Forming tool for tail of quartz tube

By designing a molding tool for the tail of the quartz tube, using the cooperation of the mobile station and the lifting arm to automatically convey the clapper to the molding and cooling position, the scalding problem caused by manual operation in the existing equipment is solved and safety is improved.

CN222454821UActive Publication Date: 2025-02-11JIAXING AITE QUARTZ PROD CO LTD
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Patent Information

Application Number
CN202421437776.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-02-11
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the existing quartz tube welding molding equipment, molding and plasticizing equipment used in transition areas requires manual hot clapper plates to be placed into the bucket to cool, which can easily lead to scalding.

Method used

A molding tooling including columns, beams, support tables, guide rails, racks, sliders, mobile tables, lifting arms, motors and compression components is designed. Through the cooperation of the mobile tables and lifting arms, the clapper plates are automatically transported to the molding. Between the trimming position and the cooling position.

Benefits of technology

The clapper plate is transported from the molding and trimming position to the cooling position without manual operation, improving safety and avoiding scald accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a quartz tube tail part forming tool, which comprises a beating plate used for forming and finishing a quartz tube, an upright post, a cross beam and a support table, the cross beam is horizontally arranged on the upright post, a guide rail I and a rack I are horizontally arranged on the cross beam, a sliding block I is connected to the guide rail I in a sliding manner, and a moving table is arranged on the sliding block I; a second sliding block is installed on the moving table, a second guide rail is vertically connected to the second sliding block in a sliding mode, the second guide rail is connected with a lifting arm, a second rack is fixed to the lifting arm, a first motor and a second motor are installed on the moving table, and a first gear meshed with the first rack is installed on an output shaft of the first motor. A second gear meshed with the second rack is installed on an output shaft of the second motor, the supporting table is connected with the lower end of the lifting arm and connected with a base of the universal ball head, a ball rod of the universal ball head is connected with the guide cylinder, the beating plate is movably connected to the guide cylinder, and the supporting table is further provided with a pressing assembly used for pressing the guide cylinder.
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Description

Technical Field

[0001] The utility model belongs to the technical field of quartz tube processing and relates to a molding tool for the tail of a quartz tube. Background Art

[0002] During the processing of the quartz tube, the front part of the tube body and the flange with both ends connected need to be heated and connected together, and the tail part of the tube body and the circular patch with both ends connected also need to be connected together after heating. There is an arc-shaped transition part at the connection between the two. In the existing welding forming equipment, a clapper is used for forming and shaping the transition part. After the clapper is formed and shaped, it needs to be placed in a bucket for cooling. The handle of the clapper is relatively long and the temperature is high after forming and shaping. During the placement process, burns are easy to occur. Therefore, it is necessary to design a forming tool for the tail of the quartz tube. Summary of the invention

[0003] The utility model aims to solve the above problems in the prior art and proposes a molding tool for the tail of a quartz tube.

[0004] The purpose of the utility model can be achieved through the following technical solutions: a molding tool for the tail of a quartz tube, including a clapper for molding and trimming the quartz tube, characterized in that it also includes a column, a beam and a support platform, the beam is horizontally installed on the column, a guide rail and a rack are horizontally installed on the beam, a slider is slidably connected to the guide rail, a moving platform is installed on the slider, a slider is installed on the moving platform, a guide rail is vertically slidably connected to the slider, the guide rail is connected to the lifting arm, a rack is fixed on the lifting arm, a motor is installed on the moving platform, a gear is meshed with the rack on the output shaft of the motor, a gear is meshed with the rack on the output shaft of the motor, and a gear is meshed with the rack on the output shaft of the motor, the support platform is connected to the lower end of the lifting arm, the support platform is connected to the base of the universal ball head, the ball rod of the universal ball head is connected to the guide cylinder, the clapper is movably connected to the guide cylinder, and the support platform also has a clamping assembly for clamping the guide cylinder.

