Stable cutting device positioning mechanism

By adding Z-axis and Y-axis walking structures to the X-axis walking structure, and using stepper motors and screw systems for precise adjustment of modules, the problem of cutting position deviation in the existing technology is solved, and high-precision cutting is achieved Position control and stable cutting process.

CN222449734UActive Publication Date: 2025-02-11SICHUAN ZHONGCHEN PRECISION CASTING CO LTD
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Patent Information

Application Number
CN202421170943.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-11
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

When the existing X-axis walking structure is fixed with the module, the position adjustment is manually adjusted, resulting in a deviation in the cutting position, which reduces the accuracy of controlling the cut position, resulting in a large gate residual amount and the grinding wheel sheets scratching the castings.

Method used

By installing a Z-axis walking structure on the X-axis walking structure and installing a Y-axis walking structure on the Z-axis walking structure, the stepper motor and screw system drive the module to make precise adjustments in the Y-axis and Z-axis directions to ensure that Stability and accuracy of cutting position.

Benefits of technology

The precise position adjustment of the module is achieved, the accuracy of controlling the cut position is improved, the gate residual amount and grinding wheel abrasion are reduced, and the stability and safety of the cutting process are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222449734U_ABST
Patent Text Reader

Abstract

The utility model discloses a stable cutting device positioning mechanism. The X-axis walking mechanism comprises a workbench, an X-axis walking structure, a Z-axis walking structure and a Y-axis walking structure, the X-axis walking structure is arranged at the bottom of the workbench, and the Z-axis walking structure is arranged on one side of the X-axis walking structure. When a module is cut, the first lead screw can be driven by the stepping motor to rotate for different cutting positions, so that the first nut seat can move on the first lead screw, the module is adjusted in the Z-axis direction, the effect of accurately adjusting the cutting position is achieved, meanwhile, the second lead screw can be rotated by shaking the hand crank, and the cutting position can be accurately adjusted. By means of the structure, the cutting position of the module can be adjusted at any time, the effect of controlling the position accuracy of a notch is improved, and the phenomena that the residual amount of a sprue is too large, and a grinding wheel scratches a casting are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting processing, in particular to a stable cutting device positioning mechanism. Background Art

[0002] Investment casting is a common metal casting process used to manufacture complex-shaped, high-precision metal parts. The die set refers to the mold or pattern used to form the investment pattern, and its design and manufacture are critical to the quality and performance of the final product.

[0003] The structure of investment casting molds is complex and changeable. The mold cutting operation is arduous and labor-intensive. Horizontal moving cutting is often performed using an X-axis with a fixture. The X-axis is manually controlled to move horizontally to the cutting piece. After cutting, it is necessary to constantly stop and adjust the fixed angle of the mold before cutting to ensure the cutting effect.

[0004] When the existing X-axis walking structure fixes the module, the cutting position is adjusted on one side of the cutting device. Since the position adjustment is done manually by workers, it is easy to cause a certain deviation in the cutting position after the module is fixed on the X-axis, thereby reducing the accuracy of controlling the incision position, resulting in a large amount of gate residue and the grinding wheel scratching the casting. Utility Model Content

[0005] The purpose of the utility model is to provide a stable cutting device positioning mechanism to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a stable cutting device positioning mechanism, comprising: a workbench, an X-axis walking structure, a Z-axis walking structure and a Y-axis walking structure; the X-axis walking structure is arranged at the bottom of the workbench, the Z-axis walking structure is arranged at one side of the X-axis walking structure, the Z-axis walking structure includes a connecting head welded on one side of the X-axis walking structure, a first screw rod rotatably connected to the top of the connecting head rotates to drive a first nut seat with a threaded connection to move up and down; the Y-axis walking structure is arranged at one side of the first nut seat, the Y-axis walking structure includes a connecting plate connected to one side of the first nut seat by bolts, a second screw rod rotatably connected to one side of the connecting plate rotates to drive a second nut seat with a threaded connection to move horizontally.

[0007] By adopting the above technical solution, by adding a Z-axis walking structure to the X-axis walking structure, and installing a Y-axis walking structure on the Z-axis walking structure, the device can drive the module to move on the Y-axis and Z-axis during cutting, and the positions of the Y-axis and Z-axis can be adjusted after cutting a position, so as to achieve the effect of adjusting the position of the module at any time, and determine the cutting position before cutting, thereby improving the effect of controlling the accuracy of the incision position.

