Embossing machine
By designing horizontally movable top plate and slope in the embossing machine, the vertical sliding of the fixed seat and the upper and lower roller spacing are adjusted, the problem of adjusting the spacing in the prior art affecting gear transmission, and precision adjustment and gearing are achieved Smooth transmission effect.
Patent Information
- Application Number
- CN202322386201.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-04
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2033-09-04
AI Technical Summary
When the existing embossing machines adjust the distance between the upper and lower rollers, the center distance of the gear changes, affecting the smooth transmission of the gear, causing problems such as noise, vibration and tooth surface wear.
By setting up a first cavity and a fixed seat on both sides of the main frame, the top plate moves horizontally in the slide groove, and the slope and inclined surface are driven to contact, thereby realizing the vertical sliding of the fixed seat and adjusting the upper and lower roller spacing. The design deviates from the center of the first rotating gear through the slider coupling, keeping the gear center distance unchanged, ensuring the gear transmission smoothly.
It realizes precision adjustment of the distance between the upper and lower rollers, while ensuring normal meshing of the gears, avoiding noise, vibration and wear of the tooth surface, and extending the service life of the embosser.
Smart Images

Figure CN222451805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing machines, in particular to an embossing machine capable of precisely adjusting the distance between upper and lower rollers. Background Art
[0002] An embossing machine is a device used to emboss or texture the surface of a material. Usually, the stacked pad, paper, and die cutter are placed between two rollers, and the rollers apply pressure to the surface of the material and the rotation of the rollers drives the pad, paper, and die cutter to move, eventually forming a variety of patterns, designs, or textures on the paper, giving the material a richer decorative effect.
[0003] At present, in order to adapt to the different types and thicknesses of pads and cutting dies, as well as to control the depth of the cutting pattern, the embossing machine mostly adopts a fixed roller spacing design, and the versatility of the embossing machine is improved by selecting pads of different thicknesses. This type of embossing machine is more troublesome to operate. Recently, some embossing machines that adjust the spacing between the upper and lower rollers have appeared on the market. The two rollers on the embossing machine are mainly driven to roll by the transmission between the gears. When the spacing between the two rollers changes, the center distance of the gears on the two rollers changes, causing the position of the meshing point of the gears to change, resulting in poor gear meshing, causing noise, vibration, tooth surface wear and other problems, and even failure to transmit, affecting the normal use and life of the embossing machine. Therefore, it is necessary to provide an embossing machine with adjustable relative spacing between rollers that does not affect the smooth transmission of the gears. Utility Model Content
[0004] Aiming at the technical problem in the prior art that the adjustment of the roller spacing of the embossing machine leads to a change in the center distance of the gears, which in turn affects the smooth transmission of the gears, the utility model provides an embossing machine which can precisely adjust the upper and lower roller spacing and ensure smooth transmission of the gears.
[0005] An embossing machine comprises a main frame, an upper roller, a lower roller and a power device for driving the upper and lower rollers to rotate, wherein a first cavity is provided on both sides of the main frame, a fixed seat is provided in the first cavity and can slide along the side wall of the first cavity in the vertical direction, both ends of the upper roller are rotatably mounted on the fixed seat, and one end of the upper roller is connected to a first rotating gear through a slider coupling; a baffle is provided on the main frame, a first slide groove is formed between the baffle and the fixed seat, a top plate is provided in the first slide groove, and the top plate comprises a top plate body and a slope distributed at both ends of the top plate body; the slopes are respectively connected to an inclined surface on the top of the fixed seat on the same side as the slopes The gear unit is configured to be connected to the drive unit of the present invention to abut against the gears of the first sliding groove; the driving device is used to drive the top plate to move in the horizontal direction of the first sliding groove, so that the slope moves along one side of the inclined surface and thereby drives the fixed seat to slide up and down in the vertical direction, and the upper roller follows the fixed seat to slide and deviates from the center of the first rotating gear through the slider coupling; the lower roller can be rotatably installed on both sides of the main frame below the first cavity, and one end of the lower roller is fixedly connected to the second rotating gear; the first rotating gear is meshed with the second rotating gear; a transmission gear shaft is also rotatably installed on the main frame on one side of the first rotating gear, and the transmission gear shaft is meshed with the second rotating gear and connected to the power device.