[0005] The clamping assembly includes a cylinder, a pressure rod and a connecting rod. The middle part of the pressure rod is rotatably connected to the support platform, one end of the pressure rod can abut against the guide cylinder, the other end of the pressure rod is rotatably connected to one end of the connecting rod, the other end of the connecting rod is rotatably connected to the piston rod of the cylinder, and the cylinder body of the cylinder is installed on the support platform.

[0006] The clapper comprises a handle and a trimming plate, wherein the trimming plate is connected to the handle, and a limit ring can be detachably mounted on the handle.

[0007] A bottom plate is fixed on the column, and a water bucket is installed on the bottom plate.

[0008] Two limiting columns for limiting the position of the clapper board are also installed on the support platform.

[0009] Compared with the prior art, the molding tool for the tail of the quartz tube has the following advantages:

[0010] In the utility model, the clapper board can be transported back and forth between its forming and trimming position and its cooling and placing position by the cooperation of the moving platform and the lifting arm, so that it is unnecessary to manually carry the clapper board into the water bucket, and the safety is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the plane structure of the utility model;

[0012] Figure 2 It is a partial enlarged view of point A;

[0013] Figure 3 It is a three-dimensional structural schematic diagram of the utility model with parts removed;

[0014] Figure 4 It is a three-dimensional structural schematic diagram of the clapper in the utility model;

[0015] In the figure, 1, column; 2, bottom plate; 3, bucket; 4, crossbeam; 5, rack 1; 6, guide rail 1; 7, slider 1; 8, moving platform; 9, guide rail 2; 10, slider 2; 11, support platform; 12, lifting arm; 13, rack 2; 14, motor 2; 15, motor 1; 16, pressure rod; 17, guide cylinder; 18, universal ball head; 19, cylinder; 20, clapper; 20a, trimming plate; 20b, handle; 20c, limit ring; 21, connecting rod; 22, limit column. DETAILED DESCRIPTION

[0016] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0017] like Figure 1-Figure 4As shown, the molding tool for the tail of the quartz tube includes a clapper 20 for molding and trimming the quartz tube, and also includes a column 1, a beam 4 and a support platform 11. The beam 4 is horizontally installed on the column 1, and a guide rail 6 and a rack 5 are horizontally installed on the beam 4. A slider 7 is slidably connected to the guide rail 6, and a moving platform 8 is installed on the slider 7. A slider 2 10 is installed on the moving platform 8. A guide rail 2 9 is vertically slidably connected to the slider 2 10. The guide rail 2 9 is connected to the lifting arm 12, and a rack 2 13 is fixed on the lifting arm 12. A motor 15 and a motor 2 14 are installed on the moving platform 8. A gear 1 meshing with the rack 15 is installed on the output shaft of the motor 15, and a gear 2 meshing with the rack 2 13 is installed on the output shaft of the motor 2 14. With this structure, the gear 1 is driven to rotate by the motor 15, and the gear 1 and the rack 1 and 5 are meshed with each other, so that the movable platform 8 moves horizontally along the crossbeam 4, and the gear 2 is driven to rotate by the motor 2 14, and the gear 2 is meshed with the rack 2 13, so that the lifting arm 12 moves up and down; the support platform 11 is connected to the lower end of the lifting arm 12, the support platform 11 is connected to the base of the universal ball head 18, the ball rod of the universal ball head 18 is connected to the guide cylinder 17, and the clapper 20 is movably connected to the guide cylinder 17. Specifically: the clapper 20 includes a handle 20b and a trimming plate 20a, the trimming plate 20a is connected to the handle 20b, and the limit ring 20c can be detachably installed on the handle 20b; with this structure, under the cooperation of the universal ball head 18 and the guide cylinder 17, the clapper 20 can have a certain amount of movement space when the operator holds the clapper 20 when trimming the quartz tube; the support platform 11 also has a clamping component for clamping the guide cylinder 17.

