Full-automatic tinplate badge equipment

Abstract

The utility model relates to the field of badge machine application, in particular to a full-automatic tinplate badge device which comprises a machine frame, a rotating disc mechanism is arranged on the machine frame, an upper cover mold and a lower cover mold are placed on the rotating disc mechanism, an upper cover feeding assembly and a lower cover feeding assembly are arranged on the peripheral side of the rotating disc mechanism, an upper film grabbing mechanism and a lower film grabbing mechanism are further arranged on the peripheral side of the rotary disc mechanism, an upper film CCD visual recognition system and an upper film dislocation correction mechanism are further arranged on one side of the upper film grabbing mechanism, and an upper film is attached to an upper cover after being corrected through the arrangement of the upper film CCD visual recognition system and the upper film dislocation correction mechanism. The position of the lower film is prevented from being affected by correction after the upper film is attached to the upper cover, and the matching consistency of the upper film and the lower film is guaranteed.

Description

Technical Field

[0001] The utility model relates to the application field of badge machines, in particular to a fully automatic tinplate badge equipment. Background Art

[0002] Badges are widely used decorative parts. Generally, the upper cover is first pasted with the bottom mold pattern. After the bottom mold is pasted and fixed, the upper mold is pasted on the lower mold, and then the upper and lower covers are riveted together and fixed. However, the existing badge machine equipment is basically semi-automatic; there is a certain error rate in the process of manual production in some processes, and the production efficiency is low; generally, a CCD visual recognition system is used for mold processing and correction on the upper part of the upper cover, but in actual use, when some upper covers are pasted with molds, due to the up and down movement method, the process of upper mold paper correction will affect the offset of the bottom mold, which can easily lead to the display effect of the upper mold and the bottom mold of the upper cover being inconsistent with the design intention, and the appearance and ornamental quality are not good. Utility Model Content

[0003] In order to solve the problems mentioned in the above background technology, an upper mold CCD visual recognition system and an upper mold dislocation correction mechanism are provided, so that the upper mold is bonded to the upper cover after correction processing, avoiding the position of the lower mold being affected by the correction after the upper mold is bonded to the upper cover, and ensuring the consistency of the cooperation between the upper mold and the lower mold. The technical solution of the utility model: a fully automatic equipment for tinplate badges, comprising a frame, a turntable mechanism is provided on the frame, an upper cover mold and a lower cover mold are placed on the turntable mechanism, an upper cover feeding assembly and a lower cover feeding assembly are provided on the peripheral side of the turntable mechanism, an upper mold grasping mechanism and a lower mold grasping mechanism are also provided on the peripheral side of the turntable mechanism, and an upper mold CCD visual recognition system and an upper mold dislocation correction mechanism are also provided on one side of the upper mold grasping mechanism.

[0004] Preferably, the lower die grabbing mechanism comprises a lower die grabbing cylinder and a lower die material platform, and the lower die grabbing cylinder can be slidably mounted on the lower die grabbing bracket.

[0005] Preferably, the upper mold grasping mechanism includes an upper mold grasping cylinder, an upper mold material platform and an upper mold dislocation correction mechanism. An upper mold loading platform is provided on one side of the upper mold material platform. The upper mold loading platform is slidably installed on the parallel moving cylinder. The upper mold loading platform can be slid to the bottom of the upper mold dislocation mechanism through the parallel moving cylinder. The upper mold dislocation mechanism adjusts the placement angle of the upper mold through the feedback of the upper mold CCD visual recognition system. The upper mold grasping cylinder can be slidably installed on the upper mold grasping bracket. The upper mold grasping cylinder can move the upper mold with the adjusted angle to the upper cover installed on the fitted lower mold.

[0006] Preferably, the upper cover feeding assembly includes an upper cover vibration plate and an upper cover track, and an upper cover grabbing assembly is provided on the side of the upper cover track close to the turntable, which is used to grab the upper cover into the upper cover mold; the lower cover feeding assembly includes a lower cover vibration plate and a lower cover track, and a lower cover grabbing assembly is provided on one side of the lower cover track, which is used to grab the lower cover into the lower cover mold.

[0007] Preferably, the upper cover mold and the lower cover mold are alternately distributed along the circumferential edge of the turntable mechanism.

[0008] Preferably, a human-machine control interface system is provided on one side of the turntable mechanism for setting dynamic parameters in various production processes and regulating the production rhythm.

