Chemical solution tank truck loading system

By introducing cleaning devices and crane pipes into the transportation tanker loading system, the problem of difficulty in cleaning before loading and liquid flow after loading is solved, and the overall cleaning of the inner wall of the tank body and the improvement of loading efficiency is achieved. .

CN222453261UActive Publication Date: 2025-02-11XINJIANG GUOLIN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421139657.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-02-11
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the prior art, transportation tankers need to be manually cleaned before loading, which consumes time and effort; after loading, product liquid is prone to flow to the outer wall of the tank, resulting in difficulty in cleaning, prolonging loading time and reducing work efficiency.

Method used

A chemical solution tanker loading system is provided, including a cleaning device and a crane tube. The cleaning device extends into the tank body through the first and second water pipes, and the inner wall of the tank is completely cleaned by a rotatable spray device; the water outlet of the crane tube is designed as a ball seat, and the movable ball rotates under the drive of the water flow, buffering and dispersing the solution , avoid liquid splashing; after loading, emptiate the residual solution through the air pipe to prevent liquid dripping.

Benefits of technology

The internal wall of the tank is fully cleaned, reducing manual cleaning time and improving loading efficiency; through design avoiding liquid splashing and dripping, the cleaning process is simplified and human resources are saved.

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Abstract

The utility model provides a chemical solution tank truck loading system which comprises a cleaning device and a crane pipe, the cleaning device comprises a first water pipe and a second water pipe which are vertically connected, the first water pipe is provided with a rotating joint, and the tail end of the second water pipe is provided with a rotatable spraying device; the rotatable spraying device comprises a fixed end connected with the second water pipe, and a first spraying head and a second spraying head which can rotate around the axis of the fixed end and are connected to the fixed end; a water outlet of the crane pipe forms a ball seat, a movable ball is arranged in the ball seat, the movable ball is hollow and is provided with a plurality of through holes, the movable ball is driven by water flow to rotate in the ball seat, an air pipe is connected to the crane pipe, and an air inlet valve is arranged on the air pipe; the cleaning device can spray and clean the interior of the tank body, the movable ball can buffer and disperse a solution conveyed by the crane pipe, the solution is prevented from being splashed when the liquid level in the tank body is high, air is fed into the crane pipe through the air pipe to empty the residual solution, and the residual solution is prevented from dripping.
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Description

Technical Field

[0001] The utility model relates to the technical field of transport tanker loading, in particular to a chemical solution tanker loading system. Background Art

[0002] The aqueous solution of glyoxylic acid is transported by tank trucks. Before loading, the tank needs to be cleaned. Currently, water pipes are used for cleaning. It is difficult to clean every part of the tank with water pipes. Operators need to enter the tank for cleaning, which is time-consuming and labor-intensive. In addition, after the tank is cleaned, a loading crane is used to transport the product into the tank. After the existing crane is loaded, liquid is accumulated inside. When the loading area is withdrawn, the product liquid will flow on the outer wall of the tank. Due to the nature of the product, the product liquid flowing outside the tank is very difficult to clean. It takes time to clean it manually, which prolongs the loading time and greatly reduces work efficiency. Utility Model Content

[0003] In order to solve the problems existing in the prior art, the utility model provides a chemical solution tank truck loading system.

[0004] The utility model provides a chemical solution tank truck loading system, comprising:

[0005] A cleaning device, the cleaning device comprising a first water pipe and a second water pipe for extending into a tank body of a transport tank truck, the top end of the first water pipe being used to extend out of the tank body and connected to a water tank, a rotating joint being provided on the first water pipe, the second water pipe being connected to the bottom end of the first water pipe and being perpendicular to the first water pipe, and a rotatable spray device being provided at the end of the second water pipe; the rotatable spray device comprising a fixed end connected to the second water pipe, and a first spray head and a second spray head connected to the fixed end, the directions of the first spray head and the second spray head forming an angle, and the first spray head and the second spray head being configured to rotate around the axis of the fixed end under the action of water pressure;

[0006] A crane pipe, the water outlet of the crane pipe forms a ball seat, a movable ball is arranged in the ball seat, the movable ball is hollow inside, a plurality of through holes are arranged on the movable ball, the movable ball is configured to rotate in the ball seat driven by the water flow, an air pipe is connected to the crane pipe, and an air inlet valve is arranged on the air pipe.