[0006] Preferably, the slider coupling includes a left half coupling, a right half coupling and a slider slidably arranged between the left half coupling and the right half coupling, the left half coupling is fixedly connected to the rotating shaft of the upper roller, the right half coupling is fixedly connected to the first rotating gear through a transmission shaft, and the slider slides on the left half coupling or the right half coupling following the sliding of the upper roller in the vertical direction.
[0007] Preferably, arc-shaped shock-absorbing gaskets are provided on the end surfaces of the left half coupling and the right half coupling.
[0008] Preferably, the left half coupling is provided with a second slide groove cooperating with the slider, and the slider is provided with a third slide groove cooperating with the right half coupling; the groove walls of the second and third slide grooves are both provided with oil storage grooves, and lubricating grease is provided in the oil storage grooves.
[0009] Preferably, a plurality of return springs are provided between the fixing seat and the bottom of the first cavity, and two ends of the return springs are respectively in contact with the bottom of the fixing seat and the bottom of the first cavity.
[0010] Preferably, a plurality of spring tubes are provided at the bottom of the fixing seat, and the return spring is installed in the spring tubes and abuts against the bottom of the first cavity.
[0011] Preferably, a first circular hole is provided in the middle of the fixed seat, a first bearing is provided in the first circular hole, and both ends of the upper roller are respectively mounted on the first bearing; second circular holes are provided on both sides of the main frame below the first cavity, a second bearing is provided in the second circular hole, and both ends of the lower roller are respectively mounted on the second bearing.
[0012] Preferably, the driving device includes a rotating knob rotatably mounted on the baffle and a third rotating gear connected to the rotating knob, a second cavity is provided on the top plate body, gear teeth are provided on one side of the second cavity in a horizontal direction, the third rotating gear is meshedly connected with the gear teeth, and the top plate is driven to slide in the horizontal direction in the first sliding groove through the rotation of the rotating knob.
[0013] Preferably, a plurality of scales are provided on the baffle plate along the circumference of the rotating knob, and the scales correspond to the distance that the top plate slides in the first sliding groove along the horizontal direction.
[0014] Preferably, the power device is a driving motor or a shaking handle.
[0015] The beneficial effects of the utility model are as follows: the utility model provides an embossing machine, which drives the top plate to move in the horizontal direction of the first slide groove, so that the slope of the top plate moves along one side of the inclined surface of the fixed seat, thereby driving the fixed seat to slide up and down along the vertical direction, and the upper roller follows the fixed seat to slide and deviates from the center of the first rotating gear through the slider coupling, thereby achieving adjustment of the spacing between the upper and lower rollers while keeping the center distance between the first and second rotating gears unchanged, ensuring the normal meshing of the first and second rotating gears, thereby achieving smooth transmission of the gear parts.
[0016] At the same time, the present application is provided with a rotating knob to rotate the third rotating gear to a corresponding angle according to the selected scale, and the gear teeth meshing with the third rotating gear are used to accurately adjust the distance that the top plate slides in the horizontal direction in the first sliding groove, and then the fixed seat drives the upper roller to move in the vertical direction through the abutting slopes and inclined surfaces, which is conducive to the precise adjustment of the spacing between the upper roller and the lower roller, and the pressure received by the embossing die is adjusted by adjusting the spacing, the depth of the embossing pattern is controlled, and precise embossing operation is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional structural schematic diagram of an embossing machine provided by the utility model;
[0018] Figure 2 A schematic diagram of the top view of an embossing machine provided by the utility model;
[0019] Figure 3 A schematic cross-sectional structure diagram of an embossing machine provided by the utility model;
[0020] Figure 4 A schematic diagram of the top plate structure provided by the utility model;
[0021] Figure 5 A schematic diagram of the structure of the upper roller fixing seat provided by the utility model;
[0022] Figure 6 This is a schematic diagram of the partial exploded structure of the upper roller and its slider coupling provided by the utility model.