[0009] Preferably, a lower cover CCD visual recognition system and a rotating device are also provided around the turntable mechanism, and the rotating device is used to adjust the placement angle of the lower cover.

[0010] Preferably, a finished product riveting cylinder is provided on the frame, and the finished product riveting cylinder includes a grabbing clamp, and the grabbing clamp grabs the upper cover in the upper cover mold to the lower cover of the lower cover mold, and rivets the upper cover and the lower cover through the finished product riveting cylinder.

[0011] Preferably, a finished product grabbing mechanism is provided on one side of the finished product riveting cylinder, which is used to grab the riveted product to a discharge chute and deliver the product through the discharge chute.

[0012] Preferably, an emergency stop button is provided on the side of the frame to stop the machine from working when a fault occurs.

[0013] Compared with the prior art, the utility model provides a fully automatic tinplate badge equipment, which has at least one of the following beneficial effects:

[0014] 1. The upper mold CCD visual recognition system and the upper mold misalignment correction mechanism are provided, so that the upper mold can be fitted with the upper cover after correction, avoiding the position of the lower mold being affected by the correction after the upper mold is fitted with the upper cover, and ensuring the consistency of the upper and lower molds.

[0015] 2. The newly installed lower cover CCD visual recognition system and rotating device improve the accuracy of the badge upper and lower covers during the combination process, improve production efficiency, and adapt to large-scale automatic production.

[0016] 3. In the badge production process, the badge upper cover and lower cover are automatically loaded, and a grabbing device is set to automatically pick up materials on the upper mold material platform and the lower mold material platform, thereby improving product productivity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 It is a three-dimensional diagram of an embodiment of the utility model when viewed from above.

[0019] Figure 2 for Figure 1 A-axis enlarged view.

[0020] Figure 3 It is a three-dimensional diagram of an embodiment of the utility model.

[0021] Reference numerals

[0022] 1-frame; 2-turntable mechanism; 21-upper cover mold; 22-lower cover mold; 3-upper cover feeding assembly; 31-upper cover vibration plate; 32-upper cover track; 33-upper cover grabbing assembly; 4-lower cover feeding assembly; 41-lower cover vibration plate; 42-lower cover track, 43-lower cover grabbing assembly; 44-lower cover CCD visual recognition system; 45-rotating device; 5-finished product grabbing mechanism; 6-unloading slide; 7-upper mold grabbing mechanism ;71-upper die grabbing cylinder;72-upper die material platform;73-upper die misalignment correction mechanism;74-upper die loading platform;75-parallel moving cylinder;76-upper die CCD visual recognition system;77-upper die grabbing bracket;8-lower die grabbing mechanism;81-lower die grabbing cylinder;82-lower die material platform;83-lower die grabbing bracket;9-human-machine control interface system;10-finished product riveting cylinder;101-grabbing clamp; DETAILED DESCRIPTION

[0023] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0024] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0025] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0027] It should be noted that the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0028] like Figures 1 to 3 As shown, it includes a frame 1, on which a turntable mechanism 2 is provided, on which an upper cover mold 21 and a lower cover mold 22 are placed, and an upper cover feeding assembly 3 and a lower cover feeding assembly 4 are provided on the periphery of the turntable mechanism 2, and an upper mold grasping mechanism 7 and a lower mold grasping mechanism 8 are also provided on the periphery of the turntable mechanism 2, and one side of the upper mold grasping mechanism 7 is also provided with an upper mold CCD visual recognition system 76 and an upper mold misalignment correction mechanism 73. By providing the upper mold CCD visual recognition system 76 and the upper mold misalignment correction mechanism 73, the upper mold is corrected and then bonded to the upper cover, thereby avoiding the position of the lower mold being affected by the correction after the upper mold is bonded to the upper cover, thereby ensuring the consistency of the cooperation between the upper mold and the lower mold.

[0029] The lower die grabbing mechanism 8 includes a lower die grabbing cylinder 81 and a lower die material platform 82. The lower die grabbing cylinder 81 can be slidably mounted on the lower die grabbing bracket 83. The lower die grabbing cylinder 81 can move the lower die to the upper cover of the upper cover die 21. The upper die grabbing mechanism 7 includes an upper die grabbing cylinder 71, an upper die material platform 72 and an upper die misalignment correction mechanism 73. An upper die loading platform 74 is provided on one side of the upper die material platform 72. The upper die loading platform 74 is slidably mounted on a parallel moving cylinder 75. The upper die can be moved by the parallel moving cylinder 75. The loading platform 74 slides to the bottom of the upper mold dislocation mechanism 73. The upper mold dislocation mechanism 73 adjusts the placement angle of the upper mold through the feedback of the upper mold CCD visual recognition system 76. The upper mold grabbing cylinder 71 can be slidably installed on the upper mold grabbing bracket 77. The upper mold grabbing cylinder 71 can move the upper mold with the adjusted angle to the upper cover installed on the fitted lower mold. A separate lower mold material storage platform 82 and an upper mold material platform 74 are set. The upper mold and the lower mold are automatically picked up by the upper mold grabbing mechanism 7 and the lower mold grabbing mechanism 8, respectively, to improve the efficiency of the equipment.

