Automatic cover sealing device for alloy barrel
By designing the alloy barrel automatic capping device, automatic capping is achieved by using the transmission component, clamp feeding component and down-pressure capping component, the problems of low efficiency and high cost of manual sealing method are solved, and the capping efficiency and automation are improved.
Patent Information
- Application Number
- CN202421273705.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-05
AI Technical Summary
In the prior art, the sealing of alloy barrels mainly relies on manual sealing method, which is inefficient, affects the processing speed of factory sealing, and increases the labor cost of sealing.
An alloy barrel automatic capping device is designed, including a first conveying mechanism, an automatic capping mechanism and a second conveying mechanism. The automatic capping mechanism consists of a transmission component, a clamp feeding component and a downward cap assembly. The automatic capping of the barrel cover and the barrel opening is realized through the clamp downward pressing.
The automated closure of alloy barrels has been realized, which significantly improves the closure efficiency, reduces labor costs, and increases the degree of automation of the closure.
Smart Images
Figure CN222452631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automation equipment, in particular to an automatic capping device for alloy barrels. Background Art
[0002] Alloy barrels are usually aluminum alloy barrels. Alloy barrels are one of the traditional containers and occupy a very important position in traditional containers. Alloy barrels have evolved from the function of temporarily storing the contents to today's industrial packaging, sales packaging, transportation packaging, etc.; from production to circulation and consumption, they have formed a consistent flow container and become a means of long-term preservation of the contents. It can be said that alloy barrels have brought great changes and progress to human work and life.
[0003] At present, when sealing alloy barrels storing dry powder and granular materials, manual sealing is generally used to seal the barrel body and the barrel cover. Manual sealing is one of the simplest sealing methods. It is suitable for items in alloy barrels that do not require confidentiality, but only to prevent dust, moisture, etc. from entering. The manual sealing method mainly uses the buckle or protrusion on the alloy barrel to press and seal the barrel mouth. However, the sealing efficiency of the manual sealing method is low, which affects the factory's capping processing speed and increases the capping labor cost. Utility Model Content
[0004] The utility model aims to provide an automatic capping device for alloy barrels which can realize automatic capping.
[0005] In order to achieve the above-mentioned object, the utility model provides an automatic capping device for alloy barrels, characterized in that it comprises a first conveying mechanism (1), an automatic capping mechanism (2) and a second conveying mechanism (3) which are arranged in sequence; wherein:
[0006] The automatic capping mechanism (2) comprises a transmission component, a clamp feeding component arranged on one side of the transmission component, and a downward pressing capping component arranged above the transmission component;
[0007] The first conveying mechanism (1) conveys the alloy barrel (4) to be capped to the transmission component;
[0008] The clamp feeding assembly comprises a clamp storage module and a clamp pushing module, wherein the clamp pushing module pushes the clamps (5) stored in the clamp storage module one by one to the top of the alloy barrel (4) to be sealed;
[0009] The pressing capping assembly presses down the clamp (5) located directly above the alloy barrel (4) to be capped, so that the clamp (5) tightens the barrel cover and the barrel mouth of the alloy barrel (4) to be capped, thereby completing the capping;
[0010] The transmission component transmits the sealed alloy barrel (4) to the second transmission mechanism (3).
[0011] Furthermore, the clamp pushing module comprises a base (23), an extension plate (24) horizontally arranged on the top of the base (23), and a pushing assembly, one end of the extension plate (24) extends out of the base (23) and is arranged above the transmission assembly (20), the end of the extension plate (24) located above the transmission assembly (20) has a blanking hole for blanking the clamp, and both sides of the blanking hole have arc-shaped holding plates (25); the pushing assembly comprises a pushing arm (26) horizontally slidably arranged on the upper surface of the extension plate (24) along the extension direction of the extension plate (24) and a driving mechanism for driving the pushing arm (26) to slide back and forth horizontally along the extension direction of the extension plate (24); The driving mechanism comprises a steering gear (27), a first connecting rod (28) and a second connecting rod (29); the first connecting rod (28) and the second connecting rod (29) are hinged; the other end of the first connecting rod (28) is connected to an output shaft of the steering gear (27); the other end of the second connecting rod (29) is rotatably connected to the pusher arm (26); after the steering gear (27) drives the first connecting rod (28) to rotate, the first connecting rod (28) can push and pull the pusher arm (26) through the second connecting rod (29), so that the pusher arm (26) can slide back and forth; the steering gear (27) is fixedly installed in the base (23); the side wall and the top of the base (23) are provided with movable holes for the second connecting rod (29) to movably pass through.