[0023] Figure ID
[0024] 1. Main frame; 101. First cavity; 102. Second circular hole; 2. Upper roller; 201. Rotating shaft; 3. Lower roller; 4. Power device; 401. Manual crank; 5. Fixed seat; 501. Inclined surface; 502. Spring cylinder; 503. First circular hole; 6. First bearing; 7. Second bearing; 8. Slider coupling; 801. Left half coupling; 802. Right half coupling; 803. Slider; 9. First rotating gear; 10. Return spring; 11. Baffle; 1101. Scale; 12. Top plate; 1201. Top plate body; 1202. Slope; 1203. Second cavity; 1204. Gear; 13. Driving device; 1301. Rotating knob; 1302. Third rotating gear; 14. Second rotating gear; 15. Transmission gear shaft; 16. Transmission shaft; DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the utility model clearer, the device proposed in the utility model is further described in detail below in combination with the accompanying drawings and specific implementation methods. According to the following description, the advantages and features of the utility model will be clearer. It should be noted that the accompanying drawings adopt a very simplified form and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the implementation method of the utility model. In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, please refer to the accompanying drawings. It should be noted that the structure, proportion, size, etc. illustrated by the accompanying drawings of this specification are only used to match the content disclosed in the specification, so that people familiar with this technology can understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so it has no technical substantive significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effect that the utility model can produce and the purpose that can be achieved, should fall within the scope of the technical content disclosed by the utility model.
[0026] See also Figure 1 As shown, an embossing machine includes a main frame 1, an upper roller 2, a lower roller 3 and a power device 4 for driving the upper roller 2 and the lower roller 3 to rotate.
[0027] Specifically, a first cavity 101 is provided on both sides of the main frame 1, and a fixing seat 5 is provided in the first cavity 101, which can slide in the vertical direction along the side wall of the first cavity 101. Both ends of the upper roller 2 are rotatably mounted on the fixing seat 5, and one end of the upper roller 2 is connected to a first rotating gear 9 through a slider coupling 8. When the fixing seat 5 slides in the vertical direction along the side wall of the first cavity 101, the upper roller 2 follows the fixing seat 5 and slides up and down in the vertical direction, so that the position of the upper roller 2 moves in the vertical direction and deviates from the center of the first rotating gear 9 through the slider coupling 8.
[0028] A plurality of return springs 10 are provided between the fixing seat 5 and the bottom of the first cavity 101, and the two ends of the return spring 10 are respectively in contact with the bottom of the fixing seat 5 and the bottom of the first cavity 101. By applying different forces to the top of the fixing seat 5 or limiting the position of the fixing seat 5, the return spring 10 can be compressed or extended, so that the fixing seat 5 can move in the vertical direction along the side wall of the first cavity 101.
[0029] Preferably, a plurality of spring tubes 502 are provided at the bottom of the fixing seat 5 , and the return spring 10 is installed in the spring tube 502 and abuts against the bottom of the first cavity 101 .
[0030] Preferably, a groove is provided on both sides of the fixing seat 5, and the side wall of the first cavity is provided with a boss slidably matched with the groove. The fixing seat 5 cooperates with the boss through the groove, so as to be slidably connected in the first cavity, and a plurality of spring tubes 502 are provided at its bottom. The reset spring 10 is installed in the spring tube 502 and abuts against the bottom of the first cavity 101.
