Furnace bottom structure for improving microfilament heat treatment stability
By designing a rotatable round steel pipe structure and dust reduction mechanism, the steel wire heat failure and scale problems caused by the accumulation of oxidation furnace ash during the heat treatment of the micro furnace bottom are solved, and the stability and cleaning are improved.
Patent Information
- Application Number
- CN202323515234.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2033-12-22
AI Technical Summary
The existing micro furnace bottoms are prone to oxidation furnace ash accumulation during the heat treatment process, resulting in poor heat and scaling of steel wires, which in turn lead to poor phenomena such as wire clamping.
A furnace bottom structure is designed to improve the stability of microwire heat treatment. The steel wire and the round steel pipe are prevented from sticking to the round steel pipe by rotating the round steel pipe, and dust is cleaned up through the dust reduction mechanism to avoid the accumulation of oxidation furnace ash.
It effectively avoids serious fouling at the steel wire contact with the round steel sleeve, prevents bad phenomena such as wire clamping, and maintains the cleanliness of the working environment through the use of the dust reduction mechanism.
Smart Images
Figure CN222460252U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of microwire heat treatment, in particular to a furnace bottom structure for improving the stability of microwire heat treatment. Background Art
[0002] The micro furnace bottom is the bottom structure of a furnace or a melting pot, which plays an important role in heat treatment, melting, heating or other thermal processes;
[0003] During the production process, the existing bottom oxidizes and accumulates ash around the steel wire, even burying the steel wire, causing poor heating of the steel wire. The resulting scaling will also cause wire clamping. For this reason, we provide a furnace bottom structure that improves the stability of micro-wire heat treatment. Utility Model Content
[0004] The purpose of the utility model is to provide a furnace bottom structure for improving the stability of micro-wire heat treatment. By rotating the round steel pipe, the steel wire and the round steel pipe can be prevented from sticking to each other, and the scaling at the position where the steel wire contacts the round steel sleeve can be effectively avoided, which can cause wire clamping and other defects, thereby solving the problem that the scaling produced in the prior art can also cause wire clamping.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a furnace bottom structure for improving the stability of microwire heat treatment, comprising an adjustment mechanism and a dust reduction mechanism, wherein the dust reduction mechanism is arranged on the right side of the adjustment mechanism, a setting groove is arranged inside the main body, a rotating shaft is rotatably connected inside the setting groove, the left side of the rotating shaft penetrates the main body and extends to the outside, and a knob is fixedly connected to the left side of the rotating shaft;
[0007] The right side of the knob is fixedly connected to bevel gear one, the left side of the bevel gear one is meshedly connected to bevel gear two, the top of the bevel gear two is fixedly connected to a rotating rod, the top of the rotating rod passes through the groove and extends to the inside of the main body, the end of the rotating rod away from the bevel gear two is fixedly connected to gear one, the right side of the gear one is meshedly connected to gear two, the inside of the gear two is fixedly connected to a round steel pipe, the bottom of the round steel pipe is rotatably connected to the inner wall of the main body, and the back of the gear two is meshedly connected to a connecting gear, and the rotation of the round steel pipe can prevent the steel wire from sticking to the round steel pipe.
[0008] Furthermore, the inner wall of the connecting gear is rotatably connected to a support rod, the bottom of the support rod is fixedly connected to the inner wall of gear one, and the connecting gear drives gear two and gear one on the other side to rotate. The outer surface of the rotating shaft is rotatably connected to a support plate, and the bottom of the support plate is fixedly connected to the inner wall of the setting groove.
[0009] Furthermore, a baffle is fixedly connected to the inner wall of the main body, an air pump is fixedly connected to the left side of the main body, a connecting pipe is fixedly connected to the bottom of the air pump, and one end of the connecting pipe away from the air pump is fixedly connected to the left side of the main body. The air pump is used to blow dust inside the main body to the right to prevent the steel wire from being buried.
