Online cleaning device for assembly line belt

By designing an assembly line belt online cleaning device, the belt is cleaned using cleaning rollers and sinks, and disinfected with alcohol sprayers and high-pressure sprayers, the problem of insufficient belt cleaning in the integrated production of cosmetic filling/packing is solved, ensuring the product packaging process hygiene and safety.

CN222453532UActive Publication Date: 2025-02-11JUWENLEE (FUJIAN) COSMETICS CO LTD
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Patent Information

Application Number
CN202323642789.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-02-11
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The cosmetic filling/packing integrated production line belt is not fully cleaned during the transmission process, resulting in hygiene and safety issues during the product packaging process.

Method used

Design an assembly line belt online cleaning device, including a cleaning unit and a disinfection unit. The cleaning unit consists of a cleaning drum, a sink and a driving motor. The cleaning drum and the belt contact surface are wiped and cleaned, and self-cleaning is achieved by cleaning the scraper and drain scraper. The disinfection unit further cleanses and disinfects the belt through an alcohol sprayer and a high-pressure sprayer.

Benefits of technology

It effectively solves the problem of insufficient cleaning of assembly line belts, ensures hygiene and safety during product packaging, improves cleaning efficiency and avoids excessive waste of alcohol.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of assembly line cleaning equipment, and provides an assembly line belt on-line cleaning device, a cleaning unit and a disinfection unit are arranged at the bottom of an assembly line body close to a belt part, and the cleaning unit can be selected as a previous execution unit of the disinfection unit, namely a conveying path of an assembly line belt firstly passes through the cleaning unit and then passes through the disinfection unit. The cleaning roller cleans and wipes the belt, alcohol is evenly sprayed to the disinfection roller through the disinfection unit and the alcohol sprayer, the time relay controls the panel function key to adjust the alcohol spraying time of the diaphragm metering pump, then the disinfection roller further cleans and disinfects the surface of the belt, and the cleaning efficiency is improved. According to the cleaning device, the cleaning requirement in assembly line work is met, sanitation and safety in the product production and packaging process are guaranteed, meanwhile, a cleaning scraper and a draining scraper are arranged in the cleaning unit, the cleaning unit can achieve self-cleaning while cleaning the belt, and the sanitation requirement of the assembly line belt is further guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of assembly line cleaning equipment, in particular to an assembly line belt online cleaning device. Background Art

[0002] In the cosmetics production line, cosmetics filling / packaging are produced in one process. Since cosmetics filling and packaging share one production line, the products are transported from the filling room (D-level clean area) to the packaging room (general area) through the production line belt for repeated movement. The production line belt returns from the general area to the clean area without being cleaned.

[0003] When necessary, the line will be cleaned manually by wiping or spraying the upper surface with water or alcohol to facilitate subsequent packaging and ensure its quality. However, manual cleaning is not only inefficient, but also has poor cleaning quality. To solve this problem, it is necessary to improve the functionality of the filling / packaging production line belt. Utility Model Content

[0004] The utility model aims to provide an online cleaning device for a production line belt, aiming to solve the problem of inadequate cleaning during the integrated production of cosmetic filling / packaging.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An online cleaning device for an assembly line belt comprises a cleaning unit arranged below the assembly line belt, the cleaning unit comprising a cleaning roller, a water trough and a driving motor, both ends of the cleaning roller are fixed to the open ends of the water trough and its cleaning member is in contact with the lower end of the assembly line belt, the driving motor drives the cleaning roller to rotate in the opposite direction relative to the assembly line belt; a cleaning scraper abutting against the cleaning member is installed below the lowest water level line of the water trough, a drain scraper abutting against the cleaning member is installed above the highest water level line of the water trough, and along the rotation direction of the cleaning roller, the cleaning scraper is located at the front end of the drain scraper.

[0007] Preferably, it also includes a disinfection unit, which is located at the rear end of the cleaning unit along the rotation direction of the assembly line belt. The disinfection unit includes an alcohol sprayer and a disinfection drum. The disinfection drum is fixed to the bottom of the assembly line body and its disinfection surface is in contact with the lower end of the belt. The alcohol sprayer is installed on one side of the disinfection drum.