[0018] The clamping assembly includes a cylinder 19, a pressure rod 16 and a connecting rod 21. The middle part of the pressure rod 16 is rotatably connected to the support platform 11, one end of the pressure rod 16 can abut against the guide cylinder 17, the other end of the pressure rod 16 is rotatably connected to one end of the connecting rod 21, the other end of the connecting rod 21 is rotatably connected to the piston rod of the cylinder 19, and the cylinder body of the cylinder 19 is installed on the support platform 11. With this structure, when it is not needed, the clapper 20 naturally hangs down, and the pressure rod 16 is used to press the guide cylinder 17 downward, thereby avoiding accidental swinging of the clapper 20 during the process of moving it to the bucket 3.

[0019] A bottom plate 2 is fixed on the column 1 , and a water bucket 3 is installed on the bottom plate 2 .

[0020] Two limiting posts 22 for limiting the position of the clapper board 20 are also installed on the support platform 11 .

[0021] In the utility model, the clapper 20 can be transported back and forth between its forming and trimming position and its cooling and placement position by cooperating with the moving platform 8 and the lifting arm 12. During the transportation process, the clapper 20 first rises upward to the limit position and then moves horizontally, so that there is no need to manually put the clapper 20 into the water bucket 3. Since people cannot touch the clapper 20 when the clapper 20 moves horizontally, accidental scalding of other workers who are walking can be avoided, and safety is greatly improved.

[0022] The forming tool is used in conjunction with the welding forming equipment of the quartz tube.

[0023] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0024] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A molding tool for the tail of a quartz tube, comprising a clapper (20) for molding and trimming the quartz tube, characterized in that: The invention also comprises a column (1), a crossbeam (4) and a support platform (11), wherein the crossbeam (4) is horizontally mounted on the column (1), a guide rail (6) and a rack (5) are horizontally mounted on the crossbeam (4), a slider (7) is slidably connected to the guide rail (6), a moving platform (8) is mounted on the slider (7), a slider (10) is mounted on the moving platform (8), a slider (10) is vertically slidably connected to the slider (10), a guide rail (9) is connected to a lifting arm (12), a rack (13) is fixed on the lifting arm (12), and a moving platform (8) is mounted on the moving platform (8). There are motor 1 (15) and motor 2 (14), the output shaft of motor 1 (15) is equipped with gear 1 meshing with rack 1 (5), the output shaft of motor 2 (14) is equipped with gear 2 meshing with rack 2 (13), the support platform (11) is connected to the lower end of the lifting arm (12), the support platform (11) is connected to the base of the universal ball head (18), the ball rod of the universal ball head (18) is connected to the guide cylinder (17), the clapper (20) is movably connected to the guide cylinder (17), and the support platform (11) is also provided with a clamping assembly for clamping the guide cylinder (17).

2. A molding tool for the tail of a quartz tube according to claim 1, characterized in that: The clamping assembly comprises a cylinder (19), a pressure rod (16) and a connecting rod (21); the middle portion of the pressure rod (16) is rotatably connected to the support platform (11); one end of the pressure rod (16) can abut against the guide cylinder (17); the other end of the pressure rod (16) is rotatably connected to one end of the connecting rod (21); the other end of the connecting rod (21) is rotatably connected to the piston rod of the cylinder (19); and the cylinder body of the cylinder (19) is mounted on the support platform (11).

3. The molding tool for the tail of a quartz tube according to claim 1, characterized in that: The clapper (20) comprises a handle (20b) and a trimming plate (20a); the trimming plate (20a) and the handle (20b) are connected; and a limit ring (20c) can be detachably mounted on the handle (20b).

4. The molding tool for the tail of a quartz tube according to claim 1, characterized in that: A bottom plate (2) is fixed on the upright column (1), and a water bucket (3) is installed on the bottom plate (2).

5. The molding tool for the tail of a quartz tube according to claim 3, characterized in that: Two limiting columns (22) for limiting the position of the clapper board (20) are also installed on the support platform (11).