[0010] Furthermore, the dust reduction mechanism includes a fixed water pipe fixedly connected to the top of the main body, the bottom of the water pipe penetrates the main body and extends to the inside, and water is injected into the dust reducer through the water pipe to start the dust reducer to work.
[0011] Furthermore, a dust reducer is fixedly connected to the bottom of the water pipe, and a limiting groove is provided inside the dust reducer, so that dust inside the main body is reduced by the dust reducer.
[0012] Furthermore, a spring is fixedly connected to the inner wall of the limiting groove, a diverter block is fixedly connected to the top of the spring, the outer surface of the diverter block matches the inner surface of the dust collector, and the water flow is dispersed through the diverter block to increase the dust reduction area.
[0013] Furthermore, a water flow groove is provided on the outside of the diversion block, a water outlet groove is provided at the bottom of the dust suppressor, a collecting groove is slidably connected to the bottom of the main body, and a pull rod is fixedly connected to the right side of the collecting groove. The mixture of dust and water is collected through the collecting groove, which is convenient for cleaning the inside of the main body.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model sets a round steel pipe, and the knob rotates to drive the rotating shaft to rotate, and then drives the bevel gear 1 to rotate through the rotating shaft, so that the bevel gear 1 drives the bevel gear 2 to rotate, and then drives the rotating rod to rotate through the bevel gear 2, so that the rotating rod drives the gear 1 to rotate, and drives the rotating rod to rotate through the rotating rod. When reaching the turning point, the connecting gear is driven to rotate through the rotating rod, so that the connecting gear drives the round steel pipe on the other side to rotate. The rotation of the round steel pipe can prevent the steel wire from sticking to the round steel pipe, and effectively avoid the serious scaling of the steel wire contacting the round steel sleeve to cause wire clamping and other defects.
[0016] 2. The utility model is provided with a dust suppressor. After the water flows into the dust suppressor, the diverter block is squeezed downward to make the diverter block reach the bottom. Then the water flows through the diverter block to disperse to the surroundings and enter the water flow trough. Then the air is sprayed through the water outlet. Dust can be reduced when cleaning the dust inside the main body to prevent affecting the health of the staff.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the top cross-sectional structure of the main body of the utility model;
[0021] Figure 3 For this utility model Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0022] Figure 4 This is a schematic diagram of the overall structure of the left side section of the utility model;
[0023] Figure 5 It is a schematic diagram of the right side cross-sectional structure of the main body of the utility model;
[0024] Figure 6 For this utility model Figure 5 Schematic diagram of the enlarged structure of B.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1. Adjustment mechanism; 101. Main body; 102. Air pump; 103. Connecting pipe; 104. Knob; 105. Rotating shaft; 106. Setting slot; 107. Support plate; 108. Bevel gear one; 109. Bevel gear two; 110. Gear one; 111. Rotating rod; 112. Round steel pipe; 113. Gear two; 114. Support rod; 115. Connecting gear; 116. Baffle; 2. Dust suppression mechanism; 201. Water pipe; 202. Dust suppressor; 203. Pull rod; 204. Collecting tank; 205. Limiting slot; 206. Spring; 207. Diverter block; 208. Water flow tank. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example 1
[0029] See also Figure 1-6 As shown, the utility model is a furnace bottom structure for improving the stability of micro-wire heat treatment, including an adjustment mechanism 1 and a dust reduction mechanism 2, the dust reduction mechanism 2 is arranged on the right side of the adjustment mechanism 1, a setting groove 106 is opened inside the main body 101, a rotating shaft 105 is rotatably connected inside the setting groove 106, the left side of the rotating shaft 105 penetrates the main body 101 and extends to the outside, and the left side of the rotating shaft 105 is fixedly connected to a knob 104;
[0030] The right side of the knob 104 is fixedly connected to a bevel gear 108, the left side of the bevel gear 108 is meshedly connected to a bevel gear 2 109, the top of the bevel gear 2 109 is fixedly connected to a rotating rod 111, the top of the rotating rod 111 passes through the setting groove 106 and extends to the inside of the main body 101, the end of the rotating rod 111 away from the bevel gear 2 109 is fixedly connected to a gear 110, the right side of the gear 110 is meshedly connected to a gear 2 113, the inside of the gear 2 113 is fixedly connected to a round steel pipe 112, the bottom of the round steel pipe 112 is rotatably connected to the inner wall of the main body 101, the back of the gear 2 113 is meshedly connected to a connecting gear 115, and the knob 104 rotates with The movable rotating shaft 105 rotates, and then the rotating shaft 105 drives the bevel gear 1 108 to rotate, so that the bevel gear 1 108 drives the bevel gear 2 109 to rotate, and then the bevel gear 2 109 drives the rotating rod 111 to rotate, so that the rotating rod 111 drives the gear 1 110 to rotate, and the rotating rod 111 drives the rotating rod 111 to rotate. When reaching the turning point, the rotating rod 111 drives the connecting gear 115 to rotate, so that the connecting gear 115 drives the round steel pipe 112 on the other side to rotate. The rotation of the round steel pipe 112 can prevent the steel wire from sticking to the round steel pipe 112, and effectively avoid the serious scaling of the steel wire contacting the round steel sleeve to cause wire clamping and other defects.