[0008] Preferably, the cleaning members are a plurality of water absorbing strips, and the plurality of water absorbing strips are axially clamped on the body of the cleaning roller.

[0009] Preferably, along the radial direction of the cleaning roller, the cross-section of the water absorbing strip is an arc-shaped convex structure, and the convex direction is outward from the axis of the cleaning roller.

[0010] Preferably, the abutting end of the cleaning scraper and the cleaning roller is a first guide arc, the abutting end of the drain scraper and the cleaning roller is a second guide arc, and the first guide arc and the second guide arc extend along the rotation direction of the cleaning roller.

[0011] Preferably, the disinfection unit further comprises a plurality of high-pressure nozzles, and the high-pressure nozzles are inserted at equal distances on a side of the alcohol sprayer close to the disinfection drum.

[0012] Preferably, the disinfection unit also includes a diaphragm metering pump and an alcohol jug, and a water pipe is installed on the diaphragm metering pump and is connected to the high-pressure nozzle and the alcohol jug through the water pipe.

[0013] Preferably, the disinfection unit further comprises a time relay, and the alcohol spraying time of the diaphragm metering pump is adjusted by adjusting a control panel function key of the time relay.

[0014] Preferably, a drain valve is provided at the bottom of the water tank.

[0015] After adopting the above technical solution, the utility model has the following advantages compared with the background technology:

[0016] 1. A cleaning unit is installed at the bottom of the assembly line body near the belt. The cleaning roller first cleans and wipes the belt to meet the cleaning requirements of the assembly line and ensure the hygiene and safety of the product production and packaging process.

[0017] 2. A disinfection unit is installed at the bottom of the assembly line body near the belt. The cleaning unit can be selected as the previous execution unit of the disinfection unit, that is, the transmission path of the assembly line belt first passes through the cleaning unit, and the cleaning roller first cleans and wipes the belt, and then passes through the disinfection unit. The alcohol sprayer sprays alcohol on the disinfection roller, and then the disinfection roller further cleans and disinfects the belt surface, thereby further ensuring the hygiene and safety of the product production and packaging process.

[0018] 3. In the cleaning unit, a cleaning roller is installed on the water tank, and the driving motor drives the cleaning roller to rotate. During the rotation, the contact surface of the cleaning roller and the belt wipes and cleans the belt. The end of the cleaning roller opposite to the belt is immersed in the water tank, and the water absorption strip of the cleaning roller is scraped and pressed by the cleaning scraper to clean the cleaning roller. After cleaning, the clean surface of the cleaning roller is rotated again to reach the end close to the drain scraper, and the drain scraper scrapes and presses the water absorption strip of the cleaning roller to squeeze out excess water on the cleaning roller to avoid excessive water when the clean surface reaches the contact end with the belt for cleaning and wiping.

[0019] 4. In the disinfection unit, adjust the alcohol spraying time of the diaphragm metering pump by controlling the function keys of the time relay control panel. The high-pressure nozzle sprays the alcohol evenly on the disinfection drum. The alcohol spraying amount is reasonably controlled to soak the disinfection drum. When the belt transmission drives the disinfection drum to rotate, the contact surface between the disinfection drum and the belt is wiped with alcohol, which meets the cleaning requirements while avoiding excessive waste of alcohol.

[0020] 5. The cleaning unit can clean the belt and also realize self-cleaning at the same time, which further ensures the hygiene requirements of the assembly line belt. At the same time, the drain valve design of the sink facilitates the timely replacement of the water in the sink. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the online cleaning device for the production line belt of the utility model;

[0022] Figure 2 for Figure 1 A schematic diagram of the structure of the disinfection unit A portion of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the cleaning unit described in the utility model;

[0024] Figure 4 It is a schematic structural diagram of a front cross-sectional view of the cleaning unit of the utility model.