[0012] Furthermore, the clamp storage module comprises a storage barrel (30), a plurality of clamps (5) are stacked longitudinally in the storage barrel (30), the bottom of the storage barrel (30) is open, the storage barrel (30) is fixedly mounted on the top of the base (23), and the pusher arm (26) is located below the bottom of the storage barrel (30);
[0013] After the driving mechanism drives the pushing arm (26) to slide horizontally back and forth along the extension direction of the extension plate (24), the clamps (5) stacked in the clamp storage module can be pushed one by one along the extension plate (24) into the drop hole, so that the clamps (5) can fall to the top of the alloy barrel (4) to be sealed under the limitation and guidance of the two holding plates (25).
[0014] Furthermore, the downward pressing capping assembly comprises a support frame (31), a downward pressing hydraulic cylinder (32) arranged on the top of the support frame (31), and a downward pressing plate (33) installed on the downward pressing hydraulic cylinder (32); the downward pressing plate (33) is a circular plate; the diameter of the downward pressing plate (33) is adapted to the diameter of the clamp; a guide rod (34) is arranged on the upper surface of the downward pressing plate (33); the top of the guide rod (34) slides upward and passes through the support frame (31); and the downward pressing plate (33) is driven by the downward pressing hydraulic cylinder (32) to press the clamp (5) on the alloy barrel (4).
[0015] Furthermore, a plurality of groups of positioning structures for positioning the alloy barrels (4) placed on the conveyor belt are evenly spaced along the conveyor belt on the conveyor belt surface of the first conveyor mechanism (1), and each group of positioning structures is composed of a plurality of positioning protrusions (11) arranged at intervals in an arc shape. The alloy barrel (4) can be positioned by being placed in the arc surrounded by the positioning protrusions (11).
[0016] Furthermore, a guide plate (21) is respectively arranged on the left and right sides above the transmission component (20), and the two guide plates (21) can guide the alloy barrel (4) transported by the transmission component (20) in the front and rear directions and limit the alloy barrel (4) in the left and right directions. The two guide plates (21) are arc-shaped plates with an arc surface concave inward, and the spacing between the two guide plates (21) near one end of the first transmission mechanism (1) is greater than the spacing near one end of the second transmission mechanism (3); a travel switch (22) is arranged on the inner wall of one end of the guide plate (21) near the second transmission mechanism (3), and when the alloy barrel (4) transported by the transmission component (20) touches the travel switch (22), the transmission component (20) stops transporting and causes the alloy barrel (4) to stop below the downward pressing capping component.
[0017] The beneficial effects of the utility model are embodied in:
[0018] The alloy barrel automatic capping device provided by the present application has a high degree of automation, which can automatically transfer the alloy barrel to be capped into the automatic capping mechanism, and then the automatic capping mechanism automatically caps it, and then transfer the capped alloy barrel to the next workstation through the second conveying mechanism for subsequent processing. The high degree of capping automation greatly improves the capping efficiency of the alloy barrel and effectively reduces the labor cost of capping the alloy barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of an automatic capping device for alloy barrels provided in an embodiment of the present invention;
[0020] Figure 2 Schematic diagram of the structure of the transmission assembly, the downward pressing cover assembly, the clamp storage module, and the clamp pushing module provided in the embodiment of the present invention Figure 1;
[0021] Figure 3 Schematic diagram of the structure of the transmission assembly, the downward pressing cover assembly, the clamp storage module, and the clamp pushing module provided in the embodiment of the present invention Figure 2 ;
[0022] Figure 4 Schematic diagram of the structure of the clamp storage module and the clamp pushing module provided in the embodiment of the present invention Figure 1 ;
[0023] Figure 5 A schematic diagram of the structure of the clamp pushing module provided in the embodiment of the present invention Figure 1 ; DETAILED DESCRIPTION
[0024] The following will describe the specific implementation of the utility model in more detail with reference to the schematic diagram. The advantages and features of the utility model will become clearer according to the following description. It should be noted that the drawings are all in a very simplified form and are not in exact proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the utility model.
[0025] An automatic capping device for alloy barrels is used for automatically capping alloy barrels. Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the alloy barrel automatic capping device comprises a first conveying mechanism 1, an automatic capping mechanism 2 and a second conveying mechanism 3 which are arranged in sequence.