[0030] The upper cover feeding assembly 3 includes an upper cover vibration plate 31 and an upper cover track 32. The upper cover track 32 is provided with an upper cover grabbing assembly 33 on one side close to the turntable for grabbing the upper cover into the upper cover mold; the lower cover feeding assembly 4 includes a lower cover vibration plate 41 and a lower cover track 42. The lower cover track 42 is provided with a lower cover grabbing assembly 43 on one side for grabbing the lower cover into the lower cover mold, so that the upper cover and the lower cover of the badge can be automatically fed during the badge production process, and the grabbing device is set to automatically take the material on the upper mold material platform and the lower mold material platform respectively, thereby improving the product quality. Productivity; the upper cover mold 21 and the lower cover mold 22 are alternately distributed along the circumferential edge of the turntable mechanism 2. In order to improve production efficiency in the entire production process, the upper cover and the lower cover are arranged in a front-to-back manner during the feeding process, corresponding to the alternating arrangement of the upper cover mold 21 and the lower cover mold 22; that is, in the entire rotating disk, the upper cover and the lower cover are respectively placed in the corresponding upper cover mold 21 and the lower cover mold 22 at the same time; a human-machine control interface system 9 is provided on one side of the turntable mechanism 2, which is used to set dynamic parameters in various production processes and regulate the production rhythm.

[0031] The turntable mechanism is also provided with a lower cover CCD visual recognition system 44 and a rotating device 45 on two sides thereof. The rotating device 45 is used to adjust the placement angle of the lower cover. The newly provided lower cover CCD visual recognition system and rotating device improve the accuracy of the combination process of the badge upper cover and the lower cover, improve the production efficiency, and adapt to large-scale automatic production.

[0032] The frame 1 is provided with a finished product riveting cylinder 10, and the finished product riveting cylinder 10 includes a grabbing clamp 101. The grabbing clamp 101 grabs the upper cover in the upper cover mold 21 to the lower cover of the lower cover mold 22, and rivets the upper cover and the lower cover through the finished product riveting cylinder 10; a finished product grabbing mechanism 5 is provided on one side of the finished product riveting cylinder 10, which is used to grab the riveted product to the unloading chute 6 and send the product out through the unloading chute 6; an emergency stop button 11 is provided on the side of the frame 1, which is used to stop working when the machine fails.

[0033] Working principle: The upper cover feeding assembly 3 and the lower cover feeding assembly 4 are used to realize automatic feeding of the upper cover and the lower cover; wherein, the human-machine control interface system 9 is used to set the dynamic parameters of each production process and adjust the production rhythm; a lower mold material platform 82 and an upper mold material platform 72 are separately arranged on the side of the rotating disk mechanism 2 to facilitate the material delivery of the upper mold paper and the lower mold paper; through the lower mold material platform 82, the lower mold is sucked by the lower mold grabbing cylinder 83, and the lower mold grabbing cylinder 83 grabs the lower mold and puts it on the upper cover in the upper cover mold 21 to realize the lower mold installation on the upper cover surface; the upper mold grabbing cylinder 71 grabs the upper mold from the upper mold material platform 72 and places it on the upper mold loading platform 74, and moves parallel to the upper mold material platform 72. The moving cylinder 75 moves the upper mold loading platform 74 carrying the upper mold horizontally to the upper mold CCD visual recognition system 76 for shooting; the upper mold obtained is photographed and positioned by the upper mold CCD visual recognition system 76, and the photographed and recognized information is uploaded to the background of the human-machine control interface system, and the upper cover on which the lower mold has been pasted is matched and aligned by the rotating disk mechanism 2, and then the upper mold misalignment correction mechanism 73 is used to perform rotation correction. After the rotation correction, the upper mold is pushed to the bottom of the upper mold grasping mechanism 7 again by the parallel moving cylinder 75, and the upper mold grasping cylinder 71 grasps the corrected upper mold and puts it on the upper cover on which the lower mold has been installed, thereby completing the fitting of the upper mold and the lower mold of the upper cover.