[0031] A first circular hole 503 is provided in the middle of the fixed seat 5, and a first bearing 6 is provided in the first circular hole 503, and both ends of the upper roller 2 are respectively mounted on the first bearing 6; a baffle 11 is provided on the main frame 1, and a first slide groove (not marked in the figure) is formed between the baffle 11 and the fixed seat 5, and a top plate 12 is provided in the first slide groove, and the top plate 12 includes a top plate body 1201 and a slope 1202 distributed at both ends of the top plate body 1201; the slope 1202 is respectively in contact with an inclined surface 501 on the top of the fixed seat 5 on the same side; a driving device 13 is provided on the top plate 12, and the driving device 13 is used to drive the top plate 12 to move horizontally in the first slide groove. In this embodiment, the slope 1202 has the same slope as the slope 501 , the slope 1202 decreases in height from left to right, and the slope 501 increases in height from left to right. The slope 1202 is arranged opposite to the slope 501 and is in close contact with it.
[0032] The driving device 13 includes a rotating knob 1301 rotatably mounted on the baffle 11 and a third rotating gear 1302 connected to the rotating knob 1301. A second cavity 1203 is provided on the top plate body 1201. A gear 1204 is provided on one side of the second cavity 1203 in the horizontal direction. The third rotating gear 1302 is meshed and connected with the gear 1204, and drives the top plate 12 to slide in the horizontal direction in the first slide groove through the rotation of the rotating knob 1301. Preferably, a plurality of scales 1101 are provided on the baffle 11 along the circumference of the rotating knob, and the scales 1101 correspond to the distance that the top plate 11 slides in the first slide groove in the horizontal direction. By rotating the corresponding angle selection scale 1101 through the rotary knob 1301, the sliding distance of the top plate 11 in the first slide groove in the horizontal direction can be accurately adjusted, so that the upper roller 2 can be controlled to move a certain distance in the vertical direction, and the spacing between the upper roller 2 and the lower roller 3 can be precisely adjusted. The pressure received by the embossing die can be adjusted by adjusting the spacing, and the depth of the embossing pattern can be controlled to achieve precise embossing operation.
[0033] When the rotating knob 1301 is rotated to drive the third rotating gear 1302 to rotate, the gear teeth 1204 of the third rotating gear meshing with each other drive the top plate 12 to move to the left in the first slide slot in the horizontal direction, so that the slope 1202 moves along the left side of the inclined surface 501, and the height of the part where the slope 1202 abuts against the inclined surface 501 becomes smaller, so that the reset spring 10 is extended, and then the fixed seat 5 slides upward in the vertical direction, and the upper roller 2 follows the fixed seat 5 to slide upward, and deviates upward from the center of the first rotating gear 9 through the slider coupling 8. When the top plate 12 moves to the right in the first slide slot in the horizontal direction, the slope 1202 moves along the right side of the inclined surface 501, and the height of the part where the slope 1202 abuts against the inclined surface 501 becomes larger, so that the reset spring 10 is compressed, and then the fixed seat 5 slides downward in the vertical direction, and the upper roller 2 follows the fixed seat 5 to slide downward, and deviates downward from the center of the first rotating gear 9 through the slider coupling 8.
[0034] The slider coupling 8 includes a left half coupling 801, a right half coupling 802 and a slider 803 slidably arranged between the left half coupling 801 and the right half coupling 802. The left half coupling 801 is fixedly connected to the rotating shaft 201 of the upper roller 2, and the right half coupling 802 is fixedly connected to the first rotating gear 9 through a transmission shaft 15. The slider 803 slides on the left half coupling 801 or the right half coupling 802 as the upper roller 2 slides in the vertical direction.
[0035] The end surfaces of the left half coupling 801 and the right half coupling 802 are both provided with arc-shaped shock-absorbing gaskets (not shown in the figure). The arc-shaped shock-absorbing gaskets are made of elastic material and can absorb and buffer the vibration and impact force generated when the coupling is working, thereby protecting the normal operation of the coupling and reducing the noise level.