[0025] Description of reference numerals:

[0026] 100, cleaning unit; 110, cleaning roller; 111, water absorbing member; 112, water absorbing strip; 120, water tank; 121, drain valve; 130, cleaning scraper; 131, first guide arc; 140, drain scraper; 141, second guide arc; 150, driving motor;

[0027] 200, disinfection unit; 210, alcohol sprayer; 220, disinfection drum; 230, high-pressure nozzle; 240, diaphragm metering pump; 250, alcohol pot; 260, water pipe; 270, time relay;

[0028] 300. Assembly line body; 310. Assembly line belt; 400. Placement table. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0030] In addition, it should be noted that the terms "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element of the present invention must have a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] When an element is referred to as being “fixed to” or “disposed on” or “provided on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0032] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0033] Example

[0034] Please refer to Figure 1 , Figure 3 and Figure 4 As shown, this embodiment provides an online cleaning device for an assembly line belt 310, including a cleaning unit 100 arranged below the assembly line belt 310, the cleaning unit 100 including a cleaning roller 110, a water tank 120 and a driving motor 150, both ends of the cleaning roller 110 are fixed to the open ends of the water tank 120 and its cleaning member 111 is attached to the lower end of the assembly line belt 310, the driving motor 150 drives the cleaning roller 110 to rotate in the opposite direction relative to the assembly line belt 310; a cleaning scraper 130 abutting against the cleaning member 111 is installed below the lowest water level line of the water tank 120, and a drain scraper 140 abutting against the cleaning member is installed above the highest water level line of the water tank 120, and along the rotation direction of the cleaning roller 110, the cleaning scraper 130 is located at the front end of the drain scraper 140.

[0035] Specifically, a cleaning scraper 130 and a drain scraper 140 are installed in the cleaning unit 100. The cleaning scraper 130 is immersed in water and close to one side of the cleaning roller, and the drain scraper 140 is installed at one end of the opening of the water tank 120 and close to the other side of the cleaning roller 110. That is, during the rotation of the cleaning roller 110, the contact surface between the cleaning roller 110 and the belt 310 is transferred into the water tank 120 after cleaning and wiping the belt 310. It is first squeezed and cleaned by the cleaning scraper 130, and then squeezed and drained by the drain scraper 140, and finally reaches the contact end with the belt 310, so as to continuously operate to clean the belt 310 and self-clean the cleaning roller 110.

[0036] At the same time, the cleaning scraper 130 is located above the highest water level line H of the water tank 120, and the drain scraper 140 is located below the lowest water level line L of the water tank 120. Specifically, when the cleaning scraper 130 cleans the cleaning roller 110, it must be ensured that it is carried out in a water environment, and when the drain scraper 140 squeezes and drains the cleaning roller 110, it must be ensured that it is carried out in a waterless environment.

[0037] In addition, the cleaning roller 110 is connected to a driving motor 150 , which drives the cleaning roller 110 to rotate in a direction opposite to the transmission direction of the belt 310 , so that the belt 310 can be effectively cleaned during the friction between the cleaning roller 110 and the belt 310 .

[0038] like Figure 1 and Figure 2 As shown, it also includes a disinfection unit 200. Along the rotation direction of the assembly line belt 310, the disinfection unit 200 is located at the rear end of the cleaning unit 100. The disinfection unit 200 includes an alcohol sprayer 210 and a disinfection drum 220. The disinfection drum 220 is fixed to the bottom of the assembly line body 300 and its disinfection surface is in contact with the lower end of the belt 310. The alcohol sprayer 210 is installed on one side of the disinfection drum 220.

[0039] Specifically, in addition to the cleaning unit 100, there is also a disinfection unit 200 installed at the bottom of the assembly line body 300 near the belt 310. In the present embodiment, the cleaning unit 100 may be preferably used as the previous execution unit of the disinfection unit 200, that is, the transmission path of the assembly line belt 310 first passes through the cleaning unit, and the cleaning roller 110 first cleans and wipes the belt 310. During the transmission of the belt 310, the belt 310 wiped by the cleaning roller 110 is naturally dried, and then reaches the disinfection unit 200. The alcohol sprayer 210 sprays alcohol on the disinfection roller 220. The surface of the disinfection roller 220 is a water-absorbent material, and the disinfection roller 220 further cleans and disinfects the surface of the belt 310, thereby improving the cleaning efficiency and meeting the cleaning requirements in the assembly line work.