[0034] When the lower cover mold 22 equipped with the lower cover moves to the bottom of the lower cover CCD visual recognition system 44, in order to make the lower cover and the upper cover fit completely during the later installation and ensure that the display pattern of the upper cover can be displayed in the center of the front when the badge is worn, it is necessary to identify and photograph the lower cover for positioning, and adjust the angle appropriately with the matching upper cover, and then adjust the positioning of the lower cover by the rotating device 45, wherein the position information of the upper mold CCD visual recognition system 76 and the lower cover CCD visual recognition system 44 are interconnected and shared, so that the upper cover and the lower cover can correspond one to one; the finished product riveting cylinder 10 grabs the upper cover with the upper mold and the lower mold installed, and rivets it together with the lower cover to form an integral and complete badge, and grabs the riveted badge product to the unloading chute 6 through the finished product grabbing mechanism 5.

Claims

1. A fully automatic tinplate badge equipment, comprising a frame, a turntable mechanism is provided on the frame, an upper cover mold and a lower cover mold are placed on the turntable mechanism, characterized in that: An upper cover feeding assembly and a lower cover feeding assembly are arranged on the periphery of the turntable mechanism, an upper die grabbing mechanism and a lower die grabbing mechanism are also arranged on the periphery of the turntable mechanism, and an upper die CCD visual recognition system and an upper die misalignment correction mechanism are also arranged on one side of the upper die grabbing mechanism.

2. The fully automatic tinplate badge equipment according to claim 1, characterized in that: The lower die grabbing mechanism comprises a lower die grabbing cylinder and a lower die material platform, and the lower die grabbing cylinder can be slidably mounted on the lower die grabbing bracket.

3. The fully automatic tinplate badge equipment according to claim 1, characterized in that: The upper mold grabbing mechanism includes an upper mold grabbing cylinder, an upper mold material platform and an upper mold dislocation correction mechanism. An upper mold loading platform is provided on one side of the upper mold material platform. The upper mold loading platform is slidably installed on the parallel moving cylinder. The upper mold loading platform can be slid to the bottom of the upper mold dislocation mechanism through the parallel moving cylinder. The upper mold dislocation mechanism adjusts the placement angle of the upper mold through the feedback of the upper mold CCD visual recognition system. The upper mold grabbing cylinder can be slidably installed on the upper mold grabbing bracket. The upper mold grabbing cylinder can move the upper mold with the adjusted angle to the upper cover installed on the fitted lower mold.

4. The fully automatic tinplate badge equipment according to claim 1, characterized in that: The upper cover feeding assembly includes an upper cover vibration plate and an upper cover track, and an upper cover grabbing assembly is provided on the side of the upper cover track close to the turntable, which is used to grab the upper cover into the upper cover mold; the lower cover feeding assembly includes a lower cover vibration plate and a lower cover track, and a lower cover grabbing assembly is provided on one side of the lower cover track, which is used to grab the lower cover into the lower cover mold.

5. The fully automatic tinplate badge equipment according to claim 1, characterized in that: The upper cover mold and the lower cover mold are alternately distributed along the circumferential edge of the turntable mechanism.

6. The fully automatic tinplate badge equipment according to claim 1, characterized in that: A human-machine control interface system is provided on one side of the turntable mechanism for setting dynamic parameters in various production processes and regulating the production rhythm.

7. The fully automatic tinplate badge equipment according to claim 1, characterized in that: A lower cover CCD visual recognition system and a rotating device are also provided around the turntable mechanism, and the rotating device is used to adjust the placement angle of the lower cover.

8. The fully automatic tinplate badge equipment according to claim 1, characterized in that: The frame is provided with a finished product riveting cylinder, which includes a grabbing clamp, which grabs the upper cover in the upper cover mold to the lower cover of the lower cover mold, and rivets the upper cover and the lower cover through the finished product riveting cylinder.

9. The fully automatic tinplate badge equipment according to claim 8, characterized in that: A finished product grabbing mechanism is provided on one side of the finished product riveting cylinder, which is used to grab the riveted product to the unloading chute and send the product out through the unloading chute.

10. The fully automatic tinplate badge equipment according to claim 1, characterized in that: An emergency stop button is provided on the side of the frame to stop the machine from working when a fault occurs.

Images