[0031] The inner wall of the connecting gear 115 is rotatably connected to a support rod 114, the bottom of the support rod 114 is fixedly connected to the inner wall of the gear 110, the outer surface of the rotating shaft 105 is rotatably connected to a support plate 107, and the bottom of the support plate 107 is fixedly connected to the inner wall of the setting groove 106.
[0032] A baffle 116 is fixedly connected to the inner wall of the main body 101 , an air pump 102 is fixedly connected to the left side of the main body 101 , a connecting pipe 103 is fixedly connected to the bottom of the air pump 102 , and one end of the connecting pipe 103 away from the air pump 102 is fixedly connected to the left side of the main body 101 .
[0033] The dust reduction mechanism 2 includes a fixed water pipe 201 fixedly connected to the top of the main body 101, and the bottom of the water pipe 201 penetrates the main body 101 and extends to the inside.
[0034] A dust collector 202 is fixedly connected to the bottom of the water pipe 201 , and a limiting groove 205 is provided inside the dust collector 202 .
[0035] A spring 206 is fixedly connected to the inner wall of the limiting groove 205, and a diverter block 207 is fixedly connected to the top of the spring 206. The outer surface of the diverter block 207 matches the inner surface of the dust collector 202. After the water flows into the dust collector 202, the diverter block 207 is squeezed downward so that the diverter block 207 reaches the bottom. Then the water flows through the diverter block 207 and disperses to the surroundings into the water flow groove 208. Then, the air is sprayed through the water outlet. Dust can be reduced when cleaning the dust inside the main body 101 to prevent affecting the health of the staff.
[0036] A water flow trough 208 is provided on the outside of the diverter block 207 , a water outlet trough is provided at the bottom of the dust collector 202 , a collecting trough 204 is slidably connected to the bottom of the main body 101 , and a pull rod 203 is fixedly connected to the right side of the collecting trough 204 .
[0037] A specific application of this embodiment is: the staff first rotates the knob 104, the knob 104 rotates to drive the shaft 105 to rotate, and then drives the bevel gear 1 108 to rotate through the shaft 105, so that the bevel gear 1 108 drives the bevel gear 2 109 to rotate, and then drives the rotating rod 111 to rotate through the bevel gear 2 109, so that the rotating rod 111 drives the gear 1 110 to rotate, and drives the rotating rod 111 to rotate through the rotating rod 111, and when reaching the turning point, the connecting gear 115 is driven to rotate through the rotating rod 111, so that the connecting gear 115 drives the round steel pipe 112 on the other side to rotate, and the rotation of the round steel pipe 112 can prevent the steel wire from sticking to the round steel pipe 112, and the steel wire is lifted up through the round steel pipe 112. Prevent oxidation furnace ash from accumulating around the steel wire or even burying the steel wire therein, causing poor heating of the steel wire, and then start the air pump 102, and start the air pump 102 to blow air into the main body 101 through the connecting pipe 103, blow the dust inside the main body 101 to the right, and then connect the water pump to the water pipe 201, and then inject water into the dust collector 202 through the water pipe 201. After the water flows into the dust collector 202, it squeezes the diverter block 207 downward, so that the diverter block 207 reaches the bottom, and then the water flows through the diverter block 207 to disperse to the surroundings and enter the water flow trough 208, and then the air is sprayed through the water outlet, and the dirty water formed by the spraying enters the collection tank 204, which is easy to discharge without any residue.