[0036] The left half coupling 801 is provided with a second slide groove 8011 which cooperates with the slider 803, and the slider 803 is provided with a third slide groove 8031 which cooperates with the right half coupling 802; when the rotating shaft 201 rotates, the slider coupling 8 transmits torque, and the slider 803 rotates with the rotating shaft 201 and slides in the first slide groove 8011 or the third slide groove 8031. The sliding and rotation of the slider are carried out simultaneously, and the torque is transmitted from a rotating shaft 201 to the transmission shaft 15 through friction.
[0037] The walls of the second slide groove 8011 and the third slide groove 8031 are both provided with oil storage grooves (not shown in the figure), and lubricating grease is provided in the oil storage grooves. By providing the oil storage grooves to store a certain amount of lubricating grease and keeping it on the contact surface of the slider coupling 8 through an oil seal or other structure, the friction heat and friction loss generated when the slider 803 slides relative to the left half coupling 801 and the right half coupling 802 can be reduced, and the service life of the slider coupling 8 can be extended. At the same time, the oil storage groove can also play the role of cooling the slider 803 and reducing shock, ensuring the normal operation of the slider coupling 8.
[0038] The lower roller 3 is rotatably mounted on both sides of the main frame 1 below the first cavity 101, and one end of the lower roller 3 is fixedly connected to a second rotating gear 14; the first rotating gear 9 is meshed and connected with the second rotating gear 14; a transmission gear shaft 15 is also rotatably mounted on the main frame 1 on one side of the first rotating gear 9, and the transmission gear shaft 15 is meshed and connected with the second rotating gear 14 and connected with the power device 4. The power device 4 provides power to rotate the transmission gear shaft 15, driving the first rotating gear 9 meshed with the transmission gear shaft and the second rotating gear 14 meshed with the first rotating gear 9 to rotate, thereby driving the upper roller 2 and the lower roller 3 to rotate in the same direction.
[0039] Wherein, second circular holes 102 are provided on both sides of the main frame 1 below the first cavity 101 , second bearings 7 are provided in the second circular holes 102 , and both ends of the lower roller 3 are respectively mounted on the second bearings 7 .
[0040] The power device 4 is a driving motor (not shown in the figure) or a rocking handle 41 .
[0041] The working principle of the embossing machine provided by the utility model is as follows: when the user operates, first according to the demand for the spacing between the upper roller 2 and the lower roller 3, the rotary knob 1301 is turned to drive the top plate 12 to slide in the first slide groove in the horizontal direction. When it is necessary to increase the spacing between the upper roller 2 and the lower roller 3, the rotary knob 1301 is turned to drive the top plate 12 to move to the left along the horizontal direction, at this time, the reset spring 10 is stretched, so that the fixed seat 5 rises in the vertical direction, driving the upper roller 2 to rise in the vertical direction, so that the spacing between the upper roller 2 and the lower roller 3 is increased; when it is necessary to reduce the spacing between the upper roller 2 and the lower roller 3, the rotary knob 1301 is turned to drive the top plate 12 to move to the right in the horizontal direction, at this time, the reset spring 10 is compressed, so that the fixed seat 5 descends in the vertical direction, driving the upper roller 2 to move first in the vertical direction, so that the spacing between the upper roller 2 and the lower roller 3 is reduced.
[0042] At the same time, the slider 803 slides on the left half coupling 801 or the right half coupling 802 as the upper roller 2 slides up and down in the vertical direction, so that the upper roller 2 deviates upward or downward from the center of the first rotating gear 9 while moving upward or downward in the vertical direction. At this time, the center distance between the first rotating gear 9 and the second rotating gear 14 remains unchanged, and a normal meshing state is maintained; after the upper roller 2 and the lower roller 3 are adjusted to a certain distance according to the use requirements, the transmission gear shaft 15 is driven to rotate by the power device 4, thereby driving the first rotating gear 9 meshed with the rotating gear shaft 15 to rotate, and then driving the second rotating gear 14 meshed with the first rotating gear 9 to rotate, thereby realizing the gear transmission between the first rotating gear 9, the second rotating gear 14 and the transmission gear shaft 15, driving the upper roller 2 and the upper roller 3 to roll, and realizing embossing and transmission operations.
