Glass bead heat preservation and sound insulation floor plate manufacturing mechanism

Abstract

The utility model provides a glazed hollow bead heat insulation and sound insulation floor plate manufacturing mechanism, which relates to the field of floor plate installation and combines a vertical sound insulation sheet, an inorganic microcrystal sound insulation and heat insulation mortar layer, an EDKA interface agent, high-strength self-leveling mortar and a decorative surface layer together. Comprising a bottom plate, a left side plate, a right side plate and two baffles, the left side plate is arranged on the left side of the bottom plate, the right side plate is arranged on the right side of the bottom plate, the two baffles are arranged on the front side and the rear side of the bottom plate, grips are connected to the tops of the baffles, and grooves are formed in the outer sides of the baffles and located under the grips. According to the glazed hollow bead heat preservation and sound insulation floor plate manufacturing mechanism, the bottom plate, the left side plate, the right side plate and the baffle are matched to form the mold groove, the floor plates are prefabricated in advance, and noise in the construction process is reduced in the mode that the prefabricated floor plates are assembled and combined. And the baffle plate is provided with a boundary sheet and a warning indicator. Through cooperation of the boundary piece and the warning indicator, whether the mortar layer reaches the specified standard or not is detected. And constructors can conveniently control the thickness of the floor plate mortar layer structure.

Description

Technical Field

[0001] The utility model relates to the technical field of floor slab installation, in particular to a manufacturing mechanism for a vitrified micro-bead thermal insulation and sound insulation floor slab block. Background Art

[0002] In the south, it is hot in summer and cold in winter, and the main heating mode is intermittent air conditioning, because the floor slabs of residential buildings are important heat transfer components. In addition, the impact noise interference from the upper and lower floors of residential buildings has always been a hot spot for neighborhood disputes, so the floor slabs need to be treated with impact sound insulation.

[0003] Conventional technology uses lightweight mortar (concrete) floor insulation and sound insulation system, the mix ratio is relatively random, and the thickness of each layer of the floor panel structure is not convenient to control. For this reason, a new floor panel production mechanism is established to build insulation floor panels while reducing noise. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies of the prior art, the utility model provides a mechanism for manufacturing glass micro-bead thermal insulation and sound insulation floor panels, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a vitrified micro-bead thermal insulation and sound insulation floor panel block manufacturing mechanism, which combines a vertical sound insulation sheet, an inorganic micro-crystal sound insulation and heat insulation mortar layer, an EDKA interface agent, a high-strength self-leveling mortar, and a decorative surface layer, including a bottom plate, a left side plate, a right side plate and two baffles, wherein the left side plate is arranged on the left side of the bottom plate, the right side plate is arranged on the right side of the bottom plate, the two baffles are arranged on the front and rear sides of the bottom plate, a handle is connected to the top of the baffle, a groove is provided on the outside of the baffle and directly below the handle, and a mold groove is formed by the bottom plate, the left side plate, the right side plate and the baffle.

[0008] It also includes a boundary plate, a movable groove is opened in the handle, the movable groove passes through the baffle horizontally, the boundary plate passes through the movable groove, large springs are symmetrically connected to the upper and lower sides of the boundary plate, the upper large spring is in conflict with the handle, and the lower large spring is in conflict with the bottom plate, an alarm is provided on the outside of the baffle, a detection component is provided in the boundary plate, and the alarm is electrically connected to the detection component in the boundary plate.

[0009] Preferably, a slide groove is opened in the boundary plate, and the detection component is located in the slide groove. The detection component consists of a trigger switch, a small spring, and a counterweight ball. The trigger switch is placed at the outward end of the slide groove, and the inward end of the trigger switch is connected to the counterweight ball through a small spring. The outside of the alarm is electrically connected to a wire, and the wire is electrically connected to the trigger switch.

[0010] Preferably, a funnel is provided above the left side plate, a plug rod is connected to the bottom of the funnel, a placement groove adapted to the plug rod is provided on the top of the left side plate, a discharge port is connected to the side of the funnel, and the discharge port faces the mold groove.

[0011] Preferably, a stud is welded at the left end of the bottom plate, the stud passes through the left side plate and is threadedly connected with a nut.

[0012] Preferably, slots are symmetrically provided on both sides of the top of the bottom plate, and the bottom of the baffle is plugged into the slots.

[0013] (III) Beneficial effects

[0014] The utility model provides a mechanism for manufacturing vitrified micro-bead thermal insulation and sound insulation floor panels.