[0008] Preferably, the Z-axis walking structure also includes a stepper motor connected to the bottom end of the connecting head by screws and a first slide rail welded to the upper surface of the connecting head, and the rotating shaft of the stepper motor is clamped with the bottom end of the first screw rod.

[0009] By adopting the above technical solution, the stepper motor can drive the first screw rod to rotate, so that the first nut seat can be raised and lowered on the first slide rail under the rotation of the first screw rod, thereby achieving the effect of driving the module to adjust on the Z axis.

[0010] Preferably, the Y-axis walking structure also includes a second slide rail welded to one side of the connecting plate, a side plate arranged between the second slide rail and one end of the second screw rod, and a hand crank welded to an end extending from the second screw rod.

[0011] By adopting the above technical solution, the second screw rod can be rotated by shaking the hand crank, and the second nut seat can be moved horizontally on the second slide rail, thereby achieving the effect of driving the module to adjust on the Y axis.

[0012] Preferably, a rotating fixture is connected to the lower surface of the second nut seat by bolts, and a cutting structure is provided on the upper surface of the workbench.

[0013] By adopting the above technical solution, by installing a rotating clamp on the lower surface of the second nut seat, the module can be fixed and the angle of the module can be adjusted. When cutting, the disadvantages of cutting the casting or excessive participation of the inner gate caused by the cutting structure being not parallel to the cutting surface of the module can be avoided. At the same time, the cutting can be quickly turned over to improve the work efficiency of cutting different positions.

[0014] Preferably, the Y-axis walking structure also includes a crossbeam welded between the connecting plate and the side plate and a tripod welded on the outer wall of the crossbeam, and the crossbeams are provided in three groups, and the three groups of the crossbeams are located at the triangles of the tripod.

[0015] By adopting the above technical solution, by welding the upper crossbeam and the tripod, the three groups of crossbeams and the tripod form the role of load-bearing beams, reducing the force on the second slide rail and the second screw rod, improving the load-bearing capacity of the Y-axis walking structure, and ensuring stable support operation after fixing modules of different sizes.

[0016] Preferably, both ends of the first nut seat and the second nut seat are provided with sliding holes, and the sliding holes are respectively slidably connected to the outer walls of the first slide rail and the second slide rail.

[0017] By adopting the above technical solution, the first nut seat and the second nut seat are provided with two sliding holes so that they can be slidably connected to the first slide rail and the second slide rail. The first nut seat and the second nut seat can be limited and pass through the force point to ensure that the Z-axis walking structure and the Y-axis walking structure can operate at normal temperature.

[0018] Preferably, a reinforcing rib is welded to an outer wall of one side of the connecting plate, and two reinforcing ribs are provided.

[0019] By adopting the above technical solution, by welding two sets of reinforcing ribs to the outer wall of one side of the connecting plate, the force strength of the connecting plate can be improved to ensure that it can support the weight of the fixed module and the weight of the entire Y-axis walking structure, avoiding the problem of deformation and unusability due to insufficient force strength.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] (1) When cutting the module, the first screw rod can be driven by a stepper motor to rotate for different cutting positions, so that the first nut seat can move on the first screw rod, and the module can be adjusted in the Z-axis direction to achieve the effect of accurately adjusting the cutting position. At the same time, the second screw rod can be rotated by shaking the hand crank, so that the second nut seat can move horizontally on the second screw rod, and can be manually adjusted when fine-tuning is required. The above structure can adjust the cutting position of the module at any time, improve the effect of controlling the accuracy of the incision position, and reduce the phenomenon of excessive gate residual volume and grinding wheel scratching the casting;

[0022] (2) By using a stepper motor to drive and control the movement and feeding of the cutting process, the cutting feed speed is guaranteed to be stable and reliable, reducing the vibration of the grinding wheel cutting blade caused by the unstable cutting speed caused by manual control, and improving the safety of the cutting module process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the device of the utility model;

[0024] Figure 2 This is a schematic diagram of the Z-axis walking structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the Y-axis walking structure of the utility model;

[0026] Figure 4 It is a side view of the overall structure of the device of the utility model.

[0027] In the figure: 1. workbench; 2. X-axis walking structure; 3. Z-axis walking structure; 301. connector; 302. stepper motor; 303. first slide rail; 304. first screw rod; 305. first nut seat; 4. Y-axis walking structure; 401. connecting plate; 402. second slide rail; 403. second screw rod; 404. second nut seat; 405. side plate; 406. hand crank; 407. crossbeam; 408. tripod; 409. reinforcing rib; 5. rotating fixture; 6. cutting structure. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] The following is combined with Figure 1-4 The utility model is described in further detail.