[0007] In one embodiment of the present invention, the direction of the second spray head is perpendicular to the extension direction of the second water pipe, and the direction of the second spray head forms an obtuse angle with the direction of the first spray head.

[0008] In one embodiment of the present invention, the first water pipe and the second water pipe are connected via an elbow, and the first water pipe and the second water pipe are detachably connected to the elbow respectively.

[0009] In one embodiment of the utility model, a hand wheel is provided on the rotary joint or the first water pipe.

[0010] In one embodiment of the utility model, the crane pipe is connected to an air pipe, and an air intake valve is installed on the air pipe.

[0011] In one embodiment of the utility model, it also includes a water tank connected to the first water pipe, a chemical solution storage tank connected to the crane pipe, and a waste liquid pool connected to the tank body of the transport tank truck through a drainage pipe.

[0012] At least one beneficial effect of the present invention is:

[0013] The chemical solution tank truck loading system provided by the utility model comprises a cleaning device and a crane pipe, wherein the first water pipe and the second water pipe of the cleaning device extend into the tank body, and the inner wall of the tank body is sprayed and cleaned by a rotatable spray device on the second water pipe, and the first spray head and the second spray head of the rotatable spray device rotate under the action of water pressure, which can increase the spray range, and the first water pipe is rotated by a rotating joint on the first water pipe, so that the second water pipe and the rotatable spray device can rotate in the tank body, further increasing the spray range and comprehensively cleaning the inner wall of the tank body; an active ball is arranged in a ball seat of the crane pipe water outlet, and the active ball rotates driven by the water flow, so as to buffer and disperse the solution transported by the crane pipe, and can avoid that when the liquid level in the tank body is high, the solution is concentratedly sprayed toward the liquid surface, causing the liquid to splash out; after the crane pipe is loaded, the residual solution is emptied by air intake into the crane pipe through the air pipe, so as to avoid that the residual solution drips on the outer wall of the tank body when the crane pipe is taken away, thereby avoiding increasing the cleaning work and affecting the work efficiency.

[0014] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention.

[0016] Figure 1 It is a schematic diagram of the overall structure of the chemical solution tanker loading system provided by the utility model;

[0017] Figure 2 It is a structural schematic diagram of a cleaning device for a chemical solution tanker loading system provided by the utility model;

[0018] Figure 3 It is a cross-sectional view of the water outlet of the crane pipe of the chemical solution tanker loading system provided by the utility model;

[0019] Figure 4 The utility model is a schematic diagram of a crane pipe loading system for a chemical solution tank truck provided by the utility model.

[0020] Figures 1 to 4 The one-to-one correspondence between the component names and the reference numerals is as follows:

[0021] 1. Cleaning device; 11. First water pipe; 12. Second water pipe; 13. Rotary joint; 14. Rotary spray device; 141. First spray head; 142. Second spray head; 143. Fixed end; 15. Elbow; 16. Hand wheel;

[0022] 2. Crane pipe; 21. Ball seat; 22. Movable ball; 23. Air pipe; 24. Air inlet valve; 25. Liquid inlet valve;

[0023] 3. Tank body;

[0024] 4. Water tank;

[0025] 5. Chemical solution storage tank;

[0026] 6. Drain pipe;

[0027] 7. Waste liquid pool;

[0028] 8. Drain valve;

[0029] 9. Control valve. DETAILED DESCRIPTION

[0030] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention.

[0031] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.

[0032] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.

[0033] It should be noted that like reference numerals and letters refer to similar items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0034] In this document, “upper”, “lower”, “front”, “back”, “left”, “right”, etc. are only used to indicate the relative position relationship between related parts, rather than to limit the absolute positions of these related parts.

[0035] In this article, "first", "second", etc. are only used to distinguish each other, and do not indicate the importance and order, or the premise of each other's existence.