[0015] Beneficial effects:

[0016] 1. The vitrified microbead insulation and sound insulation floor panel manufacturing mechanism uses the bottom plate, the left plate, the right plate and the baffle plate to form a mold groove, and prefabricates the floor panels in advance. By assembling and assembling the prefabricated floor panels, the noise during the construction process can be reduced. The baffle plate is equipped with a limit plate and a warning device. The limit plate and the warning device are used to detect whether the mortar layer meets the specified standard. It is convenient for construction personnel to control the thickness of the mortar layer structure of the floor panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0018] Figure 2 For this utility model Figure 1 A magnified view of the structure at center;

[0019] Figure 3 This is a schematic diagram of the funnel structure of the utility model;

[0020] Figure 4 This is a cross-sectional view of the baffle structure of the utility model;

[0021] Figure 5 This is a cross-sectional view of the boundary plate structure of the utility model;

[0022] Figure 6 This is a schematic diagram of the bottom plate structure of the utility model;

[0023] Figure 7 It is a schematic diagram of the floor panel structure of the utility model.

[0024] In the figure: 1 bottom plate, 11 slot, 12 stud, 13 nut, 2 left side plate, 21 placement slot, 3 right side plate, 4 funnel, 41 plug rod, 42 discharge port, 5 baffle, 51 handle, 52 groove, 53 movable slot, 6 limit plate, 61 large spring, 62 slide, 63 trigger switch, 64 small spring, 65 counterweight ball, 7 warning device, 71 wire. DETAILED DESCRIPTION

[0025] The utility model embodiment provides a vitrified micro-bead insulation and sound insulation floor panel manufacturing mechanism, such as Figure 1-7 As shown, the vertical sound insulation sheet, inorganic microcrystalline sound insulation mortar layer, EDKA interface agent, high-strength self-leveling mortar, and decorative surface layer are combined together. It includes a bottom plate 1, a left side plate 2, a right side plate 3, and two baffles 5. The left side plate 2 is fixedly installed on the left side of the bottom plate 1, the right side plate 3 is fixedly plugged into the right side of the bottom plate 1, and the two baffles 5 are fixedly plugged into the front and rear sides of the bottom plate 1. A handle 51 is welded on the top of the baffle 5, and a groove 52 is opened on the outside of the baffle 5 and directly below the handle 51. The bottom plate 1, the left side plate 2, the right side plate 3, and the baffle 5 form a mold groove.

[0026] The baffle plate 5 also includes a limit plate 6. A movable groove 53 is provided in the handle 51. The movable groove 53 runs through the baffle plate 5 transversely. The limit plate 6 passes through the movable groove 53. The limit plate 6 deflects and tilts up and down.

[0027] The upper and lower sides of the limit plate 6 are symmetrically welded with large springs 61, the upper large spring 61 conflicts with the handle 51, and the lower large spring 61 conflicts with the bottom plate 1. The limit plate 6 is kept in a horizontal state by the large springs.

[0028] An alarm device 7 is fixedly mounted on the outer side of the baffle plate 5 , a detection component is arranged in the boundary plate 6 , and the alarm device 7 is electrically connected to the detection component in the boundary plate 6 .

[0029] A slide groove 62 is provided in the boundary piece 6, and the detection component is located in the slide groove 62. The detection component consists of a trigger switch 63, a small spring 64, and a counterweight ball 65. The trigger switch 63 is fixedly embedded in the outward end of the slide groove 62, and the inward end of the trigger switch 63 and the counterweight ball 65 are welded together through the small spring 64. The outside of the alarm 7 is electrically connected to a wire 71, and the wire 71 is electrically connected to the trigger switch 63.

[0030] Working principle: first insert the vertical sound insulation sheet into both ends of the mold groove, lay the inorganic microcrystalline sound insulation mortar layer on the bottom layer, and the insulation mortar is poured to a certain thickness and then contacts the limit sheet 6. Once the limit sheet 6 deflects, the weight ball 65 slides down due to its own weight and contacts the trigger switch 63, the small spring 64 is stretched, and the alarm 7 sounds, and the pouring of the insulation mortar is stopped at this time.

[0031] Then the limit piece 6 is pulled out, and the movable groove 53 is blocked with a rubber plug. After that, a layer of interface agent is applied on the thermal insulation mortar, and then high-strength self-leveling mortar is poured on the interface agent. Finally, a decorative surface layer is laid on the self-leveling mortar.

[0032] A funnel 4 is provided above the left side plate 2, a plug rod 41 is connected to the bottom of the funnel 4, a placement groove 21 adapted to the plug rod 41 is provided on the top of the left side plate 2, and a discharge port 42 is connected to the side of the funnel 4, and the discharge port 42 faces the mold groove.

[0033] A stud 12 is welded to the left end of the bottom plate 1 , and the stud 12 passes through the left side plate 2 and is threadedly connected with a nut 13 .

[0034] Slots 11 are symmetrically provided on both sides of the top of the bottom plate 1 , and the bottom of the baffle 5 is plugged into the slots 11 .