[0040] Furthermore, the cleaning member 111 is a plurality of water absorbing strips 112, and the plurality of water absorbing strips 112 are axially clamped on the body of the cleaning roller 110. Figure 4 As shown, the cleaning member 111 is a detachable structure, and the water-absorbing strip 112 is preferably made of absorbent cotton. Specifically, the cleaning roller 110 is squeezed with the cleaning scraper 130 and the drain scraper 140 during rotation to clean and drain the water-absorbing strip 112. At the same time, during long-term use, the dirty and damaged cleaning member 111 can be detached and replaced without replacing the entire cleaning roller 110, which saves costs and improves convenience of use.

[0041] like Figure 4 As shown, along the radial direction of the cleaning roller 110, the cross-section of the water-absorbing strip 112 is an arc-shaped raised structure, and the raised direction is outward from the axis of the cleaning roller 110. While meeting the cleaning requirements, the resistance of the cleaning roller 110 during the rotation and collision with the cleaning scraper 130 and the drain scraper 140 is reduced, and it is not easy to get stuck.

[0042] like Figure 3 As shown, the abutting end of the cleaning scraper 130 and the cleaning roller 110 is a first guide arc 131, and the abutting end of the drain scraper 140 and the cleaning roller 110 is a second guide arc 141. The first guide arc 131 and the second guide arc 141 extend along the rotation direction of the cleaning roller 110, so that when the cleaning roller 110 rotates, the first guide arc 131 and the second guide arc 141 produce effective scraping pressure on the cleaning roller 110. In this embodiment, the cleaning scraper 130 and the drain scraper 140 are preferably made of polyurethane.

[0043] Specifically, in the cleaning unit 100, a cleaning roller 110 is installed on the water tank 120. During the rotation of the cleaning roller 110, the contact surface of the cleaning roller 110 and the belt 310 wipes and cleans the belt 310. The end of the cleaning roller 110 opposite to the belt 310 is immersed in the water tank 120, and the cleaning scraper 130 scrapes and presses the water absorption strip 111 of the cleaning roller 110 to clean the cleaning roller 110. After cleaning, the clean surface of the cleaning roller 110 rotates again to reach the end close to the drain scraper 140, and the drain scraper 140 scrapes and presses the water absorption strip 111 of the cleaning roller 110 to squeeze out excess water on the cleaning roller 110 to avoid excessive water on the clean surface when it reaches the contact end with the belt 310 for cleaning and wiping.

[0044] like Figure 1 and Figure 2As shown, the disinfection unit 200 also includes a plurality of high-pressure nozzles 230, which are equidistantly inserted on the side of the alcohol sprayer 210 close to the disinfection drum 220. Specifically, the alcohol sprayer 210 effectively sprays alcohol on the disinfection drum 220 through the high-pressure nozzles 230 to soak the disinfection drum 220, thereby enabling the disinfection drum 220 to effectively disinfect the belt 310.

[0045] Furthermore, the disinfection unit 200 also includes a diaphragm metering pump 240 and an alcohol pot 250. The diaphragm metering pump 240 is installed with a water pipe 260 and is connected to the high-pressure nozzle 230 and the alcohol pot 250 through the water pipe 260. In the present embodiment, preferably, the diaphragm metering pump 240 is installed at the bottom of the assembly line body 300, and the alcohol pot 250 is installed on the wall or the bottom side of the support foot of the assembly line body 300, so as to facilitate timely replenishment of alcohol to the alcohol pot 250.