[0036] In this document, “equal”, “same”, etc. are not strictly limited in a mathematical and / or geometric sense, but also include errors that can be understood by those skilled in the art and are allowed in manufacturing or use.

[0037] As used herein, unless otherwise specified, "plurality" means two or more.

[0038] The utility model provides a chemical solution tanker loading system, comprising a cleaning device 1 and a lifting pipe 2. The cleaning device 1 is used to clean a tank body 3 of a transport tanker, and the lifting pipe 2 is used to transport the chemical solution into the tank body 3.

[0039] The cleaning device 1 includes a first water pipe 11 and a second water pipe 12, which are used to extend into the tank body 3 of the transport tank truck to clean the inside of the tank body 3. The top of the first water pipe 11 is used to extend out of the tank body 3 and connect to the water tank 4. A rotating joint 13 is provided on the first water pipe 11. The second water pipe 12 is connected to the bottom end of the first water pipe 11, and the second water pipe 12 is perpendicular to the first water pipe 11. A rotatable spray device 14 is provided at the end of the second water pipe 12; the rotatable spray device 14 includes a fixed end 143 connected to the second water pipe 12, and a first spray head 141 and a second spray head 142 connected to the fixed end 143. The directions of the first spray head 141 and the second spray head 142 form an angle, and the first spray head 141 and the second spray head 142 are configured to rotate around the axis of the fixed end 143 under the action of water pressure.

[0040] The water tank 4 can be connected to the first water pipe 11 through other water pipes to deliver high-pressure water to the first water pipe 11 and the second water pipe 12. The high-pressure water is sprayed toward the inner wall of the tank body 3 through the first spray head 141 and the second spray head 142 of the rotatable spray device 14 to clean the residual solution. The first spray head 141 and the second spray head 142 rotate under the action of water pressure, thereby increasing the spray range.

[0041] By rotating the rotating joint 13 to rotate the first water pipe 11 around its own axis, the second water pipe 12 and the rotatable spray device 14 can rotate in the tank body 3, further increasing the spray range. The rotatable spray device 14 rotates one circle in the tank body 3 to fully clean the inner wall of the tank body 3.

[0042] To facilitate the rotation of the first water pipe 11 , a hand wheel 16 may be provided on the rotary joint or the first water pipe 11 , and the staff may rotate the first water pipe 11 by the hand wheel 16 to rotate the second water pipe 12 and the rotatable spray device 14 in the tank body 3 .

[0043] The water outlet of the crane pipe 2 forms a ball seat 21, and a movable ball 22 is arranged in the ball seat 21. The movable ball 22 is hollow inside and has multiple through holes. A part of the movable ball 22 is located inside the ball seat 21, and a part of the movable ball 22 is located outside the ball seat 21. The chemical solution transported by the crane pipe 2 can enter the movable ball 22 through the through holes inside the ball seat 21, and then spray out through the through holes outside the ball seat 21. The movable ball 22 is configured to rotate in the ball seat 21 driven by the water flow, and can buffer and disperse the solution transported by the crane pipe 2, so as to avoid the solution from being concentratedly sprayed toward the liquid surface when the liquid level in the tank body 3 is high, causing the liquid to splash out.

[0044] The crane pipe 2 is connected with an air pipe 23, and an air inlet valve 24 is arranged on the air pipe 23. The air pipe 23 is used to connect a pressure gas source. In detail, the crane pipe 2 is also provided with a liquid inlet valve 25, and the liquid inlet valve 25 is located at the entrance of the crane pipe 2. When the chemical solution is transported to the tank body 3 through the crane pipe 2, the liquid inlet valve 25 is opened, and the air inlet valve 24 is closed. After the crane pipe 2 is loaded, the liquid inlet valve 25 is closed, and the air inlet valve 24 is opened. The pressure gas is transported into the crane pipe 2 through the air pipe 23, and all the residual solution in the crane pipe 2 is discharged into the tank body 3. Then, the crane pipe 2 is taken out from the tank body 3, which can prevent the residual solution from dripping on the outer wall of the tank body 3 when the crane pipe 2 is taken away, thereby avoiding increasing the cleaning work and affecting the work efficiency.