[0030] Embodiment 1

[0031] See also Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the utility model: a stable positioning mechanism for a cutting device, comprising: a workbench 1, an X-axis walking structure 2, a Z-axis walking structure 3 and a Y-axis walking structure 4, the X-axis walking structure 2 is equipped with a Z-axis walking structure 3, and the Y-axis walking structure 4 is installed on the Z-axis walking structure 3, so that the device can drive the module to move along the Y-axis and the Z-axis during cutting, and the positions of the Y-axis and the Z-axis can be adjusted after cutting a position, so as to achieve the effect of adjusting the position of the module at any time, and determine the cutting position before cutting, thereby improving the effect of controlling the accuracy of the incision position, the X-axis walking The structure 2 is arranged at the bottom of the workbench 1, and can drive the module to adjust the position in the X-axis direction. The Z-axis walking structure 3 is arranged on one side of the X-axis walking structure 2. The Z-axis walking structure 3 has a first nut seat 305 that moves up and down on the first screw rod 304. The position of the module in the Z-axis direction can be adjusted by the Z-axis walking structure 3. The Y-axis walking structure 4 is arranged on one side of the first nut seat 305. The Y-axis walking structure 4 has a second nut seat 404 that moves horizontally on the second screw rod 403. The position of the module in the Y-axis direction can be adjusted by the Y-axis walking structure 4.

[0032] Embodiment 2

[0033] See also Figure 1 and Figure 2The Z-axis walking structure 3 includes a connecting head 301 welded on one side of the moving seat on the X-axis walking structure 2. One side of the connecting head 301 is connected to the moving seat on the X-axis walking structure 2 by welding, which can drive the structure on the connecting head 301 to move and cut in the X-axis direction. A stepper motor 302 is connected to the bottom end of the connecting head 301 by screws. The stepper motor 302 is connected to the lower surface of the connecting head 301 by bolts, and the rotating shaft of the stepper motor 302 extends to the inside of the connecting head 301. A first slide rail 303 is welded on the upper surface of the connecting head 301. The first slide rail 303 is provided with two groups of first screw rods 304 respectively welded on the upper surface of the connecting head 301, and the first screw rods 304 are rotatably connected to the inside of the connecting head 301. The first nut seat 305 is threadedly connected to the first screw rod 304. There are threaded holes between the first nut seat 305, which are threadedly connected to the first screw rod 304 and can move with the rotation of the first screw rod 304. The shaft of the stepper motor 302 is clamped with the bottom end of the first screw rod 304. The Y-axis walking structure 4 includes a connecting plate 401 connected to one side of the first nut seat 305 by bolts. The connecting plate 401 is connected to the first nut seat 305 by multiple bolts to achieve the effect of firmly connecting the connecting plate 401 to the Z-axis walking structure 3. The second slide rail 402 is welded on one side of the connecting plate 401. The second slide The rail 402 is provided with two groups of second screw rods 403 respectively welded on the outer wall of the connecting plate 401, rotatably connected to the outer wall of the connecting plate 401, the second screw rod 403 is rotatably connected to the outer wall of the connecting plate 401, and is threadedly connected to the second screw rod 403. The middle threaded hole of the second nut seat 404 is threadedly connected to the second screw rod 403, and the second nut seat 404 can be moved with the rotation of the second screw rod 403. The side plate 405 is arranged at one end of the second slide rail 402 and the second screw rod 403, one side of the side plate 405 is welded to one end of the two groups of second slide rails 402, one end of the second screw rod 403 is plugged into the side plate 405, and is welded to the hand crank 404 extending from one end of the second screw rod 403. 06, one side of the hand crank 406 is welded to the end extending from the second screw rod 403, and the second nut seat 404 can be fine-tuned by shaking the hand crank 406. The Y-axis walking structure 4 also includes a beam 407 welded between the connecting plate 401 and the side plate 405. The two ends of the beam 407 are respectively welded to the connecting plate 401 and the side plate 405 to form a load-bearing beam structure for enhancing the load-bearing capacity of the Y-axis walking structure 4. The tripod 408 welded on the outer wall of the beam 407 has three groups of beams 407. The three groups of beams 407 are located at the triangle of the tripod 408. The tripod 408 is used to limit the three groups of beams 407 so that the three beams 407 form an integral structure, which can improve the overall bearing capacity.