[0026] Specifically, the automatic capping mechanism 2 includes a transmission component, a clamp feeding component arranged on one side of the transmission component, and a downward pressing capping component arranged above the transmission component. The first transmission mechanism 1 transfers the alloy barrel 4 to be capped to the transmission component. The clamp feeding component includes a clamp storage module and a clamp pushing module, and the clamp pushing module pushes the clamps 5 stored in the clamp storage module one by one to the top of the alloy barrel 4 to be capped. The downward pressing capping component presses down the clamp 5 located just above the alloy barrel 4 to be capped, so that the clamp 5 tightens the barrel lid and barrel mouth of the alloy barrel 4 to be capped, thereby completing the capping.
[0027] The transmission component transfers the sealed alloy barrel 4 to the second transmission mechanism 3, and the second transmission mechanism 3 transports the alloy barrel 4 to a subsequent workstation for subsequent processing.
[0028] On the surface of the conveyor belt 9 of the first conveyor mechanism 1, several groups of positioning structures for positioning the alloy barrels 4 placed on the conveyor belt are evenly spaced along the conveyor belt, and each group of positioning structures is composed of a plurality of positioning protrusions 11 arranged at intervals in an arc shape, and the alloy barrel 4 can be positioned by being placed in the arc surrounded by the positioning protrusions 11. The spacing between two adjacent alloy barrels 4 to be capped is set by the positioning protrusions 11, so that the interval length of the alloy barrels 4 transported by the first conveyor mechanism 1 is adapted to the time it takes for the capping assembly to cap one alloy barrel 4.
[0029] In order to enable the alloy barrel 4 to enter the transmission component 20 in the forward direction from the first transmission mechanism 1, a guide plate 21 is respectively arranged on the left and right sides above the transmission component 20. The two guide plates 21 can guide the alloy barrel 4 transported by the transmission component 20 front and back and limit the left and right positions. The two guide plates 21 are arc-shaped plates with concave arc surfaces. The distance between the two guide plates 21 near one end of the first transmission mechanism 1 is greater than the distance near one end of the second transmission mechanism 3; a travel switch 22 is arranged on the inner wall of the end of the guide plate 21 near the second transmission mechanism 3. When the alloy barrel 4 transported by the transmission component 20 touches the travel switch 22, the transmission component 20 will stop transporting and stop the alloy barrel 4 below the downward pressure capping component.
[0030] like Figure 3 , Figure 4 and Figure 5 As shown, the clamp pushing module includes a base 23, an extension plate 24 horizontally arranged on the top of the base 23, and a pushing assembly. One end of the extension plate 24 extends out of the base 23 and is arranged above the transmission assembly 20. The end of the extension plate 24 located above the transmission assembly 20 has a blanking hole for blanking the clamp 5, and arc-shaped holding plates 25 are provided on both sides of the blanking hole. The pushing assembly includes a pushing arm 26 horizontally slidingly arranged on the upper surface of the extension plate 24 along the extension direction of the extension plate 24 and a driving mechanism driving the pushing arm 26 to slide horizontally and reciprocally along the extension direction of the extension plate 24. The clamp storage module is arranged on the top of the base 23, and the driving mechanism drives the pushing arm 26 to slide horizontally and reciprocally along the extension direction of the extension plate 24, so as to push the clamps 5 stored in the clamp storage module one by one along the extension plate 24 to the top of the alloy barrel 4 to be capped, and the clamps 5 fall from the blanking hole into between the two holding plates 25.
[0031] like Figure 5As shown, the driving mechanism includes a steering gear 27, a first connecting rod 28 and a second connecting rod 29. The first connecting rod 28 and the second connecting rod 29 are hinged, the other end of the first connecting rod 28 is connected to the output shaft of the steering gear 27, and the other end of the second connecting rod 29 is rotatably connected to the push arm 26; after the steering gear 27 drives the first connecting rod 28 to rotate, the first connecting rod 28 can push and pull the push arm 26 through the second connecting rod 29, so that the push arm 26 can slide back and forth, and a guiding mechanism is arranged between the push arm 26 and the extension plate 24. The guiding mechanism is usually a T-slot arranged on the extension plate 24 and a T-block arranged on the push arm 26. The T-block is clamped in the T-slot, so that the reciprocating sliding of the push arm 26 can be guided; the steering gear 27 is fixedly installed in the base 23, and the side wall and the top of the base 23 have movable holes for the second connecting rod 29 to movably pass through.