[0045] Specifically, Figure 2 As shown, the direction of the second spray head 142 is perpendicular to the extension direction of the second water pipe 12, and the direction of the second spray head 142 forms an obtuse angle with the direction of the first spray head 141. The rotation axis of the first spray head 141 and the second spray head 142 coincides with the axis of the second water pipe 12. The second water pipe 12 extends transversely in the tank body 3, and when the first spray head 141 rotates under the action of water pressure, it can fully spray the side wall of the tank body 3; when the second spray head 142 rotates under the action of water pressure, it can spray the top, bottom and side wall of the tank body 3, thereby fully cleaning the tank body 3.

[0046] The first water pipe 11 and the second water pipe 12 are connected via an elbow 15 , and the first water pipe 11 and the second water pipe 12 are detachably connected to the elbow 15 , respectively, so as to facilitate the disassembly and assembly of the first water pipe 11 and the second water pipe 12 .

[0047] Furthermore, the chemical solution tanker loading system also includes a water tank 4 connected to the first water pipe 11, a chemical solution storage tank 5 connected to the crane pipe 2, and a waste liquid pool 7 connected to the tank body 3 of the transport tanker through a drain pipe 6. The water tank 4 is used to store water for cleaning the tank body 3, a control valve 9 is provided between the first water pipe 11 and the water tank 4, and a drain valve 8 is provided between the drain pipe 6 and the tank body 3.

[0048] Before loading the transport tanker, firstly, the water in the water tank 4 is sprayed into the tank body 3 for cleaning through the cleaning device 1, and the liquid in the tank body 3 is discharged into the waste liquid pool 7 through the drain pipe 6, and then the chemical solution in the chemical solution storage tank 5 is transported to the tank body 3 through the crane pipe 2. After the transportation is completed, the chemical solution remaining in the crane pipe 2 is emptied through the air pipe 23. The loading process does not require the staff to enter the tank body 3 for cleaning, nor does it need to clean the solution spilled outside the tank body 3, which saves manpower and improves work efficiency.

[0049] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The choice of terms used herein is intended to best explain the principles of the embodiments, practical applications, or technical improvements in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein. The scope of the present invention is defined by the appended claims.

Claims

1. A chemical solution tanker loading system, characterized in that: include: A cleaning device, the cleaning device comprising a first water pipe and a second water pipe for extending into a tank body of a transport tank truck, the top end of the first water pipe being used to extend out of the tank body and connected to a water tank, a rotating joint being provided on the first water pipe, the second water pipe being connected to the bottom end of the first water pipe and being perpendicular to the first water pipe, and a rotatable spray device being provided at the end of the second water pipe; the rotatable spray device comprising a fixed end connected to the second water pipe, and a first spray head and a second spray head connected to the fixed end, the directions of the first spray head and the second spray head forming an angle, and the first spray head and the second spray head being configured to rotate around the axis of the fixed end under the action of water pressure; A crane pipe, the water outlet of the crane pipe forms a ball seat, a movable ball is arranged in the ball seat, the movable ball is hollow inside, a plurality of through holes are arranged on the movable ball, the movable ball is configured to rotate in the ball seat driven by the water flow, an air pipe is connected to the crane pipe, and an air inlet valve is arranged on the air pipe.

2. The chemical solution tanker loading system according to claim 1, characterized in that: The direction of the second spray head is perpendicular to the extension direction of the second water pipe, and the direction of the second spray head forms an obtuse angle with the direction of the first spray head.

3. The chemical solution tanker loading system according to claim 1, characterized in that: The first water pipe and the second water pipe are connected through an elbow, and the first water pipe and the second water pipe are detachably connected to the elbow respectively.

4. The chemical solution tanker loading system according to claim 1, characterized in that: A hand wheel is arranged on the rotary joint or the first water pipe.

5. The chemical solution tanker loading system according to any one of claims 1 to 4, characterized in that: It also includes a water tank connected to the first water pipe, a chemical solution storage tank connected to the crane pipe, and a waste liquid pool connected to the tank body of a transport tank truck through a drainage pipe.