[0043] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which should all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. An embossing machine, comprising a main frame, an upper roller, a lower roller and a power device for driving the upper and lower rollers to rotate, characterized in that: A first cavity is provided on both sides of the main frame, a fixing seat is provided in each of the first cavities and can slide vertically along the side wall of the first cavity, both ends of the upper roller can be rotatably mounted on the fixing seat, and one end of the upper roller is connected to a first rotating gear through a slider coupling; The main frame is provided with a baffle, a first slide groove is formed between the baffle and the fixed seat, a top plate is provided in the first slide groove, the top plate includes a top plate body and a slope distributed at both ends of the top plate body; the slopes are respectively abutted against an inclined surface on the top of the fixed seat on the same side; a driving device is provided on the top plate, the driving device is used to drive the top plate to move in the horizontal direction of the first slide groove, so that the slope moves along one side of the inclined surface and then drives the fixed seat to slide up and down in the vertical direction, and the upper roller follows the fixed seat to slide and deviates from the center of the first rotating gear through the slider coupling; The lower roller is rotatably mounted on both sides of the main frame below the first cavity, and one end of the lower roller is fixedly connected to a second rotating gear; The first rotating gear is meshed and connected with the second rotating gear; a transmission gear shaft is also rotatably mounted on the main frame on one side of the first rotating gear, and the transmission gear shaft is meshed and connected with the second rotating gear and connected to the power device.
2. An embossing machine according to claim 1, characterized in that: The slider coupling includes a left half coupling, a right half coupling and a slider slidably arranged between the left half coupling and the right half coupling. The left half coupling is fixedly connected to the rotating shaft of the upper roller, and the right half coupling is fixedly connected to the first rotating gear through a transmission shaft. The slider slides on the left half coupling or the right half coupling following the sliding of the upper roller in the vertical direction.
3. An embossing machine according to claim 2, characterized in that: Arc-shaped shock-absorbing gaskets are arranged on the end surfaces of the left half coupling and the right half coupling.
4. An embossing machine according to claim 2, characterized in that: The left half coupling is provided with a second slide groove matched with the slider, and the slider is provided with a third slide groove matched with the right half coupling; the groove walls of the second and third slide grooves are both provided with oil storage grooves, and lubricating grease is provided in the oil storage grooves.
5. The embossing machine according to claim 1, characterized in that: A plurality of return springs are arranged between the fixing seat and the bottom of the first cavity, and two ends of the return springs are respectively in contact with the bottom of the fixing seat and the bottom of the first cavity.
6. An embossing machine according to claim 5, characterized in that: A plurality of spring tubes are arranged at the bottom of the fixing seat. The return spring is installed in the spring tube and abuts against the bottom of the first cavity.
7. An embossing machine according to claim 1, characterized in that: A first circular hole is provided in the middle of the fixing seat, a first bearing is provided in the first circular hole, and both ends of the upper roller are respectively mounted on the first bearing; second circular holes are provided on both sides of the main frame below the first cavity, a second bearing is provided in the second circular hole, and both ends of the lower roller are respectively mounted on the second bearing.
8. An embossing machine according to claim 1, characterized in that: The driving device includes a rotating knob rotatably mounted on the baffle plate and a third rotating gear connected to the rotating knob. A second cavity is provided on the top plate body, and gear teeth are provided on one side of the second cavity in a horizontal direction. The third rotating gear is meshed and connected with the gear teeth, and the top plate is driven to slide in the horizontal direction in the first sliding groove through the rotation of the rotating knob.
9. An embossing machine according to claim 8, characterized in that: The baffle plate is provided with a plurality of scales along the circumference of the rotating knob, and the scales correspond to the distance that the top plate slides in the first sliding groove along the horizontal direction.
10. The embossing machine according to claim 1, characterized in that: The power device is a driving motor or a shaking handle.
Citation Information
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