[0034] Embodiment 3

[0035] See also Figure 4 The lower surface of the second nut seat 404 is connected with a rotating fixture 5 by bolts, and a cutting structure 6 is provided on the upper surface of the workbench 1. The rotating fixture 5 is installed on the lower surface of the second nut seat 404, which can fix the module and adjust the angle of the module. When cutting, it can avoid the disadvantages of cutting the casting or excessive participation of the inner gate caused by the non-parallel cutting structure 6 and the cutting surface of the module. At the same time, it can quickly turn over and cut, and improve the work efficiency of cutting different positions. Both ends of the first nut seat 305 and the second nut seat 404 are provided with sliding holes, and the sliding holes are respectively slidably connected to the outer walls of the first slide rail 303 and the second slide rail 402, and the first nut The seat 305 and the second nut seat 404 are provided with two sliding holes, which can be slidably connected to the first slide rail 303 and the second slide rail 402. The first nut seat 305 and the second nut seat 404 can be limited and pass through the force point to ensure that the Z-axis walking structure 3 and the Y-axis walking structure 4 can operate at a normal temperature. A reinforcing rib 409 is welded on the outer wall of one side of the connecting plate 401, and two reinforcing ribs 409 are provided. Two groups of reinforcing ribs 409 are welded on the outer wall of one side of the connecting plate 401, which can improve the force strength of the connecting plate 401, ensure that it can support the weight of the fixed module and the overall weight of the Y-axis walking structure 4, and avoid the problem of deformation and inability to use due to insufficient force strength.

[0036] Working principle: When in use, the first nut seat 305 is moved downward to the upper surface of the workbench 1 through the action of the stepper motor 302 and the first screw rod 304, the module is clamped on the rotating fixture 5, and then the Z-axis walking structure 3 is quickly raised to move the Y-axis walking structure 4 to the appropriate position for cutting the module. The module can be moved horizontally on the cutting structure 6 through the X-axis walking structure 2. When cutting other positions, it is only necessary to rotate the angle of the module through the rotating fixture 5, and then manually rotate the hand crank 406 to drive the second screw rod 403 to rotate, thereby controlling the second nut seat 404 to drive the rotating fixture 5 to move along the Y axis, so that the module can be cut at different angles at the appropriate position.

[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.

Claims

1. A stable cutting device positioning mechanism, characterized in that: include: Workbench; An X-axis walking structure, wherein the X-axis walking structure is arranged at the bottom of the workbench; A Z-axis walking structure, wherein the Z-axis walking structure is arranged on one side of the X-axis walking structure, and the Z-axis walking structure comprises a connector welded on one side of the X-axis walking structure, and a first screw rod rotatably connected to the top of the connector rotates to drive a first nut seat connected by a thread to move up and down; The Y-axis walking structure is arranged on one side of the first nut seat, and the Y-axis walking structure includes a connecting plate connected to one side of the first nut seat by bolts. The second screw rod rotatably connected to one side of the connecting plate drives the second nut seat threadedly connected to move horizontally.

2. A stable cutting device positioning mechanism according to claim 1, characterized in that: The Z-axis walking structure also includes a stepper motor connected to the bottom end of the connecting head by screws and a first slide rail welded to the upper surface of the connecting head, and the rotating shaft of the stepper motor is clamped with the bottom end of the first screw rod.

3. A stable cutting device positioning mechanism according to claim 1, characterized in that: The Y-axis walking structure also includes a second slide rail welded on one side of the connecting plate, a side plate arranged between the second slide rail and one end of the second screw rod, and a hand crank welded on an end extending from the second screw rod.

4. A stable cutting device positioning mechanism according to claim 3, characterized in that: The lower surface of the second nut seat is connected with a rotating fixture by bolts, and the upper surface of the workbench is provided with a cutting structure.

5. A stable cutting device positioning mechanism according to claim 3, characterized in that: The Y-axis walking structure also includes a crossbeam welded between the connecting plate and the side plate and a tripod welded on the outer wall of the crossbeam. The crossbeams are arranged in three groups, and the three groups of the crossbeams are located at the triangles of the tripod.

6. A stable cutting device positioning mechanism according to claim 2 or 3, characterized in that: Both ends of the first nut seat and the second nut seat are provided with sliding holes, and the sliding holes are respectively slidably connected to the outer walls of the first slide rail and the second slide rail.

7. A stable cutting device positioning mechanism according to claim 3, characterized in that: One side outer wall of the connecting plate is welded with a reinforcing rib, and two reinforcing ribs are provided.