[0032] like Figure 1 , Figure 4 As shown, the clamp storage module includes a storage barrel 30, in which a plurality of clamps 5 are stacked longitudinally, the bottom of the storage barrel 30 is open, the storage barrel 30 is fixedly mounted on the top of the base 23, and the pushing arm 26 is arranged below the bottom of the storage barrel 30. After the driving mechanism drives the pushing arm 26 to slide horizontally back and forth along the extension direction of the extension plate 24, the clamps 5 stacked in the clamp storage module can be pushed one by one along the extension plate 24 into the drop hole, so that the clamps 5 can fall to the top of the alloy barrel 4 to be sealed under the limitation and guidance of the two holding plates 25.
[0033] In this embodiment, Figure 2 , Figure 3 As shown, the downward pressing cover assembly includes a support frame 31, a downward pressing hydraulic cylinder 32 arranged on the top of the support frame 31 and a downward pressing plate 33 installed on the downward pressing hydraulic cylinder 32. The downward pressing plate 33 is a circular plate, and the diameter size of the downward pressing plate 33 is adapted to the diameter size of the clamp. A guide rod 34 is arranged on the upper surface of the downward pressing plate 33, and the top of the guide rod 34 slides upward and passes through the support frame 31. The guide rod 34 is used to guide the downward pressing plate 33 so that the downward pressing plate 33 can only move up and down longitudinally stably.
[0034] When the downward pressing hydraulic cylinder 32 extends downward, it drives the lower pressing plate 33 to move. The lower pressing plate 33 is located just above the blanking hole. The downward movement of the lower pressing plate 33 can press the clamp 5 down onto the alloy barrel 4 to be sealed until the clamp 5 seals the barrel cover on the barrel body. Then, the downward pressing hydraulic cylinder 32 retracts upward, driving the lower pressing plate 33 to move upward and reset.
[0035] The alloy barrel automatic capping device provided by the present application has a high degree of automation, which can automatically transfer the alloy barrel to be capped into the automatic capping mechanism, and then the automatic capping mechanism automatically caps it, and then transfer the capped alloy barrel to the next workstation through the second conveying mechanism for subsequent processing. The high degree of capping automation greatly improves the capping efficiency of the alloy barrel and effectively reduces the labor cost of capping the alloy barrel.
[0036] In this embodiment, the structures of the first conveying mechanism 1, the transmission assembly 20, and the second conveying mechanism 3 are all the same;
[0037] The first conveying mechanism 1 includes a frame, a plurality of driven rollers horizontally spaced along the top of the frame, a driving roller disposed in the frame, and a tensioning roller disposed in the frame, a conveyor belt is connected to the driven roller, the driving roller, and the tensioning roller, and the driving roller is connected to a motor. The motor drives the driving roller to rotate, thereby driving the conveyor belt to rotate.
[0038] In this embodiment, the tension adjustment roller is installed on the tension adjustment assembly, which includes a sliding seat and a screw rod with one end rotatably connected to the side wall of the sliding seat, the screw rod is horizontally arranged, and the other end is threadedly connected to the frame. The two ends of the tension adjustment roller are rotatably installed on the corresponding sliding seat through bearings, and the bottom of the sliding seat is horizontally slidable along the support rod on the frame through a linear slide rail. By turning the screw rod, the relative position of the sliding seat can be adjusted, thereby adjusting the tension of the conveyor belt.
[0039] The above are only preferred embodiments of the present invention and do not limit the present invention in any way. Any technician in the relevant technical field, without departing from the scope of the technical solution of the present invention, may make any equivalent replacement or modification to the technical solution and technical content disclosed in the present invention, which shall be deemed as the content of the technical solution of the present invention and still fall within the protection scope of the present invention.
Claims
1. An automatic capping device for alloy barrels, characterized in that: It comprises a first conveying mechanism (1), an automatic capping mechanism (2) and a second conveying mechanism (3) which are arranged in sequence; wherein: The automatic capping mechanism (2) comprises a transmission component, a clamp feeding component arranged on one side of the transmission component, and a downward pressing capping component arranged above the transmission component; The first conveying mechanism (1) conveys the alloy barrel (4) to be capped to the transmission component; The clamp feeding assembly comprises a clamp storage module and a clamp pushing module, wherein the clamp pushing module pushes the clamps (5) stored in the clamp storage module one by one to the top of the alloy barrel (4) to be sealed; The pressing capping assembly presses down the clamp (5) located directly above the alloy barrel (4) to be capped, so that the clamp (5) tightens the barrel cover and the barrel mouth of the alloy barrel (4) to be capped, thereby completing the capping; The transmission component transmits the sealed alloy barrel (4) to the second transmission mechanism (3).