[0035] The inorganic vitrified microsphere insulation mortar is an inorganic insulation mortar made by premixing and dry mixing the sound insulation aggregate vitrified microspheres as the main aggregate, inorganic cementitious materials and a variety of admixtures. It has the characteristics of strong fire resistance, crack resistance, no pollution, low thermal conductivity, non-toxicity, simple construction, low cost, safety and environmental protection, and the inorganic vitrified microsphere insulation mortar is fully bonded to the base layer to form a continuous cavity-free whole, ensuring that the insulation layer is firm and safe. The inorganic vitrified microsphere insulation mortar serves as the sound insulation and vibration reduction and insulation layer of the floor system, and plays a role in improving the impact sound insulation performance of the floor slab and thermal insulation.

[0036] The above-mentioned high-strength self-leveling mortar is composed of inorganic materials such as nano-silica gelling materials, cement, microcrystalline sand fillers and additives, and has the characteristics of high wear resistance, good durability, economy and environmental protection. As the protective leveling layer of the floor system, the high-strength self-leveling mortar plays the role of protection, pressure bearing and leveling.

[0037] The above-mentioned interface agent adopts a liquid interface treatment material containing a polymer dispersion, which can close the pores on the surface of the base layer and is used to enhance the adhesion of the high-strength self-leveling mortar and the inorganic vitrified microsphere insulation mortar.

[0038] The vertical sound insulation sheet is made of polyethylene foam sound insulation pad or rubber-plastic sound insulation pad, which is arranged between the glass bead insulation and sound insulation floor system and the surrounding walls, columns, and vertical pipes passing through the floor to block the sound between the floor and the walls, columns and vertical pipes passing through the floor.

[0039] In summary, the vitrified microbead thermal insulation and sound insulation floor panel manufacturing mechanism forms a mold groove through the bottom plate 1, the left side plate 2, the right side plate 3 and the baffle plate 5 to prefabricate the floor panels in advance, and reduce the noise during the construction process by assembling and assembling the prefabricated floor panels. The baffle plate 5 is provided with a limit plate 6 and a warning device 7. The limit plate 6 and the warning device 7 are used to detect whether the mortar layer meets the specified standard. It is convenient for construction personnel to control the thickness of the mortar layer structure of the floor panel.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vitrified micro-bead thermal insulation and sound insulation floor panel manufacturing mechanism, which combines a vertical sound insulation sheet, an inorganic micro-crystal sound insulation and heat insulation mortar layer, an EDKA interface agent, a high-strength self-leveling mortar, and a decorative surface layer, characterized in that: The mold groove is formed by the bottom plate (1), the left side plate (2), the right side plate (3) and two baffles (5); the left side plate (2) is arranged on the left side of the bottom plate (1), the right side plate (3) is arranged on the right side of the bottom plate (1), the two baffles (5) are arranged on the front and rear sides of the bottom plate (1), the top of the baffle (5) is connected to a handle (51), a groove (52) is provided on the outside of the baffle (5) and directly below the handle (51), and the bottom plate (1), the left side plate (2), the right side plate (3) and the baffle (5) form a mold groove; The invention also comprises a limit plate (6), a handle (51) having a movable groove (53) formed therein, the movable groove (53) passing through the baffle (5) in a transverse direction, the limit plate (6) passing through the movable groove (53), large springs (61) symmetrically connected to the upper and lower sides of the limit plate (6), the upper large spring (61) abutting against the handle (51), the lower large spring (61) abutting against the bottom plate (1), an alarm (7) being arranged on the outer side of the baffle (5), a detection component being arranged in the limit plate (6), and the alarm (7) being electrically connected to the detection component in the limit plate (6).

2. The manufacturing mechanism of the glass microsphere thermal insulation and sound insulation floor slab according to claim 1, characterized in that: The limit plate (6) is provided with a chute (62), and the detection component is located in the chute (62). The detection component is composed of a trigger switch (63), a small spring (64), and a weighted ball (65). The trigger switch (63) is arranged at the outward end of the chute (62), and the inward end of the trigger switch (63) is connected to the weighted ball (65) through the small spring (64). The outer side of the warning device (7) is electrically connected to a wire (71), and the wire (71) is electrically connected to the trigger switch (63).

3. The manufacturing mechanism of the glass microsphere thermal insulation and sound insulation floor slab according to claim 2, characterized in that: A funnel (4) is provided above the left side plate (2), a plug rod (41) is connected to the bottom of the funnel (4), a placement groove (21) adapted to the plug rod (41) is provided on the top of the left side plate (2), and a discharge port (42) is connected to the side of the funnel (4), and the discharge port (42) faces the mold groove.

4. A manufacturing mechanism for glass microsphere thermal insulation and sound insulation floor panels according to claim 3, characterized in that: A stud (12) is welded to the left end of the bottom plate (1), and the stud (12) passes through the left side plate (2) and is threadedly connected with a nut (13).

5. The manufacturing mechanism of the glass microsphere thermal insulation and sound insulation floor slab according to claim 4, characterized in that: Slots (11) are symmetrically provided on both sides of the top of the bottom plate (1), and the bottom of the baffle (5) is plugged into the slots (11).

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