[0038] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0039] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A furnace bottom structure for improving the stability of microwire heat treatment, comprising an adjustment mechanism (1) and a dust reduction mechanism (2), wherein the dust reduction mechanism (2) is arranged on the right side of the adjustment mechanism (1), a setting groove (106) is provided inside a main body (101) of the adjustment mechanism (1), and a rotating shaft (105) is rotatably connected inside the setting groove (106), characterized in that: The left side of the rotating shaft (105) passes through the main body (101) and extends to the outside. The left side of the rotating shaft (105) is fixedly connected to a knob (104). The right side of the knob (104) is fixedly connected to a bevel gear 1 (108). The left side of the bevel gear 1 (108) is meshingly connected to a bevel gear 2 (109). The top of the bevel gear 2 (109) is fixedly connected to a rotating rod (111). The top of the rotating rod (111) passes through the setting groove (106) and extends to the inside of the main body (101). The end of the rotating rod (111) away from the bevel gear 2 (109) is fixedly connected to a gear 1 (110). The right side of the gear 1 (110) is meshingly connected to a gear 2 (113). The inside of the gear 2 (113) is fixedly connected to a round steel pipe (112). The bottom of the round steel pipe (112) is rotatably connected to the inner wall of the main body (101). The back of the gear 2 (113) is meshingly connected to a connecting gear (115).
2. A furnace bottom structure for improving the thermal treatment stability of microwires according to claim 1, characterized in that: The inner wall of the connecting gear (115) is rotatably connected to a support rod (114), the bottom of the support rod (114) is fixedly connected to the inner wall of the gear one (110), the outer surface of the rotating shaft (105) is rotatably connected to a support plate (107), the bottom of the support plate (107) is fixedly connected to the inner wall of the setting groove (106).
3. A furnace bottom structure for improving the thermal treatment stability of microwires according to claim 2, characterized in that: A baffle (116) is fixedly connected to the inner wall of the main body (101), an air pump (102) is fixedly connected to the left side of the main body (101), a connecting pipe (103) is fixedly connected to the bottom of the air pump (102), and an end of the connecting pipe (103) away from the air pump (102) is fixedly connected to the left side of the main body (101).
4. The furnace bottom structure for improving the thermal treatment stability of microwires according to claim 1, characterized in that: The dust reduction mechanism (2) comprises a fixed water pipe (201) fixedly connected to the top of the main body (101), and the bottom of the water pipe (201) penetrates the main body (101) and extends to the inside.
5. A furnace bottom structure for improving the thermal treatment stability of microwires according to claim 4, characterized in that: A dust collector (202) is fixedly connected to the bottom of the water pipe (201), and a limiting groove (205) is provided inside the dust collector (202).
6. A furnace bottom structure for improving the thermal treatment stability of microwires according to claim 5, characterized in that A spring (206) is fixedly connected to the inner wall of the limiting groove (205), a diverter block (207) is fixedly connected to the top of the spring (206), and an outer surface of the diverter block (207) is consistent with the inner surface of the dust collector (202).
7. A furnace bottom structure for improving the thermal treatment stability of microwires according to claim 6, characterized in that: A water flow trough (208) is provided on the outside of the diverter block (207), a water outlet trough is provided on the bottom of the dust collector (202), a collecting trough (204) is slidably connected to the bottom of the main body (101), and a pull rod (203) is fixedly connected to the right side of the collecting trough (204).