of the utility model;

[0022] Figure 6 The utility model is a schematic diagram of the back structure of the tool assembly of the output shaft end processing equipment for brushless motor production.

[0023] In the figure: 1. three-jaw chuck; 2. guide rail; 3. supporting mechanism; 31. limit socket; 32. cover ring; 4. limit mechanism; 41. mounting strip; 42. clamping strip; 43. clamping strip; 5. tool assembly; 51. sliding seat; 52. connecting plate; 53. control screw; 54. adjusting seat; 55. tool mounting seat; 56. tool; 57. pressure plate; 58. handle; 59. limit screw. DETAILED DESCRIPTION

[0024] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more specific definition of the protection scope of the present invention. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., are only for reference to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, rather than to limit the present invention.

[0025] like Figure 1-6 The output shaft end processing equipment for brushless motor production shown in the figure comprises a three-jaw chuck 1, a guide rail 2, a relying mechanism 3, a limiting mechanism 4 and a tool assembly 5, wherein the relying mechanism 3 is installed inside one end of the three-jaw chuck 1, the limiting mechanism 4 and the tool assembly 5 are installed on the upper surface of the guide rail 2, the limiting mechanism 4 comprises a mounting strip 41, a clamping strip 42 and a clamping strip 43, the clamping strip 42 is fixed to the bottom of the mounting strip 41, the clamping strip 43 is installed at both ends of the mounting strip 41, the tool assembly 5 comprises a sliding seat 51, a connecting plate 52, a control screw 53, an adjusting seat 54, a tool mounting seat 55, a tool The tool 56, the pressure plate 57, the handle 58 and the limit screw 59, the sliding seat 51 is clamped on the surface of the guide rail 2, the connecting plate 52 is fixed to the two ends of the upper surface of the sliding seat 51, the control screw 53 is movably connected between the connecting plates 52, the adjusting seat 54 is connected to the control screw 53 through a thread, a mounting groove is provided on one side of the adjusting seat 54, the tool mounting seat 55 is clamped in the mounting groove on one side of the adjusting seat 54, the tool 56 is installed on one side of the tool mounting seat 55 through the pressure plate 57, the handle 58 is fixedly set on the back of the tool mounting seat 55, and the limit screw 59 is installed on the top of the tool mounting seat 55.

[0026] The cam 32 is provided with a screw thread on the top of the adjusting plate 54 so that the adjusting plate 54 can be easily locked to the stopper 32, and the cam 32 can be easily locked to the stopper 32.

[0027] In this embodiment, first, a suitable limit socket 31 is selected according to the size of the brushless motor output shaft to be processed and the depth of the output shaft inserted into the three-jaw chuck 1. After the limit socket 31 is clamped into the internal groove at one end of the three-jaw chuck 1, the cover ring 32 is installed to limit and fix the limit socket 31 to avoid loosening caused by multiple installations of the output shaft and affecting the processing size. Subsequently, the three-jaw chuck 1 is installed, and the limit mechanism 4 is installed according to the processing size of the output shaft to limit the tool 56 to ensure the processing position of the tool 56 and the output shaft end. The clamping strip 42 is installed at the bottom of the mounting strip 41, and the clamping strip 43 is installed on both sides of the mounting strip 41. After determining the installation position, tighten them to achieve the clamping guide rail 2 on the outer side of the clamping strip 42 and the inner side of the clamping strip 43, thereby achieving the limitation of the tool assembly 5.

[0028] The tool 56 is then moved to the top of the slide seat 51 and the tool 56 is moved to the bottom of the slide seat 51 and the tool 56 is moved to the bottom of the slide seat 51 and the tool 56 is moved to the top ...

[0029] It should be noted that the parts not covered in the present invention are the same as the prior art or can be implemented by the prior art; the various drives in the present invention can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, motors, etc. in combination with connecting rods, guide rods, etc., and are not limited to the description in the specification and the structures in the drawings.

[0030] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0031] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. An output shaft end processing device for brushless motor production, comprising a three-jaw chuck (1), a guide rail (2), a supporting mechanism (3), a limiting mechanism (4) and a tool assembly (5), characterized in that: The supporting mechanism (3) is installed inside one end of the three-jaw chuck (1), and the limiting mechanism (4) and the tool assembly (5) are installed on the upper surface of the guide rail (2); The limiting mechanism (4) comprises a mounting strip (41), a clamping strip (42) and a clamping strip (43), wherein the clamping strip (42) is fixed to the bottom of the mounting strip (41), and the clamping strip (43) is installed at both ends of the mounting strip (41); The tool assembly (5) comprises a sliding seat (51), a connecting plate (52), a control screw (53), an adjusting seat (54), a tool mounting seat (55), a tool (56), a pressing plate (57), a handle (58) and a limiting screw (59); the sliding seat (51) is clamped on the surface of the guide rail (2); the connecting plate (52) is fixed at both ends of the upper surface of the sliding seat (51); the control screw (53) is movably connected between the connecting plates (52); the adjusting seat (54) is connected to the control screw (53) through a thread; a mounting groove is provided on one side of the adjusting seat (54); the tool mounting seat (55) is clamped in the mounting groove on one side of the adjusting seat (54); the tool (56) is mounted on one side of the tool mounting seat (55) through the pressing plate (57); the handle (58) is fixedly arranged on the back of the tool mounting seat (55); and the limiting screw (59) is mounted on the top of the tool mounting seat (55).

2. The output shaft end processing equipment for brushless motor production according to claim 1 is characterized in that: The supporting mechanism (3) comprises a limit socket (31) and a cover ring (32); the limit socket (31) is clamped inside one end of the three-jaw chuck (1); a slot matching the edge of the limit socket (31) is opened inside one end of the three-jaw chuck (1); the cover ring (32) is fixed to the back of the three-jaw chuck (1) by screws, and the inner side of the cover ring (32) is in contact with the back of the limit socket (31).

3. The output shaft end processing equipment for brushless motor production according to claim 2 is characterized in that: A limiting slot is provided on one side of the limiting socket (31).

4. The output shaft end processing equipment for brushless motor production according to claim 1 is characterized in that: The two ends of the clamping strip (42) and the inner side of the clamping strip (43) are provided with clamping grooves that match the guide rail (2), and the outer side of the clamping strip (42) and the inner side of the clamping strip (43) are respectively tightly fitted with the two sides of the guide rail (2).

5. The output shaft end processing equipment for brushless motor production according to claim 1 is characterized in that: One end of the handle (58) passes through and extends to the outside of one side of the adjustment seat (54); the front end vertical section of the handle (58) is a square structure, and the rear end vertical section is a circular structure; the back of the adjustment seat (54) is provided with a slide groove that matches the square structure at the front end of the handle (58); the bottom end of the limiting screw (59) passes through and extends to the top inner side of the slide groove at the back of the adjustment seat (54).

6. The output shaft end processing equipment for brushless motor production according to claim 1, characterized in that: The top of the tool (56) is provided with a cutting edge, and the bottom thereof is provided with a chamfering edge.

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