[0046] Furthermore, the disinfection unit 200 also includes a time relay 270. By adjusting the function keys on the control panel of the time relay 270, the alcohol spraying time of the diaphragm metering pump 240 is adjusted. The high-pressure nozzle 230 sprays the alcohol evenly on the disinfection drum 220, and the alcohol spraying amount is reasonably controlled to soak the disinfection drum 220. When the belt 310 drives the disinfection drum 220 to rotate, the contact surface between the disinfection drum 220 and the belt 310 is wiped with alcohol on the belt 310, thereby meeting the cleaning requirements and avoiding excessive waste of alcohol.

[0047] Furthermore, a drain valve 121 is provided at the bottom of the water tank 120. When the cleaning unit 100 is working, the drain valve 121 is closed. When the water source needs to be replaced, the drain valve 121 is opened to drain the water in the water tank 120, so as to facilitate timely replacement of the water in the water tank 120.

[0048] like Figure 1 and Figure 3 As shown, in this embodiment, the water tank 120 can be placed on the placement table 400, and the placement table 400 is fixedly arranged integrally with the assembly line body 300.

[0049] In addition, the cleaning unit 100 and the disinfection unit 200 can be flexibly assembled or used according to actual cleaning needs. For example, when only the belt 310 needs to be cleaned, the disinfection unit 200 can be stopped, that is, the alcohol sprayer 210 can be stopped. If only disinfection is required without the previous cleaning step, the cleaning unit 100 can be removed, or the water in the cleaning unit 100 can be drained, and only the belt needs to be simply cleaned of dust residue.

[0050] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An online cleaning device for a production line belt, characterized in that: It comprises a cleaning unit arranged below the assembly line belt, the cleaning unit comprising a cleaning roller, a water tank and a driving motor, both ends of the cleaning roller are fixed to the open ends of the water tank and its cleaning member is in contact with the lower end of the assembly line belt, the driving motor drives the cleaning roller to rotate in the opposite direction relative to the assembly line belt; a cleaning scraper abutting against the cleaning member is installed below the lowest water level line of the water tank, a draining scraper abutting against the cleaning member is installed above the highest water level line of the water tank, and along the rotation direction of the cleaning roller, the cleaning scraper is located at the front end of the draining scraper.

2. The online cleaning device for a conveyor belt according to claim 1, characterized in that: It also includes a disinfection unit, which is located at the rear end of the cleaning unit along the rotation direction of the assembly line belt. The disinfection unit includes an alcohol sprayer and a disinfection drum. The disinfection drum is fixed to the bottom of the assembly line body and its disinfection surface is in contact with the lower end of the belt. The alcohol sprayer is installed on one side of the disinfection drum.

3. The online cleaning device for a production line belt according to claim 1, characterized in that: The cleaning members are a plurality of water absorbing strips, and the plurality of water absorbing strips are axially clamped on the body of the cleaning roller.

4. The online cleaning device for a conveyor belt according to claim 3, characterized in that: Along the radial direction of the cleaning roller, the cross section of the water absorbing strip is an arc-shaped convex structure, and the convex direction is outward from the axis of the cleaning roller.

5. The online cleaning device for a conveyor belt according to claim 1, characterized in that: The abutting end of the cleaning scraper and the cleaning roller is a first guide arc, the abutting end of the drain scraper and the cleaning roller is a second guide arc, and the first guide arc and the second guide arc extend along the rotation direction of the cleaning roller.

6. The online cleaning device for a conveyor belt according to claim 2, characterized in that: The disinfection unit also includes a plurality of high-pressure nozzles, which are inserted at equal distances on a side of the alcohol sprayer close to the disinfection drum.

7. The online cleaning device for a conveyor belt according to claim 6, characterized in that: The disinfection unit also includes a diaphragm metering pump and an alcohol pot. A water pipe is installed on the diaphragm metering pump and is connected to the high-pressure nozzle and the alcohol pot through the water pipe.

8. The online cleaning device for a conveyor belt according to claim 7, characterized in that: The disinfection unit also includes a time relay, and the alcohol spraying time of the diaphragm metering pump is adjusted by adjusting the control panel function key of the time relay.

9. The online cleaning device for a conveyor belt according to claim 1, characterized in that: A drain valve is provided at the bottom of the water tank.