2. The automatic capping device for alloy barrels according to claim 1, characterized in that: The clamp pushing module comprises a base (23), an extension plate (24) horizontally arranged on the top of the base (23), and a pushing assembly, one end of the extension plate (24) extends out of the base (23) and is arranged above the transmission assembly (20), the end of the extension plate (24) located above the transmission assembly (20) has a blanking hole for the clamp blanking, and both sides of the blanking hole have arc-shaped holding plates (25); the pushing assembly comprises a pushing arm (26) arranged on the upper surface of the extension plate (24) for horizontal sliding along the extension direction of the extension plate (24) and a driving mechanism for driving the pushing arm (26) to slide horizontally and reciprocatingly along the extension direction of the extension plate (24); the driving mechanism The driving mechanism comprises a steering gear (27), a first connecting rod (28) and a second connecting rod (29); the first connecting rod (28) and the second connecting rod (29) are hinged; the other end of the first connecting rod (28) is connected to the output shaft of the steering gear (27); the other end of the second connecting rod (29) is rotatably connected to the pusher arm (26); after the steering gear (27) drives the first connecting rod (28) to rotate, the first connecting rod (28) can push and pull the pusher arm (26) through the second connecting rod (29), so that the pusher arm (26) can slide back and forth; the steering gear (27) is fixedly installed in the base (23); the side wall and the top of the base (23) are provided with movable holes for the second connecting rod (29) to movably pass through.
3. The automatic capping device for alloy barrels according to claim 2, characterized in that: The clamp storage module comprises a storage barrel (30), a plurality of clamps (5) are stacked longitudinally in the storage barrel (30), the bottom of the storage barrel (30) is open, the storage barrel (30) is fixedly mounted on the top of the base (23), and the pusher arm (26) is located below the bottom of the storage barrel (30); After the driving mechanism drives the pushing arm (26) to slide horizontally back and forth along the extension direction of the extension plate (24), the clamps (5) stacked in the clamp storage module can be pushed one by one along the extension plate (24) into the drop hole, so that the clamps (5) can fall to the top of the alloy barrel (4) to be sealed under the limitation and guidance of the two holding plates (25).
4. An automatic capping device for alloy barrels as claimed in claim 1, 2 or 3, characterized in that: The downward pressing capping assembly comprises a support frame (31), a downward pressing hydraulic cylinder (32) arranged on the top of the support frame (31), and a downward pressing plate (33) installed on the downward pressing hydraulic cylinder (32); the downward pressing plate (33) is a circular plate, the diameter of the downward pressing plate (33) is adapted to the diameter of the clamp; a guide rod (34) is arranged on the upper surface of the downward pressing plate (33); the top of the guide rod (34) slides upward and passes through the support frame (31); and the downward pressing plate (33) is driven by the downward pressing hydraulic cylinder (32) to press the clamp (5) on the alloy barrel (4).
5. An automatic capping device for alloy barrels as claimed in claim 1, 2 or 3, characterized in that: On the conveyor belt surface of the first conveying mechanism (1), a plurality of groups of positioning structures for positioning alloy barrels (4) placed on the conveyor belt are evenly spaced along the conveyor belt, each group of positioning structures is composed of a plurality of positioning protrusions (11) arranged at intervals in an arc shape, and the alloy barrel (4) can be positioned by being placed in the arc surrounded by the positioning protrusions (11).
6. An automatic capping device for alloy barrels as claimed in claim 1, 2 or 3, characterized in that: A guide plate (21) is respectively arranged on the left and right sides above the transmission component (20), and the two guide plates (21) can guide the alloy barrel (4) transported by the transmission component (20) forward and backward and limit the alloy barrel (4) left and right. The two guide plates (21) are arc-shaped plates with an arc surface concave inward, and the spacing between the two guide plates (21) near one end of the first transmission mechanism (1) is greater than the spacing near one end of the second transmission mechanism (3); a travel switch (22) is arranged on the inner wall of one end of the guide plate (21) near the second transmission mechanism (3), and when the alloy barrel (4) transported by the transmission component (20) touches the travel switch (22), the transmission component (20) stops transporting and stops the alloy barrel (4) below the downward pressing capping component.